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KALLER

addressKanagawa/Kohoku-ku, Yokohama-shi/6th Floor, Masuni Building, 2-4-6 Shin-Yokohama
phone090-3505-2730
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last updated:Apr 28, 2026
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KALLER Product Lineup

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Mold parts Mold parts
Gas and hydraulic suspension Gas and hydraulic suspension
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Controllable Gas Spring for Press Molds 'KF2'

Continue to lock until a signal from the press arrives when the mold is open, and release it after the press reaches the top dead center to prevent product damage.

The "KF2" continues to lock until a signal from the press arrives when the mold is open, and it is released after the press reaches the top dead center, preventing damage to the product. This can help improve product quality and may also lead to a reduction in the press process time. 【Features】 ■ Locks at the bottom dead center to prevent product deformation ■ Can maintain the state until the press rises to the top dead center ■ Effective when moving the product to the next station *For more details, please refer to the PDF document or feel free to contact us.

  • Other Auto Parts

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Cutting Blade 'Flex Cam' for Press Molds in the EV Market

Contributing to the reduction of processes in press die manufacturing.

In the press die industry, particularly in the cutting of lightweight materials, there is a demand for high processing accuracy and improved production efficiency. Lightweight materials are prone to deformation during processing, making precise cutting difficult. Additionally, accommodating complex shapes and streamlining production lines are also important challenges. Our "FlexCam" addresses these issues by increasing the number of processing operations within the die, simplifying the shear die tools, and achieving high-precision processing. 【Application Scenarios】 - Piercing and pressing of lightweight materials - Cutting of complex-shaped interior materials - Streamlining of production lines 【Effects of Implementation】 - High-precision processing without lateral displacement - Simplification of process design, die design, and die manufacturing - Reduction of production costs per part - Increase in productivity and efficiency

  • Other molds

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Cutting Tool 'Flexcam' for the EV Market for Motor Manufacturing

Simplifying the process design, mold design, and manufacturing of winding processing.

In the motor manufacturing industry, particularly in winding processing, precise parts machining and the establishment of efficient production lines are required. To accurately process parts with complex shapes, the flexibility of mold design and high machining precision are crucial. Inadequate mold design or machining precision can lead to a decline in product performance and production efficiency. Our "FlexCam" simplifies shear mold tools by increasing the number of machining operations inside the mold, achieving high-precision piercing and pressing without lateral displacement through accurate guide elements. This contributes to the simplification of process design, mold design, and mold manufacturing. 【Application Scenarios】 - Precision piercing of motor cores - Press processing of winding components - Mold design for complex-shaped parts 【Benefits of Implementation】 - Simplification of process design, mold design, and mold manufacturing - Achievement of high-precision piercing and pressing - Improvement in productivity and efficiency

  • Other molds

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Flex Cam Cutting Blade for the EV Market for Battery Manufacturing

Simplifying the separator cutting process. Achieving high-precision press processing.

In the battery manufacturing industry, particularly in the field of separator cutting, high-precision processing is required, directly impacting product quality and production efficiency. Accurate cutting of separators is essential for maintaining battery performance and safety, with no tolerance for even slight misalignments. Traditional processing methods can pose challenges due to the complexity of processes and constraints in mold design. Our "FlexCam" addresses these challenges by increasing the number of processing operations within the mold, simplifying shear mold tools, and achieving high-precision piercing and pressing operations. 【Application Scenarios】 - Precise cutting of battery separators - Streamlining mold processing in production lines - Flexible solution additions for new molds 【Benefits of Implementation】 - Simplification of process design, mold design, and mold manufacturing - High-precision processing without lateral misalignment - Space-efficient installation

  • Other molds

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Flex Cam Cutting Blade for the EV Market for Composite Material Molding

Simplifying the cutting of lightweight composite material structures from process and mold design.

In the composite material forming industry, especially in lightweight structural cutting, high-precision processing tailored to the properties of the materials is required. As the complexity of shapes and combinations of different materials increase, streamlining the cutting process and simplifying mold design are critical challenges directly linked to improving productivity and reducing costs. Our "FlexCam" addresses these challenges by increasing the number of processing operations within the mold, simplifying shear mold tools, and achieving high-precision cutting. 【Application Scenarios】 - Precision cutting of composite material components - Forming and processing of lightweight structural members - Piercing and pressing of complex-shaped components 【Benefits of Implementation】 - Simplification of process design, mold design, and mold manufacturing - High-precision processing without lateral displacement - Improvement in productivity and efficiency - Reduction in production costs per component

  • Other molds

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Advanced Cutting Tool 'Flex Cam' for the EV Market in Automotive Parts Manufacturing

Simplifying engineering design, mold design, and manufacturing! Achieving high-precision piercing and pressing processing.

