英田エンジニアリング List of Products and Services

If you need the production of molding machines using roll forming processing, please leave it to us. With the technology and experience we have cultivated over many years, we will design a dedicated machine tailored to your requirements. Our AP-50D cassette-type pre-notch double molding line produces vertical and horizontal columns for control panels, as well as horizontal bars for component installation. In the pre-processing section (pre-notch section), we perform round holes, square holes, and notch processing before molding. The main molding machine is a cassette-type double system, allowing for quick roll changes for product cross-sections through a cassette exchange method. Additionally, due to the double type, preparations for the next product cross-section can be made during production with external setup. 【Features】 ■ Plasma welding is performed during the molding process ■ Production is possible even with galvanized steel sheets ■ High-speed and clean cutting can be achieved with a circular saw cutting machine ■ If an automatic accumulation device is installed, pallet stacking can be done unattended *For more details, please refer to the PDF materials or feel free to contact us.

If you need the production of molding machines using roll forming processing, please leave it to us. With the technology and achievements we have cultivated over many years, we will design dedicated machines tailored to your needs. Our AP-75D cassette-type pre-notch H bumper molding line produces high-tensile steel bumpers for automobiles, combining high quality and versatility. In the pre-treatment section (pre-notch section), hole processing is performed before molding, and the roll exchange of the molding machine is completed in a short time using a cassette exchange method. The installation of an auto cassette changer further improves the efficiency of the changeover. 【Features】 ■ After molding to the specified product cross-sectional shape, rotary spot welding is performed. ■ Following that, R bending is done, and cutting is carried out along the R. ■ The product cutting uses a double cut method, resulting in a clean cut with minimal deformation. *For more details, please refer to the PDF materials or feel free to contact us.

If you need the production of molding machines using roll forming processing, please leave it to us. Our AP-60DB cassette-type PP RST molding line accurately processes holes in coils of high-tensile material (100kg/mm²) for automotive seat rails and molds them using a 30-stage BURS-type molding machine. Simultaneously with double-cutting, we create five round holes and perform straightening on both end faces, producing at a speed of 30 pieces per minute, including deburring (on both end faces) in the final online process, making it a high-value-added molding line. We create approximately 60 holes in a seat rail cross-section of about 350mm in length, molding hard high-tensile material with a dimensional accuracy of ±0.2mm. 【Features】 ■ Hole pitch accuracy is also strict at ±0.2mm and ±0.3mm ■ Since internal stress is released during cutting, causing deformation, a hydraulic correction device is added at the cutting machine section ■ In the final process, the product's end faces are pressed against a cylindrical wire brush for deburring ■ The seat rail product is deburred cleanly on both end faces while changing its posture, ensuring it is safe to touch by hand *For more details, please refer to the PDF materials or feel free to contact us.

If you need the production of forming machines using roll forming processing, please leave it to us. With the technology and experience we have cultivated over many years, we will design dedicated machines tailored to your requirements. Our AP-55D cassette-type PP frame forming line efficiently produces channel steel sections used in residential components and more. Using a 110TONW double crank press, we perform hole processing while feeding coil material with an NC leveler feeder. The main body of the roll forming machine is cassette-type, and a motor is installed on the roll stand. (Parts that require frequent adjustments can be done with a one-touch push button.) 【Features】 ■ The cutting machine (running cutting & jockler processing device) performs double cuts hydraulically while simultaneously carrying out thickness reduction processing at both ends of the cut. ■ (MAX 20 cuts/min) Production specifications and quantities are efficiently produced based on production instructions received from a higher-level computer. *For more details, please refer to the PDF materials or feel free to contact us.

