KALLER Product Lineup

In the agricultural machinery industry, durability that can withstand harsh environments is required. In metal processing, high precision and strength are essential, and streamlining processes and reducing costs are important challenges. Flexcam supports various metal processing methods such as piercing, cutting, forming, and flanging, contributing to process shortening and mold cost reduction. 【Usage Scenarios】 - Manufacturing agricultural machinery parts - Metal processing requiring durability - Installation on existing molds 【Effects of Implementation】 - Process shortening - Reduction of sliding troubles - Reduction of mold costs

• Other molds

In the packaging industry, there is a demand for speeding up the packaging process to accommodate mass production of products. Particularly, as product shapes and materials diversify, it is important to reduce the time required for mold changes and adjustments to establish an efficient production system. Flexcam enables processes such as piercing, cutting, forming, and flanging within the same mold, contributing to process shortening. This achieves faster packaging processes and improves production efficiency. 【Usage Scenarios】 - Processing of metal parts in high-speed packaging lines - Adaptation to diverse product shapes - Reduction of mold change time 【Effects of Implementation】 - Reduction of process time - Decrease in mold costs - Improvement in productivity

• Other molds

In the toy industry, the diversification of designs has led to a demand for the manufacturing of complex-shaped metal parts. In particular, high-precision processing is required, making the efficiency of processes and cost reduction important challenges. Flexcam supports various metal processing methods such as piercing, cutting, forming, and flanging, and contributes to process shortening by enabling multiple operations within a single mold. 【Usage Scenarios】 - Manufacturing of complex-shaped metal parts - Reduction of mold costs - Process shortening 【Effects of Implementation】 - Process efficiency - Reduction of sliding troubles - Reduction of mold costs

• Other molds

In the stationery industry, products with high design quality are in demand, and complex shapes and precise processing are essential. Particularly, with the diversification of designs, the frequency of mold changes and adjustments is increasing, which can lead to higher costs. FlexCam accommodates various metal processing methods such as piercing, cutting, forming, and flanging, contributing to process shortening and mold cost reduction. It can also be installed on existing molds, enabling flexible responses to design changes. 【Usage Scenarios】 - Manufacturing high-design metal clips - Forming complex shapes for pen tips - Producing mechanical pencils using metal parts 【Benefits of Implementation】 - Increased productivity through process consolidation - Reduction in mold costs - Quick response to design changes - Stable supply of high-quality products

• Other molds

In the aerospace industry, weight reduction of components is a crucial challenge. Lightweighting is essential for improving fuel efficiency and achieving higher performance. In the processing of metal parts, high precision and strength are required alongside weight reduction. Flexcam contributes to shortening processes and reducing mold costs in metal processing operations such as piercing, cutting, forming, and flanging. It can be installed on existing molds and supports efficiency in the manufacturing of aerospace components. 【Usage Scenarios】 - Manufacturing of aerospace components - Processing of metal parts requiring weight reduction - Process shortening and cost reduction 【Benefits of Implementation】 - Increased productivity through process shortening - Reduction in mold costs - Compatibility with existing molds

• Other molds

In the electronics industry, there is a constant demand for product miniaturization. Consequently, precise processing of components and compact mold design become crucial. Flexcam enables the efficiency of metal processing operations such as piercing, cutting, forming, and flanging, contributing to miniaturization by enhancing the design flexibility of molds. 【Usage Scenarios】 * Precision processing of electronic components * Miniaturization of molds * Consolidated mold design for multiple processes 【Benefits of Implementation】 * Increased productivity through process shortening * Reduction in mold costs * Achievement of product miniaturization and high precision

• Other molds

In the retail fixture industry, it is important to ensure smooth handling of products and to guarantee safety. If the opening and closing of display shelves and showcases are not smooth, the efficiency of product display decreases, and the appeal to customers weakens. Additionally, accidents during opening and closing can undermine the trust in the store. Our R12 series is equipped with safety rods and an overpressure protection mechanism, enhancing safety. It is ideal for stores that want to open and close display fixtures safely and smoothly. 【Usage Scenarios】 - Display shelves - Showcases - Product displays 【Benefits of Implementation】 - Improved safety during opening and closing - Increased display efficiency - Enhanced product appeal to customers