In the automotive parts manufacturing industry, high-precision processing in molds is required to improve product quality and production efficiency. Particularly in the EV market, the miniaturization and complexity of parts are advancing, making it difficult to address some cases with conventional processing methods. High-precision piercing and pressing processes that do not involve lateral displacement are essential for maintaining the performance of parts and improving yield. Our "Flexcam" addresses these challenges by increasing the number of processing operations inside the mold, simplifying shear mold components, and achieving high-precision processing through accurate guide elements. 【Usage Scenarios】 - Press processing of EV parts - Piercing processing of complex-shaped parts - Streamlining mold design and manufacturing processes 【Benefits of Implementation】 - High-precision processing without lateral displacement - Simplification of process design, mold design, and mold manufacturing - Reduction in production costs per part - Increased productivity and efficiency

  • Other molds

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Cutting Blade 'Flexcam' for EV Market for Body Press

Simplifying complex shape cutting! High-precision cutting blade that can be installed at 360°.

In the automotive press industry, particularly in complex shape cutting, high precision and flexible processing are required. The increasing complexity of mold design and manufacturing in the pressing process can lead to increased costs and longer lead times. Additionally, responding to the diversification of body shapes necessitates a balance between design freedom and processing accuracy of molds. Our "FlexCam" simplifies shear mold tools by increasing the number of processing steps within the mold, thereby streamlining the processes of process design, mold design, and mold manufacturing. With precise guide elements, it achieves high-precision piercing and pressing processes while minimizing lateral displacement, contributing to solving the challenges of complex shape cutting. 【Usage Scenarios】 - Complex cutting processing of EV body parts - Application to diverse press molds - Flexible solution additions for new molds 【Benefits of Implementation】 - Simplification of process design, mold design, and mold manufacturing - Reduction of production costs per part - Improvement of productivity and efficiency - Reduction of mold manufacturing costs - Protection against mold damage and overpressure

  • Other molds

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Soft Hit Striker Plate for Press Molds SSP

A damper function that absorbs the impact of drop tests and extends product life.

The contact area of the gas spring and piston rod inside the press mold requires suppression of impact loads due to the large initial load characteristic of the gas spring. In normal castings, there is a risk of deformation and cracking. In response to these challenges, our Soft Hit Striker Plate (SSP) absorbs unnecessary impact loads through its special damping function, supporting the protection of equipment and the realization of stable press production. 【Usage Scenarios】 - Contact area of the piston rod inside the mold - Contact area of the cushion pin in the press - Areas prone to vibration and impact 【Benefits of Implementation】 - Reduced maintenance burden on equipment - Extended lifespan of components - Stabilization of inspection accuracy

  • Other machine elements

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Soft Hit Striker Plate SSP for Automotive Manufacturing

Absorbs the shock load of parts inspection and contributes to the longevity of equipment.

In the automotive manufacturing industry's parts inspection process, it is essential to suppress shock loads to ensure stable equipment operation and maintain product quality. Excessive shocks, particularly around the movable parts of inspection devices and sensors, can lead to increased maintenance frequency, early deterioration of components, and potentially decreased inspection accuracy. In response to these challenges, our Soft Hit Striker Plate (SSP) absorbs unnecessary shock loads through its special damping function, supporting equipment protection and the realization of a stable inspection environment. 【Usage Scenarios】 - Parts inspection in presses and conveyor lines - Movable parts of automated inspection devices - Processes prone to vibrations and shocks 【Benefits of Implementation】 - Reduced maintenance burden on equipment - Extended lifespan of components - Stabilization of inspection accuracy

  • Other machine elements

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Gas Spring Selection Guide for Architectural Hardware

Gas springs that contribute to the durability of building hardware.

In the field of architectural hardware, stable performance maintenance over a long period is required. Particularly for hardware used outdoors or involving frequent opening and closing, it is important to prevent wear and deterioration of components and to enhance durability. If these challenges are not addressed, it may lead to a reduction in product lifespan and an increase in maintenance frequency. Our KALLER gas springs leverage technology developed in press molds to contribute to the improvement of durability in architectural hardware. 【Application Scenarios】 - Opening and closing mechanisms for building materials - Movable structures - Other hardware components requiring durability 【Benefits of Implementation】 - Stable product supply due to long lifespan - Reduction in hardware maintenance costs - Contribution to product design prioritizing safety - Reduction of defective products

  • Other machine elements

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Basic Theory of Gas Springs for Sports Equipment

Explaining the basic theory of gas springs useful for seat adjustment.

