Case study of a mass production manufacturer of metal paint cans and lids. High-speed mass production made possible by the use of small gas springs!
A customer located in southern Sweden, a mass production manufacturer of metal paint cans and lids, relied on the maximum performance of the springs they used for production. The production volume, the quantity of both components, and the parts manufacturing and can manufacturing per minute were impressive, and since the demand for these products significantly exceeded that of automobiles and large home appliances, an approach to different mold designs and press specifications was necessary. Generally, companies that manufacture such products produce millions of parts weekly. Typically, the manufacturing process is highly automated and optimized for mass production. When the speed and accuracy of the molds are crucial, different designs, press specifications, and the use of gas springs are required compared to conventional molds. Usually, KALLER receives inquiries at this point and assists with cost-effective production. [Case Study] ■Challenge - When the speed and accuracy of the molds are important, different designs, press specifications, and the use of gas springs are necessary compared to conventional molds. *For more details, please refer to the PDF document or feel free to contact us.
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【Case Study】 ■Proposal - To apply downward load on the blank holder in the paint can application, four small R19 gas springs with a stroke of 20mm were installed. - The gas springs were installed in reverse orientation. ■Effects of Implementation - 240,000 parts are produced per day, and the maintenance interval for the mold has been changed from 700,000 to 1,000,000 strokes. - Despite mass production, gas filling is hardly needed in this case. *For more details, please refer to the PDF document or feel free to contact us.
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For more details, please refer to the PDF document or feel free to contact us.
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Our company is headquartered in Sweden and is engaged in the manufacturing and sales of gas springs and other products. With years of proven experience, we are trusted for our high-quality products that prioritize safety, used by automobile manufacturers and various other industries around the world. We also allocate significant budgets and personnel to research and development, offering a more extensive lineup than anywhere else. We prioritize our customers' safety and will continue to improve existing products and develop new ones.