特殊電極 Product Lineup

"CEL TOP" is a wear-resistant steel plate that allows for the selection of the thickness of the hardened layer and can be manufactured to fit specific equipment. Until now, thin wear-resistant clad steel plates were only available as "EP-TOP," but this product can also be used as a high-grade version of "EP-TOP," making it suitable for areas where lightweight and long lifespan are required. [Features] ■ Selectable thickness of the hardened layer ■ Improved wear resistance ■ Cost reduction achieved *For more details, please refer to the PDF materials or feel free to contact us.

"TOP PLATE" is a special overlay clad steel plate primarily made from soft steel material, produced by welding a super wear-resistant alloy on top of it. Due to the special automatic welding method used for the overlay, it possesses extremely high hardness while having almost no cracks and minimal distortion, allowing for the production of high-quality plates. It features excellent wear resistance, particularly suitable for components subjected to severe grinding wear and erosion wear due to the precipitation of various carbides. 【Features】 ■ Main base material is soft steel ■ Overlay welded using a special automatic welding method ■ Extremely high hardness ■ Excellent wear resistance ■ High-quality plates can be produced with almost no cracks and minimal distortion *For more details, please refer to the PDF document or feel free to contact us.

"EP-TOP" is a thin plate wear-resistant clad steel plate that pursues the thinning of the plate. By minimizing melting, it achieves a hardened layer of up to 1.5mm while maintaining almost the specified base material thickness. Furthermore, by using this product, you can reduce the weight increase due to wear resistance measures, leading to lighter equipment and improved installation efficiency. 【Features】 ■ Pursues the thinning of the plate ■ Enables equipment weight reduction ■ Improves installation efficiency ■ Enhances workability for processes such as bending, allowing for shapes that were previously impossible to manufacture *For more details, please refer to the PDF document or feel free to contact us.

Our company is engaged in the construction of special welding works, as well as the manufacturing and sales of special welding materials and top plates. Tokuden's special welding is not just about joining metals together; it is a technology that fuses special metals using advanced welding techniques to add value such as wear resistance, heat resistance, and corrosion resistance. As "Tokuden of Technology," we will continue to maximize the properties of metals and respond to various needs. 【Business Activities】 ■ Construction of special welding works, manufacturing and sales of special welding materials and top plates ■ Manufacturing and sales of various welding equipment and industrial machinery *For more details, please refer to the PDF materials or feel free to contact us.

The "TOP PLATE Gr.W" is an ultra-wear-resistant plate made of tungsten carbide. By combining a large amount of tungsten carbide and chromium carbide, it offers 4 to 8 times the wear resistance compared to conventional chromium cast iron liners. It has achieved a significant reduction in crack occurrence, which was impossible with conventional technology. Additionally, the incorporation rate is kept to about 5%, minimizing the influence of the base material, and the carbides in the overlay metal are uniformly distributed from the lower layer to the upper layer. 【Features】 ■ Excellent wear resistance ■ Significant reduction of cracks ■ Stabilization of the clad layer *For more details, please refer to the PDF document or feel free to contact us.

"TOP PLATE" is a clad steel plate that has been welded with a super wear-resistant alloy on a mild steel plate. It features high hardness and wear resistance, with minimal cracking and distortion, making it a smooth plate that allows for easy wear protection when used in equipment components. We offer a lineup of six types with different compositions and hardness to accommodate a wide range of applications. In addition to standard sizes, custom sizes are also available. 【Features】 ■ Clad steel plate that leverages the advantages of mild steel and super wear-resistant alloy ■ Very low cracking despite high hardness ■ Wear resistance ratio in rubber wheel wear tests is 10 to 36 times that of typical steel materials ■ Compatible with various processing methods such as welding, bending, cutting, and drilling ■ Extensive track record in applications such as extruders, gas circulation equipment, and dust collection ducts * We are currently offering materials summarizing the product features and usage examples! You can view them via "PDF Download." Please feel free to contact us with any inquiries.

We would like to introduce our product 'CEL TOP'. You can select the thickness of the hardened layer, and it can be manufactured to fit your equipment. It can also be used as a thin wear-resistant clad steel plate with excellent wear resistance, making it suitable for areas where lightweight and long lifespan are required. Furthermore, it can achieve lower costs. Please feel free to consult us when you need it. 【Features】 ■ Selectable thickness of the hardened layer ■ Increased wear resistance ■ Cost reduction *For more details, please refer to the PDF document or feel free to contact us.

The "EP-TOP" is a top plate that achieves a hardened layer of 2.0mm thickness while maintaining almost the specified base material thickness by minimizing blending as much as possible. It suppresses weight increase due to wear resistance measures. Additionally, it improves workability for processes such as bending, allowing for the production of shapes that were previously impossible. Please feel free to consult us when you need assistance. 【Features】 ■ Pursuit of thinner plates ■ Lightweight equipment and improved installation efficiency ■ Enhanced workability *For more details, please refer to the PDF document or feel free to contact us.