In the adjustment of sports equipment seats, smooth and stable operability is required. In particular, the ability to finely adjust according to the user's physique and preferences is important for enhancing comfort and safety. Inadequate adjustment mechanisms can lead to misalignment during use and difficulty in operation. Our gas spring technical documentation explains methods for calculating initial load, load increase rates during isothermal compression, ideal gas laws, and load increases due to polytropic compression, which are useful for designing seat adjustment mechanisms. 【Usage Scenarios】 - Seat adjustments for bicycles and motorcycles - Seat adjustments for training equipment - Other sports equipment requiring smooth adjustments of movable parts 【Benefits of Implementation】 - Enables detailed seat adjustments tailored to user preferences - Improved operability and realization of comfort - Increased added value of the product

  • Spring

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Gas Spring Selection Guide for Residential Construction

KALLER gas springs that support storage doors in residential construction.

In residential construction, operability and safety in the opening and closing of storage doors are essential. Particularly for heavy doors or those that are frequently used, it is important to prevent unexpected falls and ensure the safety of workers and users. Our gas springs address various safety challenges related to storage doors on residential sites, thanks to years of proven performance and a design focused on safety. 【Usage Scenarios】 - Assistance in opening and closing storage doors and safe retention - Assistance in opening and closing inspection openings and hatches with safe stopping - Counterbalancing of heavy objects 【Benefits of Implementation】 - Ensuring worker safety - Improving the stability of storage doors - Enhancing operability and reducing burden

  • Other machine elements

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Gas Spring Protective Cover for Vessels "HDP Series"

A protective cover that extends the lifespan of gas springs even in harsh marine environments.

In the shipping industry and marine equipment, harsh operating environments are anticipated for gas springs due to corrosion from salt and humidity, as well as vibrations from waves. These factors can lead to early deterioration or failure of gas springs, potentially resulting in increased maintenance costs and decreased safety. Our 'HDP Series' protective cover is designed to protect gas springs even in such severe environments and extend their lifespan. 【Usage Scenarios】 - Opening and closing mechanisms for hatches and doors on the hull - Equipment covers on the deck - Support mechanisms for marine observation equipment 【Benefits of Implementation】 - Improved corrosion resistance of gas springs - Reduced maintenance frequency - Enhanced reliability of equipment

  • Other machine elements

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Gas Spring Protective Cover for Agricultural Machinery "HDP Series"

A protective cover that extends the lifespan of gas springs even in the harsh environments of agricultural machinery.

In the operating environment of agricultural machinery, gas springs are often exposed to harsh conditions such as dust, moisture, and vibrations. These factors can directly lead to a decline in the performance and a reduction in the lifespan of gas springs. Our "HDP Series" protective cover is designed to protect gas springs even in such harsh installation environments and to extend their lifespan. By tightening a cable tie to the cylinder's C groove or flange adapter, it can be directly attached to the gas spring. With its compact and innovative design, it is believed that the lifespan of the gas spring can be doubled compared to when it is not installed. [Usage Scenarios] - Lifting mechanisms for agricultural machinery - Outdoor agricultural equipment - Environments with high levels of dust and water droplets [Benefits of Implementation] - Improved durability of gas springs - Reduced maintenance frequency - Contributes to stable operation of equipment

  • Other machine elements

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Gas Spring Protective Cover for Construction Machinery 'HDP Series'

A protective cover that extends the lifespan of gas springs even in harsh environments.

In the construction machinery industry and its applications, gas springs are often exposed to harsh environments such as dust, water, and impact, raising concerns about early deterioration of components. Particularly, the performance degradation of gas springs, which are critical components supporting the operation of machinery, can lead to increased maintenance costs and unexpected downtime due to these factors. Therefore, it is essential to protect gas springs and maintain their lifespan even in harsh usage environments. Our "HDP Series" is a protective cover designed to extend the lifespan of gas springs to address these challenges. 【Usage Scenarios】 - Booms, arms, and doors of construction machinery - Equipment frequently used outdoors - Work environments where dust and water splashes occur 【Benefits of Implementation】 - Reduction in maintenance costs due to extended lifespan of gas springs - Maintenance of stable machine performance in harsh environments - Decrease in unexpected downtime

  • Other machine elements

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Gas Spring Protective Cover for Industrial Machinery 'HDP Series'

A protective cover that extends the lifespan of gas springs even in harsh environments.

Improving the operating rate of industrial machinery requires stable operation of equipment. In particular, gas springs, which are movable parts, are often used in harsh installation environments where foreign substances and dust can adhere, and where impacts may occur. This can lead to failures and potentially cause unexpected downtime. Since downtime directly correlates with decreased productivity, protecting gas springs becomes a crucial factor in maintaining operating rates. Our "HDP Series" is designed to address these challenges and extend the lifespan of gas springs. 【Usage Scenarios】 - Manufacturing lines with high levels of dust and oil - Work environments with vibrations and impacts - Industrial machinery installed outdoors 【Benefits of Implementation】 - Reduced maintenance frequency due to the longevity of gas springs - Stable operation of production lines by preventing unexpected failures - Contribution to improved operating rates and increased productivity

  • Other machine elements

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Gas Spring Protective Cover for Automotive Manufacturing - HDP Series

A protective cover that extends the lifespan of gas springs even in harsh environments.