• Other machine elements

In the logistics industry, loading and unloading operations require safe and efficient work. Particularly in the handling of heavy objects and the operation of moving parts, ensuring the safety of workers and smooth operations is crucial. Inadequate support or control can lead to accidents and decreased work efficiency. Our gas spring mini "R12 series" is equipped with a safety rod and overpressure protection mechanism, enhancing safety in loading and unloading operations. 【Usage Scenarios】 - Truck beds - Forklifts - Elevating devices in warehouses 【Benefits of Implementation】 - Ensuring worker safety - Smooth loading and unloading operations - Improved durability of equipment

• Other machine elements

In the food processing industry, hygiene management of the manufacturing line is extremely important. Cleanability and prevention of foreign matter contamination are essential to ensure product quality and safety. Gas springs should be avoided in areas that may come into direct contact with food, and they are required to have a structure that is easy to clean. Our R12 series can also be used as piping, contributing to the establishment of a hygienic environment. 【Usage Scenarios】 - Opening and closing mechanisms of food processing machines - Areas requiring an easy-to-clean structure - Areas where the risk of foreign matter contamination needs to be reduced 【Benefits of Implementation】 - Improved cleanability - Reduced risk of foreign matter contamination - Enhanced product quality and safety

• Other machine elements

In the agricultural machinery industry, high durability that can withstand harsh environments is required. Exposure to vibrations, shocks, and temperature changes can lead to component failures, which may result in decreased work efficiency and increased costs. The durability of gas springs is a crucial factor that influences the reliability of agricultural machinery. Our gas spring mini "R12 series" excels in durability and contributes to maintaining the performance of agricultural machinery. 【Usage Scenarios】 - Tractor hoods - Combine harvester control panels - Other frequently opened and closed areas 【Benefits of Implementation】 - Reduced risk of failure - Lower maintenance costs - Improved work efficiency

• Other machine elements

In the robotics industry, precise and smooth movements are required. In particular, the movements of arms and joints are crucial elements that influence the performance of the product. Gas springs assist these movements and reduce load, contributing to the durability of robots. Improper spring selection can lead to malfunction or failure. Our gas spring mini "R12 series" is equipped with a safety mechanism to support the safe operation of robots. 【Usage Scenarios】 - Movable parts of robotic arms - Protective mechanisms for various sensors - Motion assistance for industrial robots 【Benefits of Implementation】 - Achieving smooth movements - Improved durability through load reduction - Enhanced safety

• Other machine elements

In an office environment, it is essential to ensure safety while securing a range of motion with items such as desks and monitor arms. Particularly, safety measures against frequent position adjustments and unexpected impacts are crucial for ensuring employee comfort and safety. Malfunctions in gas springs can lead to decreased operability and, in the worst case, injuries. Our gas spring mini 'R12 series' is equipped with a safety rod and overpressure protection mechanism to enhance safety. 【Usage Scenarios】 - Office furniture (desks, monitor arms) - Medical equipment - Other equipment in the office that requires a range of motion 【Benefits of Implementation】 - Smooth range of motion - Improved safety - Extended product lifespan

• Other machine elements

In the playground equipment industry, controlling movable parts and shock absorption are crucial for ensuring children's safety. In particular, it is essential to reduce the risks of sudden movements and pinching during the opening and closing of equipment and the operation of movable parts. Our gas spring mini 'R12 series' is designed to enhance the safety of playground equipment, equipped with a safety rod and an overpressure protection mechanism. 【Usage Scenarios】 - Opening and closing mechanisms of playground equipment - Shock absorption for movable parts - Playground design that prioritizes safety 【Benefits of Implementation】 - Suppresses sudden movements and reduces the risk of pinching - Improves product durability - Supports safe use for children

• Other machine elements

In the furniture industry, there is a demand for improved safety and operability. This is particularly important for furniture with lifting functions, where smooth operation and safe use are crucial. Inappropriate gas springs can lead to malfunction or accidents. Our gas spring mini 'R12 series' is equipped with a safety rod and over-pressure protection mechanism to ensure safety. 【Usage Scenarios】 - Height-adjustable tables - Lift-up beds - Movable storage 【Benefits of Implementation】 - Smooth lifting operation - Enhanced safety - Increased product added value

