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KALLER

addressKanagawa/Kohoku-ku, Yokohama-shi/6th Floor, Masuni Building, 2-4-6 Shin-Yokohama
phone090-3505-2730
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last updated:Nov 18, 2022
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Mold parts Mold parts
Gas and hydraulic suspension Gas and hydraulic suspension
Counterbalance Counterbalance
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No piping work required! Hose-free base plate for easy maintenance.

Replace the conventional plate piping system! Eliminate cumbersome piping work and simplify maintenance tasks.

The "KALLER Hose-less Base Plate" is a system that offers excellent cost performance and is easy to maintain. By directly connecting the control panel to the base plate or connecting it with KALLER's standard link system, it is possible to easily perform gas filling and monitoring from the outside of the mold. Additionally, compared to conventional plate piping, it allows for the gas spring to be positioned closer. 【Features】 ■ No need for troublesome piping work on-site due to being hose-less ■ Easier assembly to the mold as there is no need to check for hose interference ■ No need for replacement work due to hose damage, contributing to simplified maintenance tasks *For more details, please download the PDF or feel free to contact us.

  • Piping and Piping Parts

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[Example] Controllable Gas Springs in White Goods Appliances

【KF2 Gas Spring Case】Over 1.7 million units produced! A case of supporting the manufacturing of metal mesh parts installed in "microwave doors."

Due to the high demand for precision stamping in the manufacturing of parts for white goods, the stamping process has become increasingly complex. We provided support for the production of metal mesh parts to be attached to microwave doors at the request of a well-known Chinese home appliance manufacturer. Among all the door components, this metal mesh is particularly important for the safety of microwave users. 【Mold Production Project Overview】 ■ Client: A well-known Chinese home appliance manufacturer ■ Request: Support for the production of metal mesh parts ■ Result: Achieved great success with KF2 gas springs ■ Duration: Approximately 5 months from product introduction to mold completion ■ Production Record: Over 1.7 million units *For more details, please refer to the PDF document or feel free to contact us.

  • Press Dies

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[Example] Gas spring pincushion plate

This is a scenario that a certain Korean mold manufacturer actually faced when successfully securing a large order from Germany.

The mold manufacturer was able to secure a large order for die cushion pin specification molds with the support of the KALLER Korea team. Initially, this order for their own use was hesitated due to the lack of press functionality necessary for properly operating and trialing the cushion molds at this mold manufacturer. This functionality generates mold cushion pressure as pad pressure and clamping force within the mold through an air or hydraulic-driven cushion integrated inside or underneath the press, rather than using conventional springs. Fortunately, thanks to KALLER Korea's design, manufacturing, and installation of the ram cushion plate, the mold manufacturer successfully avoided the costly investment of purchasing an entirely new press. [Challenge] Despite the need for a cushion press in the specifications for sheet metal mold orders, only standard hydraulic or mechanical presses are available. *For more details, please refer to the PDF document or feel free to contact us.*

  • Mold Design

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[Example] Mass production of optimized gas spring applications.

Case study of a mass production manufacturer of metal paint cans and lids. High-speed mass production made possible by the use of small gas springs!

A customer located in southern Sweden, a mass production manufacturer of metal paint cans and lids, relied on the maximum performance of the springs they used for production. The production volume, the quantity of both components, and the parts manufacturing and can manufacturing per minute were impressive, and since the demand for these products significantly exceeded that of automobiles and large home appliances, an approach to different mold designs and press specifications was necessary. Generally, companies that manufacture such products produce millions of parts weekly. Typically, the manufacturing process is highly automated and optimized for mass production. When the speed and accuracy of the molds are crucial, different designs, press specifications, and the use of gas springs are required compared to conventional molds. Usually, KALLER receives inquiries at this point and assists with cost-effective production. [Case Study] ■Challenge - When the speed and accuracy of the molds are important, different designs, press specifications, and the use of gas springs are necessary compared to conventional molds. *For more details, please refer to the PDF document or feel free to contact us.

  • Press Dies

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[Case Study] Innovative guide technology ensures productivity in press die manufacturing.

New gas spring guide technology! A case study in line with the evolution of the metal stamping industry.