In the automotive manufacturing industry, gas springs are used in various locations such as vehicle opening and closing mechanisms and engine compartments, requiring stable operation and long lifespan. Particularly in harsh installation environments exposed to vibrations, dust, and temperature changes, early deterioration of gas springs is a concern. This can lead to increased frequency of parts replacement, resulting in production line stoppages and higher maintenance costs. Our "HDP Series" is designed as a protective cover that can be directly attached to gas springs, aiming to extend their lifespan even in challenging installation environments. 【Usage Scenarios】 - Opening and closing mechanisms for engine hoods and trunks - Assistance for vehicle door openings and closings - Equipment for special vehicles 【Benefits of Implementation】 - Reduction in maintenance costs due to extended lifespan of gas springs - Improved reliability of vehicles - Maintenance of stable operation in harsh environments

  • Other machine elements

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Basic Theory of Gas Springs for Industrial Machinery

Explaining the basic theory of gas springs useful for supporting heavy objects.

In industrial machinery, stability and safety are required for supporting and operating heavy objects. In particular, it is important to understand the characteristics of gas springs to accurately support the weight of moving parts and achieve smooth operation. Improper design or selection can lead to decreased equipment performance and unexpected accidents. Our "【Technical Document】Basic Theory of Gas Springs" serves as a resource to deeply understand the basic theory of gas springs in addressing the challenges of supporting heavy objects in industrial machinery and finding optimal solutions. 【Application Scenarios】 - Assisting in the lifting and opening/closing of heavy objects in industrial machinery - Balancing adjustments for moving parts - Safe position holding 【Benefits of Implementation】 - Improved smooth operability of heavy objects - Reduced burden on operators - Enhanced stability and ensured safety of equipment

  • Spring

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Basic Theory of Gas Springs for Play Equipment

Explaining the basic theory of gas springs, which are essential for the safety mechanisms of playground equipment.

In the safety mechanisms of playground equipment, reliable operation of parts and design to prevent unexpected accidents are required. In particular, to control the movement of movable parts and ensure safety, it is important to accurately understand the characteristics of gas springs and to design and operate them appropriately. Inadequate design or selection can lead to damage to the equipment or injuries to users. This document explains the basic theory of gas springs and provides information useful for safe playground equipment design. 【Usage Scenarios】 - Control of movable parts of playground equipment - Functionality as a safety device - Ensuring safety during maintenance 【Effects of Implementation】 - Improvement of playground equipment safety - Reduction of accident risks - Extension of product lifespan

  • Spring

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Basic Theory of Gas Springs for Vessels

Explaining the basic theory of gas springs useful for deck opening and closing.

In the opening and closing of a ship's deck, smooth and reliable operability is directly linked to safety and work efficiency. Especially in harsh marine environments, the reliability of the opening and closing mechanism is crucial. Inadequate design or component selection can lead to malfunction or failure, increasing the risk of accidents. Our gas spring technical documentation covers the essential fundamental theories necessary for the design and selection of deck opening and closing mechanisms, contributing to the enhancement of safety and reliability for our customers. 【Application Scenarios】 - Assistance in opening and closing ship deck hatches and cargo doors - Stabilization of the opening and closing mechanism during maintenance - Ensuring durability in harsh marine environments 【Benefits of Implementation】 - Smoother deck opening and closing operations and improved safety - Reduced burden on operators - Long-term reliability and reduction of maintenance costs

  • Spring

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Basic Theory of Gas Springs for Robots

Explaining the basic theory of gas springs that support the movement of robot joints.

In joint assistance for robots, smooth and precise motion control is required. In particular, it is important to maintain stable torque throughout the entire range of motion and to prevent unintended movements. Inadequate control increases the risk of reduced work accuracy and equipment damage. Our gas springs provide technical documentation to understand the fundamental theories needed to address these challenges. 【Application Scenarios】 - Joint assistance for robotic arms - Movable parts of humanoid robots - Motion stabilization for industrial robots 【Benefits of Implementation】 - Improved smoothness of joint movements - Support for precise positioning control - Contribution to stable operation of robots

  • Spring

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Basic Theory of Gas Springs for Construction

Basic Theory of Gas Springs Useful for Window Opening and Closing in the Construction Field

In the field of architecture, the operation of window opening and closing requires smooth usability and safety. Especially for large or heavy windows, it is important to reduce the burden during opening and closing and to prevent unintended sudden closures. To address these challenges, it is essential to understand the characteristics of gas springs and to design and select them appropriately. Our "【Technical Document】Basic Theory of Gas Springs" provides a clear explanation of the fundamental theory for those considering the use of gas springs in window operations within the architectural field. 【Application Scenarios】 - Window opening and closing mechanisms in buildings - Opening and closing parts for daylighting and ventilation - Lifting assistance for heavy windows 【Benefits of Implementation】 - Reduced burden of window opening and closing operations - Improved safety - Achieving smooth opening and closing movements

  • Spring

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Basic Theory of Gas Springs for Aerospace Applications

Basic theory of gas springs useful for hatch fixation in the aerospace field.