• Other machine elements

In the control of appliance lids, ensuring smooth opening and closing along with safety significantly affects product quality and user experience. Particularly for lids that are frequently opened and closed or those that are heavy, it is crucial to reduce the impact during opening and closing and the risk of accidental drops. The gas spring mini 'R12 series' addresses these challenges by incorporating a safety rod and overpressure protection mechanism, enhancing safety and achieving smooth lid operation. 【Usage Scenarios】 - Refrigerator lids - Washing machine lids - Microwave lids - Other lid-equipped appliances 【Benefits of Implementation】 - Smooth lid operation improves usability. - Enhanced safety reduces the risk of user injury and product damage. - Improved product quality perception increases customer satisfaction.

• Other machine elements

In the aerospace industry, safety and reliability are of utmost importance, and there is a demand for miniaturization and weight reduction of components. Particularly in aircraft landing gear and spacecraft shock absorption systems, high durability and precise operation under harsh conditions are essential. Inadequate shock absorption can lead to equipment damage and pose risks to crew safety. Our R12 series is compact and lightweight, yet equipped with unique safety mechanisms and high durability, contributing to shock absorption for aerospace applications. 【Application Scenarios】 - Aircraft landing gear - Spacecraft shock absorption systems - Cushioning materials for satellite-mounted equipment - Vibration mitigation for drones and other devices 【Benefits of Implementation】 - Improved shock absorption performance - Protection of equipment - Enhanced safety - Contribution to miniaturization and weight reduction

• Other machine elements

In the automotive industry, safety and operability in the opening and closing of components such as trunks and hoods are required. In particular, the durability of parts and safety in the event of an accident are crucial. Malfunctions of gas springs can lead to accidents during opening and closing or damage to components. Our R12 series is equipped with a safety rod and overpressure protection mechanism, enhancing safety. It achieves smooth opening and closing, improving customer safety and convenience. 【Usage Scenarios】 - Car trunks - Hoods - Hatchbacks 【Benefits of Implementation】 - Improved safety during opening and closing - Enhanced operability - Increased durability of parts

• Other machine elements

In the medical device industry, precise position adjustment is required. Especially for devices related to patient safety, accurate positioning and stable operation are essential. Improper position adjustment can reduce diagnostic accuracy or compromise treatment effectiveness. Our gas spring mini 'R12 series' achieves safe and precise operation in the positioning of medical devices. 【Usage Scenarios】 - Position adjustment of X-ray imaging equipment - Position adjustment of surgical microscopes - Height adjustment of patient beds 【Benefits of Implementation】 - Smooth and accurate position adjustment - Improved patient safety - Increased work efficiency for medical professionals

• Other machine elements

In the field of agricultural machinery, there is a constant demand for improved work efficiency and safety. In particular, adjustments to the movable parts of machines, shock absorption, and optimization of weight balance are essential for reducing the burden on workers and enhancing the durability of the machinery. Improper adjustments can lead to machine failures and decreased work efficiency. The CX series addresses these challenges with a maximum stroke length of 80mm and a high initial load ranging from 5,100N to 19,200N. 【Usage Scenarios】 - Adjustment of tractor seats - Height adjustment of combine harvesting parts - Angle adjustment of rotary tillers 【Benefits of Implementation】 - Realization of smooth adjustment operations - Reduction of worker burden - Improvement of machine durability

• Other molds

In the robotics industry, precise movement and high durability are essential. In particular, components that are compact yet capable of delivering significant power are indispensable for the drive of arms and joints. Inappropriate drive components can lead to malfunction or failure of the robot. The CX series achieves high load capacity while being compact, providing strong support for the robot's drive. 【Application Scenarios】 - Driving robotic arms - Joints of various robots - Industrial robots 【Benefits of Implementation】 - Stable operation due to high load capacity - Space-saving design due to compactness - Enhanced safety through the KALLER safety mechanism

