KALLER Product Lineup

The "HDP Series" is a protective cover designed to extend the lifespan of gas springs even in harsh installation environments. By tightening a cable tie to the C groove of the cylinder or the flange adapter, it can be directly assembled to the gas spring. With its compact and innovative design, it is believed that the lifespan of the gas spring can be doubled compared to not using it. 【Features】 ■ Piston rod cover type without an open air port ■ Compatible with all mounting options ■ Additional mounting dimension is only 10mm ■ The protective cover can accommodate a maximum stroke of 250mm ■ Usable with gas springs that have a tapped rod top in cylinder sizes of φ45mm, φ50mm, φ63mm, φ75mm, φ95mm, φ120mm, φ150mm, and φ195mm *For more details, please refer to the PDF materials or feel free to contact us.

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The "XG Series" is the most compact and powerful gas spring with a piston rod seal type among our gas springs. It is capable of providing a large load in a very small space. The initial load ranges from 350 daN to 6600 daN, and the stroke length is from 10 mm to 125 mm. [Features] - Initial load: 350 daN to 6600 daN - Stroke length: 10 mm to 125 mm - Side port for home systems - Upper C groove and lower U groove *For more details, please refer to the PDF document or feel free to contact us.

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The "TEBT/TEBEB 750-5000" is a counterbalance gas spring with a spherical shape and flat ears, equipped with bearings for installation. The "TEBT" type has ears (with bearings) at the bottom of the cylinder, and the top of the piston rod has a female thread. The "TEBEB" type has ears at both ends of the spring. The standard spring is designed for indoor use only. If you require one for outdoor use, please check with your company's distributor. 【Basic Information (Excerpt)】 ■ Pressure Source: Nitrogen ■ Maximum Filling Pressure: 150 bar ■ Minimum Filling Pressure: 25 bar ■ Operating Temperature: 0 to +80℃ ■ Load Variation Due to Temperature Change: ±0.3%/℃ *For more details, please refer to the PDF document or feel free to contact us.

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The "SLME170/SLMT170/SLM300" is a stock lifter primarily used in progressive dies. Its extremely robust design can handle high eccentric loads. It can also be mounted on the upper die without the need for additional guides, allowing for direct attachment to the stripper plate. Additionally, we offer the "SPC800," which can be used as a multi-point guide rail lifter in progressive dies. 【Features】 ■ Simplification of mold design ■ Reduction of costs and space ■ No need for additional guide bushes or anti-rotation devices ■ Easy load adjustment ■ Can also be used as a piping system to accommodate uniform lift loads (SLME170/SLMT170) *For more details, please refer to the PDF materials or feel free to contact us.

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The "RC2・RCP2" is a long-lasting roller cam. It features a high-precision, maintenance-free guide that allows for offset operation and reverse mounting. We offer three types of maximum piercing loads: 30kN, 50kN, and 150kN. Additionally, the driver will be designed by each user to provide the necessary movement overview. For more details, please contact us. 【Features】 ■ Long lifespan ■ Developed to match industries where standard cam units are in increasing demand ■ Three types of maximum piercing loads available (30kN, 50kN, 150kN) *For more details, please refer to the PDF document or feel free to contact us.

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The "DPL 90・DPL 200" is a dual post lifter that can be used for lifting materials when progressing to the next process within the mold in a progressive die setup. It can also be used as a hose system to ensure even load distribution. The lower plate is equipped with a drain hole to prevent liquid from accumulating on top of the spring cylinder. 【Features】 ■ Simplification of mold design ■ Reduction of costs and space ■ Use of standard knock pins for accurate positioning ■ Easy load adjustment ■ Maintenance-free bushings included *For more details, please refer to the PDF document or feel free to contact us.

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The "TL Series" is a gas spring lineup with sizes ranging from 750 to 7500. Its features and technology are similar to the "TU Series." The overall length is shorter compared to the TU Series, with the TL750 to 3000 being 25mm shorter, the TL5000 being 37.5mm shorter, and the TL7500 being 50mm shorter. The same mounts can be used, and the same strokes are available except for 12.5, 37.5, and 62.5. 【Features】 ■ Initial load: 7500 to 75000N ■ Stroke length: up to 250mm ■ Equipped with upper C grooves, lower U grooves, and bottom taps, compatible with various standard mounts. *For more details, please refer to the PDF materials or feel free to contact us.