In the aerospace field, hatch fixation requires high reliability and precise control. In particular, the hatch, which is the opening and closing part of the aircraft, necessitates secure opening and closing as well as safe fixation, with performance that can respond to changes in the external environment being crucial. Inappropriate design or component selection increases the risk of hatch malfunction or damage. Our technical document "Fundamental Theory of Gas Springs" addresses these challenges by explaining the initial load calculation methods for gas springs and load fluctuations due to temperature changes, supporting the exploration of optimal solutions. 【Usage Scenarios】 * Assistance for opening and closing hatches of aircraft and spacecraft * Fixing maintenance access panels * Control of opening and closing for equipment mounting hatches 【Benefits of Implementation】 * Reliable opening and closing of hatches and safe fixation * Improved ability to respond to changes in external environments * Increased efficiency in design and development processes

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Basic Theory of Gas Springs for Agricultural Machinery

The basic theory of gas springs that support the cabin lift of agricultural machinery.

In the lifting of agricultural machinery cabins, smooth operability and safety are essential. In particular, a reliable lifting mechanism is indispensable for use in harsh environments and for frequent opening and closing. Inadequate design or component selection can lead to decreased operability and unexpected failures. Our technical documentation explains the fundamental theories for selecting and designing gas springs optimal for the lifting of agricultural machinery cabins, providing the best solutions tailored to our customers' needs. 【Usage Scenarios】 - Opening and closing of agricultural machinery cabins - Ensuring visibility during operation - Improving access during maintenance 【Benefits of Implementation】 - Smooth and stable cabin lifting - Increased work efficiency - Reduced burden on operators

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Basic Theory of Gas Springs for Medical Devices

The basic theory of gas springs useful for adjusting the angle of medical devices.

In the field of medical devices, precise angle adjustments that consider patient comfort and operability are required. In particular, unintentional changes in angle during use can lead to treatment disruptions and safety issues. Therefore, a stable angle maintenance function and smooth operability are essential. Our gas springs provide technical documentation that explains the fundamental theories to meet these demands. 【Application Scenarios】 - Angle adjustment of medical beds - Angle adjustment of inspection equipment arms - Angle adjustment of rehabilitation equipment 【Benefits of Implementation】 - Improved patient comfort through precise angle adjustments - Reduced burden on healthcare professionals due to enhanced operability - Ensured safety through stable angle maintenance

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Basic Theory of Gas Springs for Construction

Smooth opening and closing of doors. Explanation of the basic theory of gas springs.

In the opening and closing of furniture doors and drawers, smooth and stable movement is a crucial factor that affects usability and safety. In particular, the retention of doors and the cushioning of impacts during opening and closing are related to user comfort and product durability. Inadequate design can lead to sudden drops of doors or unintended opening and closing, potentially causing damage or accidents. Our technical documentation explains the basic theory of gas springs and provides knowledge that helps address these challenges. 【Usage Scenarios】 - Door retention for kitchen cabinets - Assistance in opening and closing doors for living room storage - Lifting mechanisms for bed frames - Control of opening and closing for showcase doors 【Benefits of Implementation】 - Improved comfort in door opening and closing operations - Enhanced safety by preventing sudden drops of doors - Increased product durability and reduced maintenance costs - Contribution to improved design aesthetics

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Gas Spring Selection Guide for Injection Molding Types

Gas Spring Selection Guide for Injection Molding Applications

In injection molding, it has been about 40 years since gas springs have been used instead of coil springs for functions such as the return of the ejector plate. The first use of gas springs in injection molds in Japan was also KALLER gas springs. Our KALLER gas springs, developed by the world's first manufacturer of standalone gas springs, offer a product lineup that meets the diverse needs of our customers based on years of experience and trust. You can select the optimal gas spring to fit the space of your mold. 【Application Scenarios】 - For the return of the ejector plate - Other areas requiring large loads in small spaces - Areas requiring long strokes 【Benefits of Implementation】 - Stable production due to long lifespan - Reduction of mold maintenance costs - Contribution to production prioritizing safety - Reduction of defective products

  • Other machine elements

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Basic Theory of Gas Springs for the Automotive Industry

Explaining the basic theory of gas springs that assist in opening and closing trunks.