• Other molds

In the aerospace industry, reducing the weight of aircraft is essential for improving fuel efficiency and performance. In particular, aircraft components require lightweight materials that also offer high durability and reliability. Traditional metal springs can add significant weight, potentially hindering weight reduction efforts. Our CX series gas springs achieve high load capacity while remaining compact, contributing to the lightweighting of aircraft. 【Application Scenarios】 - Aircraft doors and hatches - Seat reclining mechanisms - Cargo compartment mechanisms 【Benefits of Implementation】 - Improved fuel efficiency through weight reduction - Reduction in the number of components - Ensured high safety and reliability

• Other molds

In the office furniture industry, smooth lifting functions, such as height adjustments for desks and chairs, are required. In particular, durability and safety are important for frequent height adjustments and for supporting heavy tabletops and components. Inadequate lifting mechanisms can lead to malfunctions or accidents. The CX series is compact yet capable of handling high loads and is equipped with safety mechanisms, making it ideal for lifting mechanisms in office furniture. 【Usage Scenarios】 - Height-adjustable desks - Height-adjustable tables - Office chairs 【Benefits of Implementation】 - Smooth lifting operation - High safety - Space-saving design due to compactness - High durability

• Other molds

In the medical device industry, precise control of the range of motion is required to ensure both patient safety and convenience. This is especially crucial for equipment such as operating tables and rehabilitation devices, where fine adjustments to the patient's position are necessary; smooth and accurate operation is essential. Inadequate control of the range of motion can lead to increased burden on patients and decreased work efficiency for healthcare professionals. The CX series gas spring, with a maximum stroke length of 80mm and a high initial load ranging from 5,100N to 19,200N, allows for precise control of the range of motion in medical devices, providing an optimal environment for both patients and healthcare professionals. 【Application Scenarios】 - Operating tables - Rehabilitation equipment - Examination devices 【Benefits of Implementation】 - Precise control of the range of motion - Improved patient safety - Enhanced work efficiency for healthcare professionals

• Other molds

In the recycling industry, sorting operations require efficiency and safety. Smooth operation and durability are essential for the opening, closing, and adjustment of sorting machines. Failures in gas springs can lead to work interruptions and increased costs. Our counterbalance GS 'TEBT/TEBEB 750-5000' supports stable operation of sorting machines with its long-life design. 【Application Scenes】 - Opening and closing mechanisms of sorting machines - Adjustment mechanisms - Maintenance of recycling equipment 【Benefits of Implementation】 - Increased efficiency in sorting operations - Reduced maintenance costs - Improved safety

• Other machine elements

In the logistics industry, loading and unloading operations require safe and efficient practices. Particularly in handling heavy items, reducing the burden on workers and shortening work time are crucial. Improper balance adjustments can lead to decreased work efficiency and increased risk of accidents. The counterbalance GS 'TEBT/TEBEB 750-5000' facilitates the smooth lifting and opening/closing of heavy items in loading operations, thereby improving work efficiency. 【Usage Scenarios】 - Truck beds - Warehouse doors - Forklift parts 【Benefits of Implementation】 - Reduced burden on workers - Shortened work time - Improved safety

• Other machine elements

In the industrial machinery sector, precise positioning affects product quality and production efficiency. Especially in situations involving repetitive actions or high loads, a durable and highly accurate positioning mechanism is essential. Improper positioning can lead to product defects or machine failures. The CX series achieves precise positioning in industrial machinery with a maximum stroke length of 80mm and a high initial load ranging from 5,100N to 19,200N. 【Application Scenarios】 - Positioning of machine tools - Stoppers for conveyor systems - Opening and closing mechanisms for automation equipment 【Benefits of Implementation】 - Improved product quality through high-precision positioning - Reduced maintenance frequency due to high durability - Space-saving design due to compactness - Enhanced safety through the KALLER safety mechanism

• Other molds

In the waste transportation industry, safe and efficient operations are required. Particularly in repetitive tasks such as loading and unloading heavy items and opening and closing containers, reducing the burden on workers and shortening work time are crucial. Improper operations can lead to accidents and decreased work efficiency. Our counterbalance GS 'TEBT/TEBEB 750-5000' addresses these challenges. 【Usage Scenarios】 - Opening and closing the cargo bed of garbage collection trucks - Opening and closing the lids of industrial waste containers - Maintenance of recycling equipment 【Benefits of Implementation】 - Reduced burden on workers - Shortened work time - Improved safety - Enhanced maintainability