With the evolution of the metal stamping industry, molds that align with this evolution will become necessary. When processing sheet metal through pressing, lateral movement occurs within the press mold. As a result, guide components will also be required within the mold as a countermeasure to prevent gas spring damage. To address this, we have begun the development of the "Flex Guide Solution." The Flex Guide is a unique guiding technology developed a few years ago with the aim of reducing gas spring damage and extending its lifespan. The Flex Guide can be considered an efficient solution that streamlines production. [Case Study] ■ Issues - Molds that align with the evolution are necessary - Guide components are also needed within the mold as a countermeasure to prevent gas spring damage *For more details, please refer to the PDF document or feel free to contact us.

  • Mold Design

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Example: Speed control gas spring for automotive press molds.

Producing automotive parts quickly while protecting manufacturing equipment from unnecessary wear and damage without compromising safety is essential for efficiency. Let's solve this!

For automobile manufacturers, the speed, safety, and reliability of production equipment can often be decisive factors. Being able to produce automotive parts quickly while protecting manufacturing equipment from unnecessary wear and damage without compromising safety has become essential for efficiency. Stopping production due to damage to manufacturing equipment incurs repair costs. This issue can be resolved by adding or installing a "speed control gas spring" inside the mold. By eliminating unnecessary bounce in the press mold, it leads to an increase in the number of strokes per minute, resulting in improved productivity, providing an optimal balance. 【Benefits】 ■ Minimizes or eliminates bounce of the blank holder ■ Can minimize damage to the press mold ■ Allows for increased productivity through improved efficiency of part transfer ■ Can increase the number of strokes per minute in most applications ■ Easily retrofittable to existing molds *For more details, please refer to the PDF document or feel free to contact us.

  • Other Auto Parts

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Advanced flanging through smart mold solutions.

By increasing the number of internal processes in the mold on the production line, we can simplify the shear die tools!

The introduction of press molds requires smart design and appropriate timing. Molds are designed with specific processing responsibilities and functions, executing high-precision operations in a certain order. All processes must be carefully timed to prevent jams that require expensive repairs and to ensure smooth production at all times. Our FlexCam simplifies shear mold tools by increasing the number of internal processes within the mold on the production line. By using precise guide elements, it can perform high-precision controlled piercing and pressing operations without lateral displacement. 【Features】 ■ Simplifies process design, mold design, and mold manufacturing ■ Can be installed at any angle within a 360° installation area ■ Can punch in an upward direction even at negative angles ■ Allows the addition of operations and flexible solutions to new molds ■ Efficiently utilizes space *For more details, please refer to the external link page or feel free to contact us.

  • Other molds

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Advanced cutting blade "Flexcam" for the EV market.

Simplifying engineering design, mold design, and mold manufacturing! Installable at any angle within a 360° installation area. Using precise guide elements.

Our "FlexCam" simplifies the shear die tool by increasing the number of internal machining processes in the production line. By using precise guide elements, it enables high-precision, controlled piercing and pressing operations without lateral displacement. There are benefits such as simplifying process design, die design, and die manufacturing. 【Features】 ■ Simplifies process design, die design, and die manufacturing ■ Can be installed at any angle within a 360° installation area ■ Can punch in the upward direction even at negative angles ■ Allows for the addition of operations and flexible solutions to new dies ■ Efficiently utilizes space *For more details, please refer to the external link page or feel free to contact us.

  • Other molds

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Speed control of gas springs inside the press mold.

Reduce the blank holder bounce by 90% or completely eliminate it! Improved productivity is possible through enhanced efficiency in part transport.

Our SPC speed control gas spring reduces the return speed of the blank holder just before it reaches the top dead center. This operation is achieved by damping the piston rod speed of the KALLER SPC to 0.4 m/s in the last 30mm of the return direction, resulting in a smooth stop for the blank holder, which minimizes damage to the press mold. The KALLER SPC gas spring is designed to decelerate the piston rod speed just before stopping, reducing or completely eliminating the bounce of the blank holder by 90%. 【Features】 ■ Minimizes or eliminates bounce of the blank holder ■ Increases productivity through improved efficiency in part transport ■ Can increase the number of strokes per minute in most applications ■ Easily retrofittable to existing molds ■ Can be connected as a hose system ■ Stroke length of 80 to 300mm *For more details, please refer to the external link page or feel free to contact us.

  • Other machine elements

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Multi-purpose mold for effective flanging.

We support customers in integrating two processes into one! By simplifying mold design, it is possible to combine functions even with existing molds.