In the automotive industry, trunk opening and closing is a routine operation, and its smoothness and safety greatly impact the user experience. In particular, to facilitate the opening and closing of heavy trunks and prevent unintended closures, the selection and design of appropriate gas springs are essential. Improper design can increase the burden during opening and closing and raise the risk of accidents due to unexpected drops. This document explains the basic theory of gas springs and supports the selection of suitable gas springs for automotive trunk operations by understanding initial load calculations and load increase rates. 【Usage Scenarios】 * Assistance in opening and closing car trunks and hoods * Fixing during vehicle maintenance 【Benefits of Implementation】 * Achieving smooth and safe trunk opening and closing * Enhancing user convenience * Improving product reliability

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[For Industrial Machinery] Extremely Compact! Gas Spring 'CX Series'

Contributes to space-saving. Achieves high initial load while being compact.

In the field of industrial machinery, especially in applications where space-saving is required, components that can deliver sufficient performance in limited space are crucial. Our 'CX Series' gas springs, despite their compact design, provide high initial load and support the balance between space-saving and performance. 【Usage Scenarios】 - Areas in industrial machinery where pressing down or returning is necessary - Situations requiring large loads in small spaces that cannot be accommodated by coil springs 【Benefits of Implementation】 - Stable product manufacturing - Reduced machine maintenance due to long lifespan - Improved safety

  • Other molds

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Gas spring for infrastructure construction

KALLER's gas springs support the safety of infrastructure construction.

In the field of infrastructure construction, particularly in the opening and closing of manhole covers, ensuring the safety of workers and reliable operability is essential. It is important to prevent unexpected drops or sudden closures when handling heavy manhole covers, providing an environment where workers can operate safely. Our gas springs address various safety challenges in the opening and closing of manhole covers through years of proven performance and a design focused on safety. 【Usage Scenarios】 - Assistance in opening and closing manhole covers and safe retention - Fixing manhole covers during inspection work 【Benefits of Implementation】 - Ensuring worker safety - Improving operability of manhole covers and reducing burden

  • Other machine elements

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Gas Spring "MT Series" for Industrial Machinery

Supports cover lifting in high-temperature environments. Pressure-adjustable gas spring.

In industrial machinery, the raising and lowering of covers is a frequently performed operation, and stability and safety during this process are essential. Particularly in high-temperature environments, the durability of components and maintenance of performance become challenges. Improper use of gas springs can lead to poor opening and closing of covers or unexpected descents, which may decrease work efficiency and increase safety risks. Our gas spring (high-temperature compatible type) 'MT Series' is designed to operate at a maximum temperature of 120°C, ensuring stable cover movement even in high-temperature environments. [Usage Scenarios] - Maintenance hatches in industrial machinery operating in high-temperature environments - Cover movement for equipment close to heat sources - Access panels in high-temperature process lines [Benefits of Implementation] - Stable cover opening and closing even in high-temperature environments - Improved safety during operations - Enhanced maintainability

  • Other machine elements

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Powerline Heavy Duty 'TX Series' for Automotive Manufacturing

Selection is possible due to high initial load and long stroke over a wide range. The pressure source is nitrogen, and it can be used in an ambient temperature of 0 to 80°C.

The TX series is a type of product that combines the high load capacity of the X spring with the external dimensions and stroke length of the TU spring. It is equipped with a filling port on the side or bottom for piping connections. The pressure source can be nitrogen, and it can be used in an ambient temperature range of 0 to 80°C. Options for hose and hose-less base plate connection filling ports are available. For more details, please contact us. 【Features】 ■ Initial load of 7,400 to 200,000 N ■ Filling port on the side or bottom for piping connections ■ Upper C groove, lower U groove, and bottom tap installation for various standard mounting ■ Hose and hose-less base plate connection filling ports available (optional) ■ Unique guide structure (flex guide) provides strength against eccentric loads *For more details, please refer to the PDF document or feel free to contact us.

  • Other molds

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Powerline Heavy Duty 'TX Series'

Supports progress management at construction sites with high initial load capacity and long stroke.

In the construction industry and on-site progress management, stable operation of equipment and reliability under harsh conditions are required. Particularly in situations involving the handling of heavy objects, such as the lifting and opening mechanisms of materials, ensuring reliable operation and safety is crucial. The use of inappropriate equipment can increase the risk of work delays and accidents. The Powerline Heavy-Duty 'TX Series' supports progress management on construction sites by accommodating a wide range of applications with high initial load capacity and long stroke. 【Usage Scenarios】 - Support for the opening and closing parts of construction machinery - Lifting assistance for material transport devices - Operational assistance for temporary structures 【Benefits of Implementation】 - Improved work efficiency - Enhanced safety - Stable operation of equipment

  • Other molds

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Powerline Heavy Duty "TX Series" for Manufacturing Industry

Contributes to productivity improvement with high initial load and long stroke.