• Other machine elements

In the manufacturing industry's transportation process, smooth movement and positioning of products are required. Especially in handling heavy items, safe and efficient transportation is crucial. Malfunctions of gas springs can lead to delays or accidents in transportation. The counterbalance gas spring 'TEBT/TEBEB 750-5000' supports stable operation in the transportation process with its long-life design. 【Usage Scenarios】 - Lifting and lowering products - Opening and closing mechanisms - Positioning 【Benefits of Implementation】 - Increased efficiency in transportation tasks - Improved safety - Reduced maintenance frequency

• Other machine elements

In the port industry, safety in container opening and closing operations is crucial. Container doors are heavy and susceptible to strong winds, so it is necessary to reduce the risk of accidents during opening and closing. Additionally, there is a demand for improved work efficiency. The counterbalance GS 'TEBT/TEBEB 750-5000' facilitates smooth opening and closing of container doors, reducing the burden on workers. With a long-lasting design, it eliminates the hassle of frequent maintenance. 【Usage Scenarios】 - Container doors - Warehouse shutters - Other heavy object opening and closing mechanisms 【Benefits of Implementation】 - Improved safety in opening and closing operations - Enhanced work efficiency - Reduced maintenance costs

• Other machine elements

In the precision machining of the medical device industry, there is a demand for the efficient manufacturing of high-quality products. Particularly in the machining of medical device components, which are becoming smaller and more precise, high accuracy and stable processing are essential. Machining defects can compromise the safety and reliability of products. Flexcam can be used for piercing, cutting, forming, flanging, etc., and allows multiple processes to be performed within the same mold, potentially leading to a reduction in process time. It also contributes to the reduction of sliding troubles and mold costs. 【Application Scenarios】 - Precision machining of medical device components - Consolidation of multiple processes within a mold - Improvement of machining accuracy 【Effects of Implementation】 - Reduction of process time - Reduction of mold costs - Improvement of machining accuracy - Enhancement of product quality

• Other molds

In the building materials industry, there is a growing demand for products with high design quality and complex-shaped components. To meet these needs, high precision in metal processing and a variety of processing methods are required. In particular, in press processing, the design of the mold significantly impacts the quality and cost of the product. Flexcam accommodates various metal processing methods such as piercing, cutting, forming, and flanging, and enhances the design freedom of molds, enabling the production of complex-shaped building material components. 【Usage Scenarios】 - Manufacturing of metal exterior wall materials and roofing materials - Processing of decorative metal components - Manufacturing of building material components that balance strength and design quality 【Benefits of Implementation】 - Increased design freedom of molds - Improved productivity through shortened processes - Reduction in mold costs

• Other molds

In the home appliance industry, high productivity and quality maintenance are required in mass production of products. Particularly in the processing of metal parts, streamlining processes and reducing mold costs are crucial factors that influence competitiveness. Traditional processing methods tend to involve many steps and high mold costs. FlexCam enables various metal processing operations such as piercing, cutting, forming, and flanging within the same mold, contributing to process shortening and mold cost reduction. 【Usage Scenarios】 - Processing of metal parts for home appliances - Streamlining of press processing operations - Reduction of mold costs 【Effects of Implementation】 - Increased productivity due to process shortening - Reduction of mold expenses - Decrease in sliding troubles

• Other molds

In the automotive industry, the quality of parts and production efficiency are crucial. High-precision metal processing affects product performance and contributes to the reduction of defective products. In particular, the improvement of processing precision is required in the manufacturing of parts using press molds. Flexcam contributes to the enhancement of precision in various metal processing processes such as piercing, cutting, forming, and flanging. 【Usage Scenarios】 - Manufacturing of high-precision metal parts - Extension of mold life - Increased productivity through process shortening 【Effects of Implementation】 - Improvement of processing precision - Reduction of mold costs - Increased productivity through process shortening