The effectiveness in the metal forming industry is an essential element and is important from the perspective of cost and productivity. This places significant demands on mold design. To achieve effectiveness in mold design, we have explored ways to integrate operations and optimize production lines. By using our innovative product, FlexCam, we assist customers in integrating two processes into one. By applying FlexCam, flanging can be performed during piercing/trimming. Simplifying mold design has made it possible to combine functions even with existing molds. 【Features】 ■ Simplifies process design, mold design, and mold manufacturing ■ Can be installed at any angle within a 360° installation area ■ Can punch in the upward direction even at negative angles ■ Allows for the addition of operations and flexible solutions to new molds ■ Efficiently utilizes space *For more details, please refer to the external link page or feel free to contact us.

  • Other molds

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Technical Data: Basic Theory of Gas Springs

The calculation method for initial load, as well as the load increase rate during isothermal compression, the ideal gas law, and load increase due to polytropic compression are included.

This document introduces the basic theory of gas springs. It includes methods for calculating initial load, the rate of load increase during isothermal compression, the ideal gas law, and load increase due to polytropic compression. Explanations are provided using formulas and other calculations. [Contents] ■ Method for calculating initial load ■ Adjustment of initial load ■ Rate of load increase during isothermal compression ■ Ideal gas law ■ Load increase due to polytropic compression ■ Initial load at operating temperature *For more details, please refer to the PDF document or feel free to contact us.

  • Spring

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Controllable Gas Spring (KF2)

Introducing controllable gas springs that can be used for stroke lengths ranging from 4mm to 160mm!

The controllable gas spring (KF2) is a member of the gas spring family used within press molds, and it is a type of spring that can lock the piston rod at the bottom dead center (BDC). The return stroke of the piston rod is controlled via a valve installed at the bottom of the spring. We offer two types: "Standard Lock, KF2" and "Positive Lock System, KF2+KP." 【Features】 <Standard Lock, KF2> ■ The piston rod can lock at the bottom dead center. ■ Maximum spring back of 1mm (Standard Lock). ■ The nitrogen gas inside the spring is completely separated into upper and lower chambers, allowing for locking. ■ Can be used as a standalone unit or as part of a piping system. *For more details, please refer to the PDF materials or feel free to contact us.

  • Other machine elements

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Reduction of mold processes is possible! 'Flex Cam'

Used in piercing, cutting, forming, and flanging processes. Can be added to existing molds. Possibility of process reduction can be pursued.

The "Flex Cam" can be used in piercing, cutting, forming, and flanging processes. The system consists of a hydraulic power unit, cam unit/force cylinder, and hoses connecting them. Different types of cam units/force cylinders can be adapted for various applications. By using the Flex Cam, it becomes possible to reduce the processes involved in mold work. 【Features】 ■ Flanging and hole processing can be easily performed within the same mold, leading to expected process reductions. ■ The more streamlined mold design helps reduce mold costs. ■ It can be added to existing molds, eliminating the need to create new molds. ■ All units can be installed in various directions and positions on existing molds, and reverse installation is also possible. ■ The flexibility of the power unit's installation position allows for load distribution. *For more details, please refer to the PDF document or feel free to contact us.

  • Other machine elements

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Reduce shock load by up to 50%! Gas spring 'LCF Series'

Achieves gradual load accumulation and smooth acceleration, reducing impact on gears and bearings as well as wear on drive components. Can be directly mounted to the mold and operates independently of the press.

The "LCF Series" is the next generation of gas springs. Compared to standard gas springs, it reduces shock loads by up to 50%. It achieves gradual load accumulation and smooth acceleration, reducing impact on gears and bearings, as well as wear on drive components. It can be directly mounted to molds, operates independently of the press, and brings all the benefits to the mold. 【Features】 ■ 100% compatibility with standard type (ISO) gas springs ■ Load adjustment and repair possible, just like standard types ■ A wide range of mounting options including drop-in, flange mount, and bottom tap mount ■ Usable with piping ■ Can be shared with press cushions *For more details, please refer to the PDF document or feel free to contact us.

  • Other machine elements

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Gas Spring Power Line "XF Series"

Various installations are possible! It can be used with stroke lengths from 10mm to 125mm. Standard product from Stellantis.

The "XF Series" is a gas spring that complies with FCA Fiat-Chrysler standard 075.90.60. There are four types of load ranging from 7500N to 24,000N, and they are available with stroke lengths from 10mm to 125mm. It is equipped with a G 1/8” side port for piping connections for filling or gas link systems. 【Features】 ■ Initial load: 7,400N to 24,000N ■ Side filling port for home system connection ■ Various mounting methods are possible with upper C-groove, lower U-groove, and bottom tap *For more details, please refer to the PDF document or feel free to contact us.