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The "TX Series" is a type of product that combines the high load capacity of the X spring with the external dimensions and stroke length of the TU spring. It is equipped with a filling port on the side or bottom for piping connections. The pressure source can be nitrogen, and it can be used in an environmental temperature range of 0 to 80°C. Options for hose and hose-less base plate connection filling ports are available. For more details, please contact us. 【Features】 ■ Initial load of 7,400 to 200,000N ■ Filling port on the side or bottom for piping connections ■ Upper C groove, lower U groove, and bottom tap installation for various standard mounting ■ Filling ports for hose and hose-less base plate connections available (optional) ■ Unique guide structure (flex guide) that is resistant to eccentric loads *For more details, please refer to the PDF document or feel free to contact us.

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The "SPC Series" is a gas spring developed to reduce or eliminate the rebound of the blank holder. It is particularly suitable for use with molds that have a fast return stroke speed. By decelerating the piston rod speed to 0.4 m/s during the last 30 mm of the return stroke, a damping effect is achieved, allowing the blank holder to stop smoothly. 【Features】 ■ Reduction or elimination of blank holder rebound ■ Increased shot count and improved productivity due to reliable part transport ■ Easy retrofitting to existing molds ■ Stroke length: 80 to 300 mm ■ Patent No. SE 517269, DE 102 96 883 and US 7,121,538 *For more details, please refer to the PDF document or feel free to contact us.

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The "KF2" continues to lock until a signal from the press arrives when the mold is open, and it is released after the press reaches the top dead center, preventing damage to the product. This can help improve product quality and may also lead to a reduction in press processing time. 【Features】 ■ Locks at the bottom dead center to prevent product deformation ■ Can maintain the state until the press rises to the top dead center ■ Effective when moving the product to the next station *For more details, please refer to the PDF document or feel free to contact us.

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The "Flex Cam" consists of a hydraulic power unit/accumulator, a cam unit (force cylinder), and hoses, and can be used for piercing, cutting, forming, flanging, and more. Since multiple processes can be performed within the same mold, it has the potential to shorten the manufacturing process, as well as contribute to reducing sliding troubles and mold costs. There are five types of loads available: 15kN, 40kN, 60kN, 90kN, and 150kN, with stroke options of 25mm, 50mm, and 100mm. 【Features】 ■ Distributes force in the appropriate direction and speed ■ Can be installed on existing molds ■ Allows for flexible positioning of the driver and cam unit ■ Equipped with safety features against mold damage and overpressure ★ For more details, please refer to the product documentation (Japanese version). We are distributing three documents (English version) that include case studies.

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The "CX Series" is a very compact and powerful gas spring with a piston rod seal type, featuring unique safety and reliability functions. It has a maximum stroke length of 80mm and a high initial load ranging from 5,100N to 19,200N (depending on the cylinder diameter). With exceptional high load and pressure, the mounting methods available include bottom mounting, drop-in, and base plate mounting. 【Features】 ■ Available in three models: CX500, CX1000, and CX1900 ■ Compact overall length and cylinder diameter ■ Extremely high initial load ranging from 5,100N to 19,200N ■ Supports up to 200 SPM (shots per minute) ■ Equipped with KALLER safety mechanism *For more details, please refer to the PDF document or feel free to contact us.

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This catalog introduces gas springs, including KALLER's standard mounts, which have been developed and improved through gas spring technology, as well as products equipped with unique safety features. It includes effective stroke lengths and cylinder diameters for ultra-compact springs like the "CU4," which achieves very strong force with a minimal cylinder diameter, and the interchangeable "EP2 24" mechanical spring plunger. Please use this information for product selection. 【Featured Products (partial)】 ■ Gas Springs - MT - LCF - SPC - TX - TU, etc. *For more details, please refer to the PDF document or feel free to contact us.

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This catalog is the product catalog of KALLER, which manufactures and sells gas springs and other products. It features a variety of gas springs with compact and flat characteristics, including the standard type "TU," the power types "X" and "TX," and the mini type "EP2-16." The products are used by automobile manufacturers around the world and in various other industries. [Contents] ■ Standard Type ■ Power Type ■ Mini Type ■ Mounting Flange, etc. * This catalog is a digest version. Please contact us if you need the full version. * For more details, please contact us or download the catalog.

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