If you need the production of molding machines using roll forming processing, please leave it to us. With the technology and experience we have cultivated over many years, we will design a dedicated machine tailored to your requirements. Our AP-40D cassette-type running pre-notch molding line produces corner posts and other components for residential bath units (5 types). In the pre-processing section (running pre-notch section), hole drilling and notching are performed before molding, and the roll exchange of the molding machine is done through a cassette exchange method. With the automatic cassette changer, a set of cassettes for one product cross-section can be exchanged simultaneously, allowing for quick and unmanned changeovers. 【Features】 - The accumulation device can automatically accumulate on a dedicated pallet using a robot. - An automatic supply stock device for pallets is also fully equipped. - Production is possible for lengths from L: 400mm to L: 2200mm. - Accumulation can be automatically done for lengths from L: 1400mm to L: 2200mm. *For more details, please refer to the PDF document or feel free to contact us.

If you need the production of forming machines using roll forming processing, please leave it to us. We will design a dedicated machine tailored to your requirements. The AP-50D cassette-type double-stud forming line produces steel base materials such as corner studs for residential building materials. In the pre-processing section (running pre-notch section), hole drilling and notch processing are performed before forming, and since the main forming machine is a cassette-type double line, roll exchanges for product cross-sections can be completed in a short time using a cassette exchange method. Due to its double-line design, preparations for the next product cross-section can be made during production with external setup. Additionally, we also have the AP-50D cassette-type running pre-notch accumulation and bundling line, which can produce lengths from L: 300mm to L: 6000mm and can automatically stack and bundle. 【Features】 ■ Forming is done by crimping instead of welding during the process to create a square pipe shape. ■ Product cutting is done using a twin-blade cutting method. ■ The cutting surface has minimal deformation and can be cut cleanly. ■ The accumulation device can automatically bundle a specified number of products according to their shape and can stock several blocks after small and large bundling. *For more details, please refer to the PDF document or feel free to contact us.

This is an introduction to a production line for steel formwork used in concrete foundation work. In the pre-processing section (pre-notch section), drilling, notching, marking, and shearing are performed, and the forming machine is an outboard expansion type that can quickly adjust the width of the roll stand according to the width of the product. This line can produce widths from 200mm to 1200mm and lengths from L: 150mm to L: 2250mm. To prevent misalignment of the cut plates, the forming machine clamps the cut plates at the entrance and engages them with the roll. *For more details, please refer to the PDF materials or feel free to contact us.*

If you need the production of forming machines using roll forming processing, please leave it to us. We will design a dedicated machine tailored to your requirements. Lightweight steel is used for various applications, and our lightweight steel forming machines come in many cross-sectional shapes. The materials to be formed include hot-rolled steel sheets (black skin and hot), pickled steel sheets, cold-rolled steel sheets, electro-galvanized steel sheets, hot-dip galvanized steel sheets, and stainless steel, among many other types. Please feel free to consult us when you need assistance. *For more details, please refer to the PDF materials or feel free to contact us.

If you need the production of molding machines using roll forming processing, please leave it to us. We will design a dedicated machine tailored to your requirements. Steel materials are increasingly being used for environmental and cost reasons, and they are also utilized as frames for control panels and packaging materials. In our company, the machine configuration includes not only drilling and notching but also the ability to cut the edges at an angle. By cutting the corners at an angle, assembly and welding become easier, and grating can be used as a cover for ditches, commonly known as gutter covers. 【Features】 ■ Capable of forming not only flat bars but also grooved sections ■ Ability to cut edges at an angle *For more details, please refer to the PDF materials or feel free to contact us.

If you need the production of forming machines using roll forming processing, please leave it to us. We have a wealth of experience with automotive components, including bumper beams, seat rails, sash molds, wiper cores, and various seal material cores. We have adopted a line that covers everything from hole drilling of coil materials to roll forming, bending processes, and cutting. Additionally, we have a proven track record with ultra-high-strength steel sheets, known as "high-tensile materials," contributing to improved production efficiency. *For more details, please refer to the PDF document or feel free to contact us.