  • Other machine elements

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Section Control Block 'MCB'

A compact design that is safe and cost-effective block. Convenient when you want different filling pressures for each section.

The "MCB" is designed to be compact and is a safe and cost-effective block. Made of iron, it allows for individual pressure adjustments for each spring or group of springs. The block can be supplied in 2, 3, 4, 5, 6, 8, or 10 sections. It is recommended for use when piping groups that require different gas pressures within the same mold. 【Features】 ■ Smaller and more compact design than conventional products ■ Load adjustment possible through the replenishment and release of nitrogen gas ■ Easy pressure monitoring for each section ■ Monitoring of which sections are open or closed is possible ■ Compatible with all KALLER link systems ■ Up to 10 sections possible *For more details, please refer to the PDF materials or feel free to contact us.

  • Other machine elements

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Providing innovative solutions for a safe working environment.

Safe and reliable products! We offer a wide range of innovative and high-quality gas springs for molds and gas-hydraulic systems.

This document introduces cost and time savings with safer options. KALLER developed nitrogen gas springs for press molds in the 1970s and launched gas spring products in 1983. We provide a wide range of innovative and high-quality gas springs for molds, as well as gas and hydraulic systems. [Excerpt of Contents] ■ Safer Options - Always in Mind Since 1983 ■ KALLER's safety features reduce the risk of damage and injury. ■ Increased safety due to the reliability of KALLER products ■ Would you like to save both cost and time with safer products? ■ KALLER - A safe choice for global support and services *For more details, please refer to the PDF document or feel free to contact us.

  • Other machine elements

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Flange stripper "LTP/LWP/SLMTS"

A stripper that pushes up the bottom or surface of the flange section to detach the product from the mold. Enhanced strength with anti-rotation and mechanical stop functions.

The "LTP/LWP/SLMTS" is a stripper that lifts the bottom or surface of the flange part to detach the product from the mold. The "LTP/LWP" enhances robustness with anti-rotation and mechanical stop functions. It features a custom-designed screw-shaped top for attaching accessories. The "SLMTS" is a compact solution for small flange processing applications. It has a control block design that allows for hose connection and features a permanent lubrication system. 【Features】 <LTP/LWP> ■ Enhanced robustness with anti-rotation and mechanical stop functions ■ Custom-designed screw-shaped top for attachments <SLMTS> ■ Compact solution for small flange processing applications ■ Design allows for hose connection for control block use ■ Permanent lubrication system *For more details, please refer to the PDF document or feel free to contact us.

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Adopted by Volvo! Flange stripper 'LT/LW'

Custom-designed upper for the flange steel attachment! The release force is provided by an M2 gas spring with an initial load of 2,000N.

The "LT/LW" is a flange stripper used for product separation after the flange process in flange-type applications. It can be mounted in top mount and wall/bottle mount configurations, with stroke lengths of 50mm and 80mm available. The separation force is provided by an M2 gas spring with an initial load of 2,000N. The gas spring is built into the flange stripper in a reverse orientation. 【Features】 ■ Can be mounted in top mount and wall/bottle mount configurations ■ Available stroke lengths of 50mm and 80mm ■ Separation force provided by an M2 gas spring with an initial load of 2,000N ■ Equipped with a grease nipple ■ Allows for the attachment of user-defined shapes to the flange stripper using M6 bolts *For more details, please refer to the PDF document or feel free to contact us.

  • Other machine elements

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Gas Spring Power Line "X Series"

A compact and powerful gas spring with a low overall length and high initial load, featuring a piston rod seal type. Adopted as a standard by automotive manufacturers around the world!

The "X Series" is a piston rod seal type gas spring that, despite being very compact, can produce a larger load. It is available with loads ranging from 1,700N to 200,000N and stroke lengths from 7mm to 125mm. The bottom port for gas filling can also be used for piping connections as a gas link system. By using the upper ISO standard C groove and bottom surface tap, along with our standard mounts, various mounting options are possible. 【Features】 ■ Piston rod seal type ■ Capable of producing larger loads ■ Initial load: 1,700N to 200,000N ■ Available with stroke lengths from 7mm to 125mm ■ Can also be used for piping connections as a gas link system *For more details, please refer to the PDF document or feel free to contact us.