In the manufacturing industry, the efficiency and stable operation of production lines are essential for improving productivity. Particularly in processes involving the lifting and positioning of heavy objects, reliable load support and smooth operation are required. The use of inappropriate equipment can lead to decreased work efficiency and potential damage to facilities. The Powerline Heavy-Duty 'TX Series' offers a wide range of options with high initial load capacity and long stroke, catering to the needs of various manufacturing environments and supporting productivity enhancement. 【Application Scenarios】 - Lifting and positioning of heavy objects - Automation and labor-saving of production lines - Support during equipment maintenance 【Benefits of Implementation】 - Reduction of work load - Shortening of production cycles - Stable operation of equipment

  • Other molds

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Gas Spring for Injection Molding Type (High-Temperature Compatible) 'MT Series'

Smooth opening and closing of the heating furnace door. Supports a maximum operating temperature of 120°C.

In the food processing industry, the opening and closing of heating furnace doors requires durability in high-temperature environments and safe operability. Since the doors of heating furnaces are opened and closed frequently, smooth and reliable operation directly impacts production efficiency. Additionally, if parts that can withstand high temperatures are not used, the risk of failure and accidents increases. Our "MT Series" is designed to operate at a maximum temperature of 120°C, providing stable performance even in such harsh environments and supporting safe operation. 【Usage Scenarios】 - Opening and closing of heating furnace doors - Equipment maintenance in high-temperature environments 【Benefits of Implementation】 - Stabilization of door opening and closing in high-temperature environments - Reduction in maintenance frequency due to improved product durability - Ensuring the safety of operators

  • Other machine elements

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Extremely compact! Gas spring 'CX Series' for sequential use.

A pressure source with a sequential delivery type, for knockout. Achieves high initial load while being compact.

Gas springs are used as a pressure source for molds in various applications. In particular, more compact gas springs are required in progressive dies. Our 'CX Series' gas springs demonstrate high initial load while supporting the performance and safety required in progressive dies, all in a compact design. 【Usage Scenarios】 - Pressure source, die cushion, knockout, etc., in progressive dies - When a large load is needed in a small space that cannot be achieved with coil springs 【Benefits of Implementation】 - Stable product manufacturing - Reduced mold maintenance due to long lifespan - Improved safety

  • Other molds

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Automotive KALLER "Gas Spring" Catalog Digest Edition

For the opening and closing assistance of automobiles, gas springs designed with safety in mind.

In the automotive industry, components are required to ensure the smooth and safe opening and closing of doors, hoods, and other parts. Especially for the assistance of opening and closing heavy components, reliable support and safe operability are essential. The use of inappropriate parts can lead to accidents during opening and closing or damage to the components. KALLER's gas springs, with their long-standing track record and design focused on safety, are adopted by automobile manufacturers around the world, supporting customers in designing safe vehicles. 【Application Scenarios】 - Assistance in opening and closing car doors, hoods, trunks, etc. - Improvement of comfortable operability and safety 【Benefits of Implementation】 - Reduction of burden during opening and closing - Smooth and stable opening and closing operation - Enhanced safety

  • Other machine elements

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KALLER Color Gas Spring Catalog for Vessels

Gas spring designed with consideration for corrosion resistance required for marine applications.

In the maritime industry, high corrosion resistance is required due to the assumption of use in harsh environments with high salinity and humidity. In particular, components used in the openings of the hull and the supporting parts of equipment must have long-term durability and safety. Deterioration of parts due to corrosion increases the risk of malfunction and accidents. Our gas springs are designed for use in such harsh environments, providing reliable products. 【Application Scenarios】 - Assisting the opening and closing of hatches and doors in the hull - Supporting equipment covers on the deck - Access panels for maintenance of onboard facilities 【Benefits of Implementation】 - Improved durability in harsh marine environments - Safe opening and closing operations - Increased efficiency in maintenance tasks

  • Other machine elements

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Hose-less base plate that eliminates the need for piping work for press molds.

Contributes to the flexibility of the production line. Hose-free base plate that facilitates maintenance.

In the press die industry, there is a demand for rapid changes to production lines and responses to diverse needs. In particular, the incorporation and maintenance of gas springs in molds can lead to complex piping work, which results in decreased production efficiency and increased lead times. Checking for hose interference and replacing damaged hoses can cause production line downtime, hindering the establishment of a flexible production system. Our hose-less base plate addresses these challenges, enabling flexibility in production lines and improving the efficiency of maintenance work. 【Usage Scenarios】 - Rapid incorporation of gas springs into molds - Easy response during layout changes of production lines - Reduction of downtime through efficient maintenance work 【Benefits of Implementation】 - Reduction of labor hours due to the elimination of piping work - Shortening of assembly time by reducing hose interference checks - Reduction of maintenance labor hours by eliminating the need for replacement work during hose damage

  • Piping and Piping Parts

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KALLER Color Gas Spring Catalog for Agricultural Machinery

Gas springs that contribute to improving the durability of agricultural machinery.