The "TOP PLATE" is a wear-resistant clad steel plate manufactured by overlay welding a wear-resistant alloy onto a base material of soft steel plate. Due to the special automatic welding method used for the overlay, it possesses very high hardness and excellent wear resistance, yet has almost no cracks and minimal distortion. It is particularly suitable for components that undergo severe grinding wear and erosion wear due to the precipitation of various carbides. 【Features】 ■ Almost no cracks and minimal distortion ■ Particularly suitable for components that undergo severe grinding wear and erosion wear ■ Available in four grades, all primarily composed of high chromium cast iron ■ High-grade plates have special elements added in addition to chromium carbides *For more details, please refer to the PDF document or feel free to contact us.

In the steelmaking industry, the wear of equipment in harsh abrasion environments has become a significant challenge. In particular, equipment parts exposed to ore-induced abrasion and high temperatures during sintering and coke production require early deterioration and replacement, leading to decreased production efficiency and increased costs. Selecting materials that balance wear resistance and heat resistance has become crucial. Our wear-resistant clad steel plate, 'TOP PLATE,' is highly hard yet has minimal cracking and warping, allowing for direct canning processing. It maintains performance over long periods even in harsh environments, contributing to the longevity of equipment. 【Application Scenarios】 - Blast furnace-related equipment - Sintering equipment - Coke equipment - Other equipment where abrasion in high-temperature environments is a concern 【Benefits of Implementation】 - Improved equipment operating rates - Reduced maintenance costs - Increased productivity

In the mining industry, equipment degradation due to wear and tear during processes such as mining, transportation, and beneficiation has become a significant challenge. In particular, equipment in chutes, hoppers, and crushing processes requires early replacement or repair due to continuous friction with ore and sediment, leading to losses from operational downtime and increased maintenance costs. Our wear-resistant clad steel plate, "TOP PLATE," combines high hardness and wear resistance. It can be directly processed into cans, contributing to solving these challenges. "TOP PLATE" is a clad steel plate with a super wear-resistant alloy welded onto a mild steel plate. It has high hardness and wear resistance, with minimal cracking and warping, allowing for easy wear protection when used in equipment parts. We offer a lineup of six types with different compositions and hardness to accommodate a wide range of applications. *We are currently providing materials summarizing the product features and usage examples! You can view them via "PDF Download." Please feel free to contact us for inquiries. [Usage Scenarios] - Chutes - Hoppers - Cyclones [Benefits of Implementation] - Extended equipment lifespan - Reduced maintenance costs - Decreased operational downtime risk - Increased productivity

In the cement industry, the wear of equipment during processes such as the transport and mixing of powders and slurries poses a significant challenge. In particular, components like chutes, hoppers, and mixers require frequent replacement due to wear, leading to losses from operational downtime and increased maintenance costs. Our wear-resistant clad steel plate, "TOP PLATE," achieves both high hardness and wear resistance. It can be directly processed into cans, contributing to the resolution of these challenges. "TOP PLATE" is a clad steel plate with a super wear-resistant alloy welded onto a mild steel plate. It has high hardness and wear resistance, and features a smooth plate with minimal cracking and distortion, making it easy to implement wear measures in equipment components. We offer a lineup of six types with different compositions and hardness levels to accommodate a wide range of applications. *We are currently providing materials summarizing product features and usage examples! You can view them via "PDF Download." Please feel free to contact us for inquiries.* [Usage Scenarios] - Components of equipment that experience severe wear, such as chutes, hoppers, and mixers - Equipment handling powders and slurries [Benefits of Implementation] - Improved equipment operating rates - Reduced maintenance costs - Decreased risk of operational downtime

In the civil engineering industry, wear of heavy machinery and structures is a challenge, necessitating regular maintenance and replacement. Particularly in areas with frequent contact with soil and rocks, performance degradation due to wear can occur early, leading to decreased work efficiency and increased costs. Our wear-resistant clad steel plate, 'TOP PLATE', combines high hardness and wear resistance. It can be directly processed for fabrication, contributing to the resolution of these issues. 'TOP PLATE' is a clad steel plate with a super wear-resistant alloy welded onto a mild steel plate. It has high hardness and wear resistance, with minimal cracking and distortion, allowing for easy wear mitigation when used in equipment components. We offer a lineup of six types with varying compositions and hardness to accommodate a wide range of applications. *We are currently providing materials summarizing the product features and usage examples! You can view them via "PDF Download." Please feel free to contact us for inquiries. [Usage Scenarios] - Chutes - Hoppers - Aggregate plants [Benefits of Implementation] - Extended equipment lifespan - Reduced maintenance costs - Improved work efficiency