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Process Engineering in Press Working [*Guidebook Provided*]

A must-see for engineers who can utilize a wide range of press processing fields! Visualizing the sheet metal processing process! Packed with tips for improving productivity and reducing manufacturing costs.

This guidebook presents in an easy-to-read format examples addressing questions such as, "Can we reduce or eliminate processes by adding functions in other processes?" and "What are the factors preventing productivity from increasing?" It is a must-read guidebook for engineers that can be utilized in a wide range of press processing fields. 【Contents (excerpt)】 ■ Sheet metal processing processes ■ Standard gas spring series ■ Flex cam - basic functions ■ Delay return system *For more details, please contact us or download the PDF to view.

  • Press Dies

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Gas spring (high temperature resistant type) "MT series"

The maximum operating temperature is 120°C! It features adjustable pressure and is a compact yet powerful piston rod seal type. Gas spring for plastic molds.

The "MT Series" is designed to withstand higher operating temperatures and is a gas spring for general plastic molds. It features a compact and powerful piston rod seal type, with a maximum operating temperature of 120°C. With the "M6 gas port," it can also be used as a piping type in the high-temperature version of the micro-tube system. 【Features】 ■ Maximum operating temperature up to 120°C ■ Pressure adjustable ■ Can be mounted using various standard mounts from our company, similar to bottom taps ■ MT16 and MT24 have an upper screw structure that allows for easy adjustment of the mounting position ■ Can be used as a piping type in the high-temperature version of the micro-tube system with the M6 gas port *For more details, please refer to the PDF materials or feel free to contact us.

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Plunger Type Gas Spring 'EP Series'

Excellent lifting capacity and long lifespan! Color-coded for load identification. Load adjustment is possible.

The "EP Series" is a gas spring that is color-coded for easy load identification. Compared to conventional mechanical spring plungers and lifters, this product allows for load adjustment, offers superior lifting power, and has a longer lifespan. 【Features】 ■ Color-coded for easy load identification ■ Can be replaced with mechanical coil spring plungers or lifters ■ Load adjustment is possible ■ Longer lifespan ■ Can be adjusted to match individual load requirements *For more details, please refer to the PDF document or feel free to contact us.

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Gas Spring Mini "R19 Series"

Delivered with four types of adjusted weights! They are color-coded for easy identification of the weights. If you have filling equipment, you can also fill them yourself.

The "R19 Series" can be delivered adjusted to your preferred pressure before factory shipment, but if you have filling equipment, you can also fill it yourself with this mini gas spring. Delivered with four types of pre-adjusted loads. Each spring is color-coded for easy identification of the load. 【Features】 ■ Can be adjusted to your preferred pressure before factory shipment ■ If you have filling equipment, you can fill it yourself ■ Pressure adjustment is possible for all models ■ Roll form processing is done around internal components (repairs are not possible) ■ Can be used as a gas filling port and for mounting (stroke length 7-50mm) *For more details, please refer to the PDF document or feel free to contact us.

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Powerful initial load! Gas spring mini 'R15 series'

Long lifespan, 50,000 stroke meters or 500,000 times. Replaceable with a 5/8" coil spring.

The "R15 Series" is a mini gas spring that can be replaced with a 5/8" coil spring. It has a long lifespan of 50,000 stroke meters or 500,000 cycles. By using it with "FCR-15," the upper and lower C grooves and the bottom tap allow for various mounting methods. 【Features】 ■ Low load rise rate ■ Load adjustable, with 4 types of preset models and 1 custom model (black) ■ Strong initial load ■ Replaceable with a 5/8" coil spring ■ Usable as piping by utilizing the M6 filling port *For more details, please refer to the PDF document or feel free to contact us.

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Gas Spring Super Compact "CU4 Series"

A compact gas spring with a bore seal type that provides high load per cylinder diameter. It allows for piping and remote filling.

The "CU4 Series" is a gas spring of the bore seal type that provides high loads per cylinder diameter. It is ideal for situations where there are spatial constraints within the mold and very high loads are required. By using a control block and hose system, piping and remote filling become possible. 【Features】 ■ Provides high loads per cylinder diameter ■ Bore seal type ■ Spatial constraints within the mold ■ Ideal for situations requiring very high loads ■ Allows for piping and remote filling *For more details, please refer to the PDF document or feel free to contact us.

