特殊電極 List of Products and Services

The "AD Series" is a welding rod suitable for repairs in die-casting molds and mold components, designed to address various troubles. This product can solve issues related to aluminum melt loss resistance and heat crack resistance that conventional products have faced. Additionally, it is safe as it does not contain "Co: Cobalt" or "Ni: Nickel," which are subject to specific chemical substance hazard prevention regulations. 【Features】 ■ Excellent resistance to melt loss and heat cracks ■ Does not contain components subject to specific chemical substance hazard prevention regulations *For more details, please refer to the catalog or feel free to contact us.

Our company offers various products and repair technologies that contribute to the improvement of die-cast product quality and the reduction of manufacturing costs. Welding materials for molds with high resistance to melting loss and heat cracking, as well as sleeves that enhance the thermal insulation of molten metal, contribute to the longevity of die-cast molds. Copper paste and copper tubes that improve cooling efficiency, along with mold components that achieve high cooling efficiency, contribute to shorter cycle times and improved product quality. We can also handle on-site repairs of platens worn due to melting loss, corrosion, and distortion, as well as mold repairs. ★ We will be exhibiting at the "2024 Japan Die Casting Exhibition" starting on November 14. 【Product and Technology Lineup】 ◎ Welding materials for die-cast molds ◎ Td-Thermo (thermal insulation sleeves for die casting) ◎ Various on-site repairs for die-casting machines ◎ Ladles ◎ Die-cast mold repairs ◎ Regeneration sleeves ◎ High-performance fillers and straight copper tubes ◎ Cooling structure iTherm(R) *For more details, please refer to the catalog available for PDF download. Feel free to contact us with any inquiries.

Our company conducts "ladle manufacturing and ladle coating." By specially shaping the area around the pouring spout, we can ensure smooth flow of molten metal in and out, leading to effects such as stable metal volume and increased ladle lifespan. The "HCF-10 ceramic coating" features a special ceramic layer that prevents direct heat attack from aluminum molten metal. 【Features】 ■ Increased ladle lifespan ■ Reduced maintenance burden ■ Special shaping of the pouring spout area ■ Stable metal volume ■ Special ceramic layer prevents direct heat attack from aluminum molten metal *For more details, please refer to the PDF document or feel free to contact us.

This is an introduction to our product, the "Td-Thermo Sleeve." It is coated with our developed material "TD-1," which has excellent resistance to molten loss and low thermal conductivity, thereby reducing breakage chills and casting defects through improved thermal insulation and heat retention. The developed material "TD-1" is metallurgically bonded to the base material, enabling stable die casting operations. 【Features】 ■ Measures to reduce product defects due to breakage chills ■ Measures to reduce casting defects through improved flowability ■ Reduction of banana bending phenomenon ■ Increased lifespan of sleeves and chips ■ Outer diameter temperature is lower than SKD61, making it difficult for the injected aluminum to cool down *For more details, please refer to the PDF document or feel free to contact us.

The "Special Regeneration Sleeve" is designed to restore the shape of used sleeves by adding material to the inner surface as required. It is particularly effective when the hot water outlet area is eroded in a crater-like manner. It helps to minimize damage to the oil inlet area, enabling a longer lifespan. Additionally, with consideration for the environment, it can reduce CO2 emissions by approximately 70 kg in the case of a 1650-ton sleeve compared to new sleeves. 【Features】 ■ Particularly effective when the hot water outlet area is eroded in a crater-like manner ■ Minimizes damage to the oil inlet area, enabling a longer lifespan ■ Cost reduction ■ Can reduce CO2 emissions by approximately 70 kg *For more details, please refer to the PDF materials or feel free to contact us.

This is an introduction to our "Die Casting Machine Maintenance." In the "On-site Repair Maintenance of the Platen Surface," we use special materials for build-up welding, which helps reduce wear from corrosion and other factors. As a result, we can expect a sustained effect in maintaining the precision of the platen surface. Additionally, we offer on-site repair maintenance for "Tie Bar Nut Seat" and "Platen T-Slot," allowing for quick repairs on-site. 【Features of On-site Repair Maintenance of the Platen Surface】 ■ Achieves high precision finishing of the platen surface in the shortest delivery time through on-site work ■ Reduces wear from corrosion and other factors ■ Expects sustained effects in maintaining the precision of the platen surface *For more details, please refer to the PDF document or feel free to contact us.

This is an introduction to our "Various Cylinder Repairs for Molds." By applying a special buildup to the sliding parts of the piston, we suppress the generation of oxides, reduce internal leaks caused by galling, and aim for a longer lifespan. Our cylinder maintenance services cover a wide range of repairs, including various cylinders for molds, construction machinery, ships, and conveying equipment. Please feel free to contact us when you need our services. 【Features】 ■ Special buildup on the sliding parts of the piston ■ Suppresses the generation of oxides ■ Reduces internal leaks caused by galling, aiming for a longer lifespan *For more details, please refer to the PDF document or feel free to contact us.

This is an introduction to our "Special Plating Treatment." Inside the cooling holes of molds, rust can occur due to water, leading to cracking, clogging of the cooling holes, and instability in cooling. As a result, issues such as short mold lifespan, unstable quality, and unexpected machine stoppages can arise. The special plating we have developed can suppress the occurrence of rust and significantly contribute to solving the problems associated with cooling holes. This special plating can be applied even to fine and long holes within a short delivery time. [Features] ■ Suppresses the occurrence of rust ■ Significantly contributes to solving cooling hole problems ■ Can be applied to fine and long holes within a short delivery time *For more details, please refer to the PDF document or feel free to contact us.