In the operation of agricultural machinery, usage in harsh environments and long hours of continuous operation are anticipated, necessitating improvements in the durability of parts. In particular, the smooth operation of opening and closing components and the support of heavy objects are critical factors that influence work efficiency and safety. Parts with low durability may lead to early failures and increased maintenance costs. KALLER's gas springs respond to these unique challenges of agricultural machinery with reliable performance and dependability. 【Usage Scenarios】 - Assisting the opening and closing of tractor hoods and cabin doors - Supporting various covers of combines and harvesters - Opening and closing gates of agricultural trailers - Other areas requiring smooth operation and reliable support for opening and closing components 【Benefits of Implementation】 - Improved work efficiency through smooth operation of opening and closing components - Reduced maintenance costs due to enhanced durability of parts - Stable performance maintenance in harsh environments - Increased safety for operators

  • Other machine elements

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KALLER Color Gas Spring for Industrial Machinery

Ensuring the safety of industrial machinery with gas springs that consider safety.

In the industrial machinery sector and its applications, stable operation of equipment and ensuring the safety of operators are essential. Particularly, smooth operation of moving parts and preventing unexpected movements are crucial. The use of inappropriate components can lead to equipment failure or accidents. KALLER's color gas springs are designed with safety as a priority and contribute to enhancing the reliability of industrial machinery. 【Usage Scenarios】 - Lifting assistance for heavy machinery - Opening and closing covers of inspection devices - Work assistance during maintenance 【Benefits of Implementation】 - Ensuring the safety of operators - Stable operation of equipment - Improved maintainability

  • Other machine elements

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Powerful with the smallest diameter for press molds! Gas spring 'R12'

Cylinder diameter φ12, maximum initial load 500N! Ideal gas spring for small spaces.

The "R12 series" is a gas spring that can also be used as piping by utilizing the M6 filling rod and micro hose system. The upper and lower C grooves, along with the bottom tap, enable various mounting methods when used with the FCR-12. Additionally, it is equipped with our unique overpressure protection mechanism and safety rod. 【Features】 ■ Delivered with four types of pre-adjusted loads ■ Safety rod ■ Overpressure protection mechanism ■ Can be used as piping

  • Other machine elements

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Military-grade gas hydraulic suspension system "Hydrop H5"

With excellent performance and flexibility, it adapts to various terrains and vehicle configurations, enhancing off-road capability!

In the field of military vehicles, high mobility in harsh terrains and vehicle stability are required. Particularly for armored vehicles, it is important to maintain maneuverability on uneven and rough roads while ensuring the safety and comfort of the crew. Conventional suspension systems often have limitations in weight and stroke length, making it difficult to meet these demands. Our "Hydrop H5" provides a solution that leverages the characteristics of gas-hydraulic systems to address these challenges. 【Usage Scenarios】 - Off-road and rough terrain driving - Maneuvering in steep terrains - Ensuring vehicle stability 【Benefits of Implementation】 - Provision of excellent maneuverability - Reduction of vibration and shock levels - Improvement of crew comfort

  • Hydraulic Equipment

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Nitrogen gas spring for robotic applications

Supports specific loads, strokes, and mounting requirements! Customizable solutions.

We would like to introduce our "Nitrogen Gas Springs for Robot Applications." By reducing the weight of the equipment, we can cut costs. Our springs enable smoother and more controlled movements, achieving the precision essential for automation processes. The cylinders have a compact shape and provide high load capacity. By using gas springs, the required installation space is minimized, allowing for more robots to be installed in the same area. 【Features】 - Lightweight: Reduces costs through equipment weight reduction - Smoother and more controlled operation: Achieves precision essential for automation processes - Easy installation and maintenance: Reduces downtime and costs - Environmental consideration: Reduces leakage risk by not using hydraulic oil *For more details, please download the PDF or feel free to contact us.

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Nitrogen gas springs for agricultural machinery, construction machinery, and drilling rigs.

Demonstrates high reliability even in harsh environments! Reduces leakage risk by not using hydraulic oil.

We would like to introduce our "Nitrogen Gas Springs for Agricultural Machinery, Construction Machinery, and Drilling Rigs." By reducing the weight of the equipment, we can cut costs. Our springs achieve high-precision movements that are essential for agricultural machinery with smoother and more controlled operation. Additionally, our gas springs for drilling rigs provide high output in compact spaces, making them ideal for use in limited areas. 【Features of Gas Springs for Agricultural and Construction Machinery】 - Lightweight: Reduces costs by lightening the equipment - Smoother and more controlled operation: Achieves high-precision movements essential for agricultural machinery - Easy installation and maintenance: Reduces downtime and costs - Environmental consideration: Reduces leakage risk by not using hydraulic oil *For more details, please download the PDF or feel free to contact us.

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