If you need the production of forming machines using roll forming processing, please leave it to us. We will design a dedicated machine tailored to your requirements. Roll forming machines are adopted in many fields related to building materials. Our forming machines for building materials can produce according to the product's application. For products with short or long lengths, holes, or notches, as well as residential components, we can establish a production schedule without waste by incorporating a custom production system for each residence. *For more details, please refer to the PDF materials or feel free to contact us.

If you need the production of molding machines using roll forming processing, please leave it to us. We will design a dedicated machine tailored to your requirements. Our molding machines for furniture allow for processing speeds that are overwhelmingly faster than press-formed products, enabling production at a lower cost. Additionally, they maintain stable quality and can accommodate long products. We have considered safety, making them safer to use than press machines. 【Features】 ■ Molding of painted steel plates as they are ■ Capable of molding steel plates that have been drilled or notched ■ Can mold while keeping protective seals on to prevent scratches *For more details, please refer to the PDF document or feel free to contact us.

If you need the production of forming machines using roll forming processing, please leave it to us. We will design dedicated machines tailored to your requirements with the technology and experience we have cultivated over many years. Conventional cold roll forming machines required the procurement and storage of multiple types of forming rolls, known as molds, depending on the product. The "No-Reassembly Cold Roll Forming Machine" has overcome traditional challenges by developing rolls that can be used for multiple products and a numerical control system for roll positioning using a screw mechanism and servo motors. As a result, the setup time for roll changes has been reduced to almost zero, improving the overall production efficiency of the cold roll forming machine line by approximately two times. 【Features】 ■ Dedicated forming rolls that can be used for multiple products ■ Roll stand system that does not require skilled technicians ■ Database of optimal forming roll positions *For more details, please refer to the PDF document or feel free to contact us.

The "BURS21" is a cold roll forming machine (forming roll forming machine) that memorizes and digitizes forming conditions, incorporates touch panel adjustments, and provides online shape monitoring and automatic correction through an image inspection system. Additionally, it enables rapid response to any potential troubles through interactive remote maintenance that can be installed on existing equipment. Our design philosophy contributes to improving the production environment, ensuring safety in operations, and enhancing the labor environment and aesthetics of factories. 【Features】 ■ Reduces operator workload through touch panel operation ■ Capable of memorizing forming conditions ■ Minimizes downtime due to troubles ■ Realizes an online inspection system *For more details, please refer to the PDF materials or feel free to contact us.

The "FTL Precision Tube Mill Line" is a machine that contributes not only to Japan but also to the future of the world. It is a cold pipe roll forming machine that achieves low cost while maintaining the same precision as conventional machines. In traditional welding pipe forming machines, the outer diameter accuracy was ±0.05mm and roundness was 0.05mm, but this product achieves an outer diameter accuracy of 0.015mm and roundness of 0.02mm, making it possible to achieve approximately three times the precision. Not limited to low-voltage devices, it can provide significant energy-saving effects and CO2 reduction effects across various industries, including automotive manufacturing lines and various industrial equipment. 【Features】 ■ Achieves outer diameter accuracy of 0.015mm and roundness of 0.02mm ■ Can achieve approximately three times the precision ■ Transformed into a revolutionary forming machine that allows inexperienced individuals and women to perform advanced processing tasks ■ Capable of manufacturing high-precision pipes at low cost ■ Can achieve significant energy-saving effects and CO2 reduction effects across various industries *For more details, please refer to the PDF document or feel free to contact us.

The "AT-75U Stainless Steel Pipe Manufacturing Line" is a forming roll shaping line that produces stainless steel round pipes and square pipes. The producible sizes range from φ25×t0.8 to φ114.3×t4.0. It can handle thicker plate materials as well. Plasma + high pulse TIG welding is performed, followed by bead polishing on the outer surface using a bead polishing device. Product cutting is done with a new low-speed circular saw cutting machine, which results in minimal burrs and clean cutting surfaces, and it is equipped with a stacking platform that allows for automatic accumulation. [Features] ■ Producible sizes range from φ25×t0.8 to φ114.3×t4.0 ■ Product cutting is done with a new low-speed circular saw cutting machine ■ Minimal burrs and clean cutting surfaces ■ Equipped with a stacking platform for automatic accumulation *For more details, please refer to the PDF document or feel free to contact us.