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Equipped with our unique safety mechanism! Gas spring mini 'R12 series'

Cylinder diameter = Our company's minimum φ12, maximum initial load = 500N! Equipped with our unique overpressure protection mechanism and safety rod.

The "R12 Series" is a gas spring that can also be used as piping by utilizing the M6 filling rod and micro hose system. The upper and lower C grooves and the bottom tap allow for various mounting methods when used with the FCR-12. Additionally, it is equipped with our unique over-pressure protection mechanism and safety rod. 【Features】 ■ Delivered with four types of pre-adjusted loads ■ Safety rod ■ Over-pressure protection mechanism ■ Can be used as piping *For more details, please refer to the PDF materials or feel free to contact us.

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Gas piping system "Pressure Tank"

Achieving low pressure/low load rise rate in the hose system! This leads to a longer lifespan of the gas springs connected in the hose system.

The "pressure tank" is used in conjunction with the EO-24 hose system or an equivalent hose system when a low rate of increase in pressure/load within the hose system is desired. By adding it to the hose system, it is possible to increase the total gas capacity and minimize the rate of increase in pressure/load to the necessary minimum. 【Features】 ■ Increases the total gas capacity by adding to the hose system ■ Minimizes the rate of increase in pressure/load to the necessary minimum ■ Contributes to the longevity of gas springs connected in the hose system *For more details, please refer to the PDF document or feel free to contact us.

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Achieve a lifespan of 1 million hits! Soft Hit Striker Plate SSP

Equipped with a damper function that can absorb unnecessary impact loads, such as in gas springs! Spring load of 7,500 to 10,000 N.

The "Soft Hit Striker Plate SSP" is equipped with a special damper function to absorb excessive press maintenance, noise pollution, and unnecessary impact loads. It was developed to address issues such as excessive impact loads, high noise levels, and the decline in the quality of parts faced by metal stampers. 【Features】 ■ Suitable for coil springs, gas springs, and cushion pins ■ Spring load of 7,500 to 10,000 N ■ Achieves a lifespan of 1 million cycles ■ Installation with two counterbored holes (M10) ■ Heat-treated contact surfaces ■ Maximum frequency of SPM 20 *For more details, please refer to the PDF document or feel free to contact us.

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Double the lifespan! Gas spring protective cover 'HDP Series'

Directly attachable to gas springs! A protective cover designed to extend the lifespan of gas springs even in harsh installation environments.

The "HDP Series" is a protective cover designed to extend the lifespan of gas springs even in harsh installation environments. By tightening a cable tie to the C groove of the cylinder or the flange adapter, it can be directly assembled to the gas spring. With its compact and innovative design, it is believed that the lifespan of the gas spring can be doubled compared to not using it. 【Features】 ■ Piston rod cover type without an open air port ■ Compatible with all mounting options ■ Additional mounting dimension is only 10mm ■ The protective cover can accommodate a maximum stroke of 250mm ■ Usable with gas springs that have a tapped rod top in cylinder sizes of φ45mm, φ50mm, φ63mm, φ75mm, φ95mm, φ120mm, φ150mm, and φ195mm *For more details, please refer to the PDF materials or feel free to contact us.

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Gas Spring Power Line "XG Series"

Powerful piston rod seal type with low overall length and high initial load! Adopted as standard by various Japanese automobile manufacturers!

The "XG Series" is the most compact and powerful gas spring with a piston rod seal type among our gas springs. It is capable of providing a large load in a very small space. The initial load ranges from 350 daN to 6600 daN, and the stroke length is from 10 mm to 125 mm. [Features] - Initial load: 350 daN to 6600 daN - Stroke length: 10 mm to 125 mm - Side port for home systems - Upper C groove and lower U groove *For more details, please refer to the PDF document or feel free to contact us.

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Counterbalance GS 'TEBT/TEBEB 750-5000'

A counterbalance gas spring boasting long lifespan! It has spherical ends with bearings and flat ears.

The "TEBT/TEBEB 750-5000" is a counterbalance gas spring with a spherical shape and flat ears, equipped with bearings for installation. The "TEBT" type has ears (with bearings) at the bottom of the cylinder, and the top of the piston rod has a female thread. The "TEBEB" type has ears at both ends of the spring. The standard spring is designed for indoor use only. If you require one for outdoor use, please check with your company's distributor. 【Basic Information (Excerpt)】 ■ Pressure Source: Nitrogen ■ Maximum Filling Pressure: 150 bar ■ Minimum Filling Pressure: 25 bar ■ Operating Temperature: 0 to +80℃ ■ Load Variation Due to Temperature Change: ±0.3%/℃ *For more details, please refer to the PDF document or feel free to contact us.