• Other molds

For mold manufacturers, streamlining processes in press working is essential for cost reduction and shortening delivery times. In particular, there is a growing demand to efficiently perform various metal processing operations such as piercing, cutting, forming, and flanging within a single mold. Traditional molds require multiple processes to be carried out with separate molds, leading to increased complexity and longer lead times. FlexCam was developed to address these challenges. 【Usage Scenarios】 - Consolidation of piercing, cutting, forming, and flanging processes - Retrofitting to existing molds - Realization of multiple processes within the same mold 【Benefits of Implementation】 - Increased productivity through process shortening - Reduction in mold costs - Decrease in sliding troubles

• Other molds

The "KALLER Hose-less Base Plate" is a system that offers excellent cost performance and is easy to maintain. By directly connecting the control panel to the base plate or connecting it with KALLER's standard link system, it is possible to easily perform gas filling and monitoring from the outside of the mold. Additionally, compared to conventional plate piping, it allows for the gas spring to be positioned closer. 【Features】 ■ No need for troublesome piping work on-site due to being hose-less ■ Easier assembly to the mold as there is no need to check for hose interference ■ No need for replacement work due to hose damage, contributing to simplified maintenance tasks *For more details, please download the PDF or feel free to contact us.

• Piping and Piping Parts

Due to the high demand for precision stamping in the manufacturing of parts for white goods, the stamping process has become increasingly complex. We provided support for the production of metal mesh parts to be attached to microwave doors at the request of a well-known Chinese home appliance manufacturer. Among all the door components, this metal mesh is particularly important for the safety of microwave users. 【Mold Production Project Overview】 ■ Client: A well-known Chinese home appliance manufacturer ■ Request: Support for the production of metal mesh parts ■ Result: Achieved great success with KF2 gas springs ■ Duration: Approximately 5 months from product introduction to mold completion ■ Production Record: Over 1.7 million units *For more details, please refer to the PDF document or feel free to contact us.

• Press Dies

The mold manufacturer was able to secure a large order for die cushion pin specification molds with the support of the KALLER Korea team. Initially, this order for their own use was hesitated due to the lack of press functionality necessary for properly operating and trialing the cushion molds at this mold manufacturer. This functionality generates mold cushion pressure as pad pressure and clamping force within the mold through an air or hydraulic-driven cushion integrated inside or underneath the press, rather than using conventional springs. Fortunately, thanks to KALLER Korea's design, manufacturing, and installation of the ram cushion plate, the mold manufacturer successfully avoided the costly investment of purchasing an entirely new press. [Challenge] Despite the need for a cushion press in the specifications for sheet metal mold orders, only standard hydraulic or mechanical presses are available. *For more details, please refer to the PDF document or feel free to contact us.*

• Mold Design

A customer located in southern Sweden, a mass production manufacturer of metal paint cans and lids, relied on the maximum performance of the springs they used for production. The production volume, the quantity of both components, and the parts manufacturing and can manufacturing per minute were impressive, and since the demand for these products significantly exceeded that of automobiles and large home appliances, an approach to different mold designs and press specifications was necessary. Generally, companies that manufacture such products produce millions of parts weekly. Typically, the manufacturing process is highly automated and optimized for mass production. When the speed and accuracy of the molds are crucial, different designs, press specifications, and the use of gas springs are required compared to conventional molds. Usually, KALLER receives inquiries at this point and assists with cost-effective production. [Case Study] ■Challenge - When the speed and accuracy of the molds are important, different designs, press specifications, and the use of gas springs are necessary compared to conventional molds. *For more details, please refer to the PDF document or feel free to contact us.

• Press Dies

With the evolution of the metal stamping industry, molds that align with this evolution will become necessary. When processing sheet metal through pressing, lateral movement occurs within the press mold. As a result, guide components will also be required within the mold as a countermeasure to prevent gas spring damage. To address this, we have begun the development of the "Flex Guide Solution." The Flex Guide is a unique guiding technology developed a few years ago with the aim of reducing gas spring damage and extending its lifespan. The Flex Guide can be considered an efficient solution that streamlines production. [Case Study] ■ Issues - Molds that align with the evolution are necessary - Guide components are also needed within the mold as a countermeasure to prevent gas spring damage *For more details, please refer to the PDF document or feel free to contact us.