In the plant industry, maintaining operational efficiency and reducing maintenance costs are critical challenges. A high frequency of replacement for wear-prone equipment parts leads to losses from operational downtime and increased costs for part replacements, putting pressure on expenses. Our wear-resistant clad steel plate, "TOP PLATE," achieves both high hardness and wear resistance. It can be directly processed for canning, contributing to solving these challenges. "TOP PLATE" is a clad steel plate with a super wear-resistant alloy welded onto a mild steel plate. It features high hardness and wear resistance, with minimal cracking and warping, allowing for easy wear mitigation when used in equipment parts. We offer a lineup of six types with different compositions and hardness levels to accommodate a wide range of applications. *We are currently providing materials summarizing the product features and usage examples! You can view them via "PDF Download." Please feel free to contact us for inquiries. [Usage Scenarios] - Chutes - Hoppers - Fans - Mixers - Mills - Cyclones [Benefits of Implementation] - Extended equipment lifespan - Reduced maintenance costs - Lower risk of operational downtime - Decreased part replacement costs

In the energy industry, equipment downtime leads to significant losses. Particularly, components used in equipment with long operating hours or in harsh environments such as high temperature and high pressure are prone to wear and deterioration. As wear progresses, the risk of decreased efficiency and equipment failure increases, resulting in unexpected downtime and replacement costs. Our wear-resistant clad steel plate, 'TOP PLATE,' combines high hardness and wear resistance. It can be directly processed for canning, contributing to solving these challenges. 'TOP PLATE' is a clad steel plate with a super wear-resistant alloy welded onto mild steel. It features high hardness and wear resistance, with minimal cracking and distortion, allowing for easy wear prevention when used in equipment components. We offer six types with different compositions and hardness to accommodate a wide range of applications. *We are currently providing materials summarizing product features and usage examples! You can view them via "PDF Download." Please feel free to contact us for inquiries.* [Application Scenes] * Chutes * Hoppers * Fans * Mixers * Mills [Benefits of Implementation] * Extended equipment lifespan * Reduced maintenance costs * Improved operating rates

In the recycling industry, the deterioration of equipment due to wear in processes such as crushing, sorting, and transportation is a significant issue. Particularly under harsh operating conditions and with the presence of foreign materials, the frequency of equipment replacement increases, leading to decreased operational efficiency and rising costs. Our wear-resistant clad steel plate, 'TOP PLATE,' balances high hardness and wear resistance. It can be directly processed for can manufacturing, contributing to solving these challenges. 'TOP PLATE' is a clad steel plate with a super wear-resistant alloy welded onto a mild steel plate. It has high hardness and wear resistance, with minimal cracking and distortion, allowing for easy wear mitigation when used in equipment components. We offer a lineup of six types with different compositions and hardness to accommodate a wide range of applications. *We are currently providing materials summarizing the product features and usage examples! You can view them via "PDF Download." Please feel free to contact us for inquiries. [Usage Scenarios] - Crushers - Sorters - Conveyors - Hoppers [Benefits of Implementation] - Improved equipment operating rates - Reduced maintenance costs - Increased productivity

In the port industry, the wear of equipment in loading and transportation operations has become a significant issue. In particular, equipment such as conveyors and chutes is exposed to highly abrasive materials like sand and coal, leading to early degradation and the need for replacement, which results in increased costs. Our wear-resistant clad steel plate, 'TOP PLATE', balances high hardness and wear resistance. It can be directly processed for fabrication, contributing to solving these challenges. 'TOP PLATE' is a clad steel plate with a super wear-resistant alloy welded onto mild steel. It has high hardness and wear resistance, with minimal cracking and distortion, allowing for easy wear protection when used in equipment components. We offer six types with different compositions and hardness to accommodate a wide range of applications. *We are currently providing materials summarizing product features and usage examples! You can view them via "PDF Download." Please feel free to contact us for inquiries. [Usage Scenarios] - Conveyors - Chutes - Hoppers - Other port equipment prone to wear [Benefits of Implementation] - Extended equipment lifespan - Reduced maintenance costs - Improved operational efficiency

In the waste treatment industry, equipment is prone to wear during processes such as crushing, sorting, and transportation, which poses challenges due to the need for frequent maintenance and replacement. In particular, measures for areas that are susceptible to wear, such as chutes and hoppers, are crucial. Our wear-resistant clad steel plate, 'TOP PLATE,' balances high hardness and wear resistance. It can be directly processed into cans, contributing to solving these challenges. 'TOP PLATE' is a clad steel plate with a super wear-resistant alloy welded onto a mild steel plate. It has high hardness and wear resistance, with minimal cracking and warping, allowing for easy wear protection when used in equipment parts. We offer a lineup of six types with different compositions and hardness to accommodate a wide range of applications. *We are currently offering a document summarizing the product features and usage examples! You can view it via "PDF Download." Please feel free to contact us for inquiries.* 【Usage Scenarios】 * Chutes * Hoppers * Crushers * Other wear-prone areas 【Benefits of Implementation】 * Improved equipment operating rates * Reduced maintenance costs * Decreased frequency of replacements