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Stock Lifter "SLME170/SLMT170/SLM300"

A double tube structure that protects against eccentric loads and liquid intrusion! It can be mounted on the upper type and can be directly attached to the stripper plate without the need for additional guides.

The "SLME170/SLMT170/SLM300" is a stock lifter primarily used in progressive dies. Its extremely robust design can handle high eccentric loads. It can also be mounted on the upper die without the need for additional guides, allowing for direct attachment to the stripper plate. Additionally, we offer the "SPC800," which can be used as a multi-point guide rail lifter in progressive dies. 【Features】 ■ Simplification of mold design ■ Reduction of costs and space ■ No need for additional guide bushes or anti-rotation devices ■ Easy load adjustment ■ Can also be used as a piping system to accommodate uniform lift loads (SLME170/SLMT170) *For more details, please refer to the PDF materials or feel free to contact us.

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High-lifespan roller cam "RC2·RCP2"

Enables offset operation and reverse mounting! A high-precision and maintenance-free guide. Maximum piercing loads are available in three types (30kN, 50kN, 150kN).

The "RC2・RCP2" is a long-lasting roller cam. It features a high-precision, maintenance-free guide that allows for offset operation and reverse mounting. We offer three types of maximum piercing loads: 30kN, 50kN, and 150kN. Additionally, the driver will be designed by each user to provide the necessary movement overview. For more details, please contact us. 【Features】 ■ Long lifespan ■ Developed to match industries where standard cam units are in increasing demand ■ Three types of maximum piercing loads available (30kN, 50kN, 150kN) *For more details, please refer to the PDF document or feel free to contact us.

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Dual Post Lifter "DPL 90・DPL 200"

Simplification of mold design! Equipped with maintenance-free bushes. A lifter that can also be used as a hose system.

The "DPL 90・DPL 200" is a dual post lifter that can be used for lifting materials when progressing to the next process within the mold in a progressive die setup. It can also be used as a hose system to ensure even load distribution. The lower plate is equipped with a drain hole to prevent liquid from accumulating on top of the spring cylinder. 【Features】 ■ Simplification of mold design ■ Reduction of costs and space ■ Use of standard knock pins for accurate positioning ■ Easy load adjustment ■ Maintenance-free bushings included *For more details, please refer to the PDF document or feel free to contact us.

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Size TL750 to 7500: Gas Spring "TL Series"

The pressure source is nitrogen gas! A low overall length series compatible with various standard mounts. Initial load from 7500 to 75000N, stroke length up to 250mm.

The "TL Series" is a gas spring lineup with sizes ranging from 750 to 7500. Its features and technology are similar to the "TU Series." The overall length is shorter compared to the TU Series, with the TL750 to 3000 being 25mm shorter, the TL5000 being 37.5mm shorter, and the TL7500 being 50mm shorter. The same mounts can be used, and the same strokes are available except for 12.5, 37.5, and 62.5. 【Features】 ■ Initial load: 7500 to 75000N ■ Stroke length: up to 250mm ■ Equipped with upper C grooves, lower U grooves, and bottom taps, compatible with various standard mounts. *For more details, please refer to the PDF materials or feel free to contact us.

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Powerline Heavy Duty "TX Series"

It is possible to select from a wide range of high initial loads and long strokes. The pressure source is nitrogen, and it can be used in an ambient temperature of 0 to 80°C.

The "TX Series" is a type of product that combines the high load capacity of the X spring with the external dimensions and stroke length of the TU spring. It is equipped with a filling port on the side or bottom for piping connections. The pressure source can be nitrogen, and it can be used in an environmental temperature range of 0 to 80°C. Options for hose and hose-less base plate connection filling ports are available. For more details, please contact us. 【Features】 ■ Initial load of 7,400 to 200,000N ■ Filling port on the side or bottom for piping connections ■ Upper C groove, lower U groove, and bottom tap installation for various standard mounting ■ Filling ports for hose and hose-less base plate connections available (optional) ■ Unique guide structure (flex guide) that is resistant to eccentric loads *For more details, please refer to the PDF document or feel free to contact us.

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Speed Control Gas Spring "SPC Series"

It is also possible to use piping as a hose system! A gas spring that reduces the speed of the last 30 millimeters of the return stroke, expected to improve productivity.