• Mold Design

For automobile manufacturers, the speed, safety, and reliability of production equipment can often be decisive factors. Being able to produce automotive parts quickly while protecting manufacturing equipment from unnecessary wear and damage without compromising safety has become essential for efficiency. Stopping production due to damage to manufacturing equipment incurs repair costs. This issue can be resolved by adding or installing a "speed control gas spring" inside the mold. By eliminating unnecessary bounce in the press mold, it leads to an increase in the number of strokes per minute, resulting in improved productivity, providing an optimal balance. 【Benefits】 ■ Minimizes or eliminates bounce of the blank holder ■ Can minimize damage to the press mold ■ Allows for increased productivity through improved efficiency of part transfer ■ Can increase the number of strokes per minute in most applications ■ Easily retrofittable to existing molds *For more details, please refer to the PDF document or feel free to contact us.

• Other Auto Parts

The introduction of press molds requires smart design and appropriate timing. Molds are designed with specific processing responsibilities and functions, executing high-precision operations in a certain order. All processes must be carefully timed to prevent jams that require expensive repairs and to ensure smooth production at all times. Our FlexCam simplifies shear mold tools by increasing the number of internal processes within the mold on the production line. By using precise guide elements, it can perform high-precision controlled piercing and pressing operations without lateral displacement. 【Features】 ■ Simplifies process design, mold design, and mold manufacturing ■ Can be installed at any angle within a 360° installation area ■ Can punch in an upward direction even at negative angles ■ Allows the addition of operations and flexible solutions to new molds ■ Efficiently utilizes space *For more details, please refer to the external link page or feel free to contact us.

• Other molds

Our "FlexCam" simplifies the shear die tool by increasing the number of internal machining processes in the production line. By using precise guide elements, it enables high-precision, controlled piercing and pressing operations without lateral displacement. There are benefits such as simplifying process design, die design, and die manufacturing. 【Features】 ■ Simplifies process design, die design, and die manufacturing ■ Can be installed at any angle within a 360° installation area ■ Can punch in the upward direction even at negative angles ■ Allows for the addition of operations and flexible solutions to new dies ■ Efficiently utilizes space *For more details, please refer to the external link page or feel free to contact us.

• Other molds

Our SPC speed control gas spring reduces the return speed of the blank holder just before it reaches the top dead center. This operation is achieved by damping the piston rod speed of the KALLER SPC to 0.4 m/s in the last 30mm of the return direction, resulting in a smooth stop for the blank holder, which minimizes damage to the press mold. The KALLER SPC gas spring is designed to decelerate the piston rod speed just before stopping, reducing or completely eliminating the bounce of the blank holder by 90%. 【Features】 ■ Minimizes or eliminates bounce of the blank holder ■ Increases productivity through improved efficiency in part transport ■ Can increase the number of strokes per minute in most applications ■ Easily retrofittable to existing molds ■ Can be connected as a hose system ■ Stroke length of 80 to 300mm *For more details, please refer to the external link page or feel free to contact us.

• Other machine elements

The effectiveness in the metal forming industry is an essential element and is important from the perspective of cost and productivity. This places significant demands on mold design. To achieve effectiveness in mold design, we have explored ways to integrate operations and optimize production lines. By using our innovative product, FlexCam, we assist customers in integrating two processes into one. By applying FlexCam, flanging can be performed during piercing/trimming. Simplifying mold design has made it possible to combine functions even with existing molds. 【Features】 ■ Simplifies process design, mold design, and mold manufacturing ■ Can be installed at any angle within a 360° installation area ■ Can punch in the upward direction even at negative angles ■ Allows for the addition of operations and flexible solutions to new molds ■ Efficiently utilizes space *For more details, please refer to the external link page or feel free to contact us.

• Other molds

This document introduces the basic theory of gas springs. It includes methods for calculating initial load, the rate of load increase during isothermal compression, the ideal gas law, and load increase due to polytropic compression. Explanations are provided using formulas and other calculations. [Contents] ■ Method for calculating initial load ■ Adjustment of initial load ■ Rate of load increase during isothermal compression ■ Ideal gas law ■ Load increase due to polytropic compression ■ Initial load at operating temperature *For more details, please refer to the PDF document or feel free to contact us.

• Spring