The "AI-40U Cassette-Type High-Precision Pipe Manufacturing Line" is a forming roll shaping line designed to produce small-diameter round pipes with high precision. The roll exchange of the forming machine adopts a cassette exchange method, allowing for quick changeovers. High-frequency welding is performed during the shaping process, followed by cutting the external bead. In addition, we also handle the "AI-65U Cassette-Type High-Speed Pipe Manufacturing Line," which produces round and square pipes at high speed. 【Features】 ■ The roll exchange of the forming machine adopts a cassette exchange method ■ Quick changeovers are possible ■ An internal bead cutter can also be installed ■ Product cutting is done with a new type of circular saw cutting machine ■ The cutting surface is clean *For more details, please refer to the PDF materials or feel free to contact us.

If you need the production of forming machines using roll forming processing, please leave it to us. With the technology and experience we have cultivated over many years, we will design specialized machines tailored to your needs. We would like to introduce our "special pipe manufacturing machines." We also have pipe manufacturing machines for titanium pipes, copper pipes, and a lineup that includes clad pipes (wrapping stainless steel plates around the circumference of iron pipes), corrugated pipes with special processing, and fold pipes that do not require welding. We will design and manufacture according to your applications. 【Features】 ■ We also offer pipe manufacturing machines for titanium pipes and copper pipes. ■ Designed and manufactured to meet the customer's applications. *For more details, please refer to the PDF materials or feel free to contact us.

The "2-Head Round Pipe Chamfering Device" is installed in the refining line. It receives two pipes simultaneously from the front pipe stock section of the previous chamfering machine using a shuttle beam method, and while feeding them at a pitch, it performs alignment, length measurement, and chamfering on three sides at both ends simultaneously, and then transfers them to the next process after air blowing. Our company responds to customer requests by being involved from the planning stage through design, manufacturing, trial, and after-sales service. 【Features】 ■ Installed in the refining line ■ Receives two pipes simultaneously using a shuttle beam method ■ Performs alignment, length measurement, and three-sided chamfering at both ends simultaneously while feeding at a pitch ■ Device that transfers to the next process after air blowing *For more details, please refer to the PDF document or feel free to contact us.

The "Plug Pulling Device" is a series of equipment that allows a rod with a plug at its tip to be manually set on a clamp base and operated by a push-button to pull the plug. Our company responds to customer requests by being involved from the planning stage through design, manufacturing, trials, and after-sales service. *For more details, please refer to the PDF materials or feel free to contact us.

The "Baseboard and Floor Rail Flat Plate Production Line" is a device that continuously processes coil material loaded onto an uncoiler, performing notching and drilling as specified by your company, and sends the products to the bending machine. Our company responds to customer requests by being involved from the planning stage through design, manufacturing, trial, and after-sales service. *For more details, please refer to the PDF document or feel free to contact us.

This is a recommended forming machine for metal construction material manufacturers who want more precision than a simple forming machine but find that forming machines are too expensive. Our company responds to customer needs by being involved from the planning stage through design, manufacturing, trials, and after-sales service. In roll design, we can propose product shapes from cross-sections even without drawings, so please feel free to consult with us. *Note that forming rolls and options are available at an additional cost. 【Features】 - It can be purchased at a lower price compared to forming machines. - It offers the same ease of use as forming machines. - Roll replacement is easy and does not require skilled labor. Maintenance can be done in-house. - Improved restoration features, such as scales, allow for adjustments at your own timing, maintaining high operational rates. - A cover that encloses the line keeps the factory clean. *For more details, please refer to the PDF document or feel free to contact us.