The "SPC Series" is a gas spring developed to reduce or eliminate the rebound of the blank holder. It is particularly suitable for use with molds that have a fast return stroke speed. By decelerating the piston rod speed to 0.4 m/s during the last 30 mm of the return stroke, a damping effect is achieved, allowing the blank holder to stop smoothly. 【Features】 ■ Reduction or elimination of blank holder rebound ■ Increased shot count and improved productivity due to reliable part transport ■ Easy retrofitting to existing molds ■ Stroke length: 80 to 300 mm ■ Patent No. SE 517269, DE 102 96 883 and US 7,121,538 *For more details, please refer to the PDF document or feel free to contact us.

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Controllable Gas Spring 'KF2'

Continue to lock until a signal from the press arrives when the mold is opened, and release it after the press reaches the top dead center to prevent damage to the product.

The "KF2" continues to lock until a signal from the press arrives when the mold is open, and it is released after the press reaches the top dead center, preventing damage to the product. This can help improve product quality and may also lead to a reduction in press processing time. 【Features】 ■ Locks at the bottom dead center to prevent product deformation ■ Can maintain the state until the press rises to the top dead center ■ Effective when moving the product to the next station *For more details, please refer to the PDF document or feel free to contact us.

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Cam Unit for Press Molds "Flex Cam"

Contributes to shortening various metal processing processes such as piercing, cutting, forming, and flanging, as well as reducing mold costs. Can be installed on existing molds as well.

The "Flex Cam" consists of a hydraulic power unit/accumulator, a cam unit (force cylinder), and hoses, and can be used for piercing, cutting, forming, flanging, and more. Since multiple processes can be performed within the same mold, it has the potential to shorten the manufacturing process, as well as contribute to reducing sliding troubles and mold costs. There are five types of loads available: 15kN, 40kN, 60kN, 90kN, and 150kN, with stroke options of 25mm, 50mm, and 100mm. 【Features】 ■ Distributes force in the appropriate direction and speed ■ Can be installed on existing molds ■ Allows for flexible positioning of the driver and cam unit ■ Equipped with safety features against mold damage and overpressure ★ For more details, please refer to the product documentation (Japanese version). We are distributing three documents (English version) that include case studies.

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Extremely compact! Gas spring "CX Series"

With a maximum stroke length of 80mm, an extremely large initial load ranging from 5,100N to 19,200N is generated.

The "CX Series" is a very compact and powerful gas spring with a piston rod seal type, featuring unique safety and reliability functions. It has a maximum stroke length of 80mm and a high initial load ranging from 5,100N to 19,200N (depending on the cylinder diameter). With exceptional high load and pressure, the mounting methods available include bottom mounting, drop-in, and base plate mounting. 【Features】 ■ Available in three models: CX500, CX1000, and CX1900 ■ Compact overall length and cylinder diameter ■ Extremely high initial load ranging from 5,100N to 19,200N ■ Supports up to 200 SPM (shots per minute) ■ Equipped with KALLER safety mechanism *For more details, please refer to the PDF document or feel free to contact us.

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Gas Spring Selection Guide

Introducing gas springs, including KALLER's standard mounts, which have been developed and improved through gas spring technology, along with products featuring unique safety measures.

This catalog introduces gas springs, including KALLER's standard mounts, which have been developed and improved through gas spring technology, as well as products equipped with unique safety features. It includes effective stroke lengths and cylinder diameters for ultra-compact springs like the "CU4," which achieves very strong force with a minimal cylinder diameter, and the interchangeable "EP2 24" mechanical spring plunger. Please use this information for product selection. 【Featured Products (partial)】 ■ Gas Springs - MT - LCF - SPC - TX - TU, etc. *For more details, please refer to the PDF document or feel free to contact us.

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KALLER "Color Gas Spring" Catalog Digest Edition

A wide lineup of gas springs designed with safety as the top priority! Manufacturing and sales of gas springs and other products.

This catalog is the product catalog of KALLER, which manufactures and sells gas springs and other products. It features a variety of gas springs with compact and flat characteristics, including the standard type "TU," the power types "X" and "TX," and the mini type "EP2-16." The products are used by automobile manufacturers around the world and in various other industries. [Contents] ■ Standard Type ■ Power Type ■ Mini Type ■ Mounting Flange, etc. * This catalog is a digest version. Please contact us if you need the full version. * For more details, please contact us or download the catalog.

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