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Manufacturing and processing contract
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テイボー

addressShizuoka/Hamamatsu-shi, Kita-ku/1-7-1 Shintoda
phone053-428-4801
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last updated:Mar 15, 2022
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MIM suitable for processing difficult-to-cut materials such as stainless steel and titanium.

By changing the processing that was traditionally done through cutting to the MIM method, we have reduced costs by 50%, eliminated parting lines, and improved appearance!

The MIM manufacturing method involves molding two parts and joining them, but it allows for molding with a single mold. This eliminates PL step differences at the joints and deformation of hollow sections due to joining pressure, resulting in cost reductions through integration. Depending on the metal material, it can flexibly accommodate difficult-to-machine materials (such as stainless steel and titanium) and complex shapes, enabling metal molding. Since molds are created, mass production is also possible. 【Features】 ■ No PL step differences at the joints ■ No deformation of hollow sections due to joining pressure ■ Cost reductions through integration ■ Metal molding is possible even for complex shapes that are difficult to machine ■ Mass production is possible due to mold creation ■ Flexible response depending on the metal material *For more details, please refer to the PDF document or feel free to contact us.

  • Processing Contract

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MIM molding suitable for fine, complex shapes and mass production.

Design flexibility dramatically improved with a 20% cost reduction! Metal forming is possible even for complex shapes that are difficult to machine.

Our company handles "MIM molding." MIM molding allows for the shaping of two parts and their joining to be done with a single mold, eliminating issues such as PL step differences at the joints and deformation of hollow sections due to joining pressure, resulting in cost reductions through integration. Additionally, it is suitable for fine, complex shapes and mass production, enabling the molding of metals even in complex shapes that are difficult to machine. Since molds are created, mass production is possible, and we can flexibly respond according to the type of metal material. 【Features】 ■ No PL step differences at the joints ■ No deformation of hollow sections due to joining pressure ■ Cost reduction through integration ■ Metal molding possible even for complex shapes that are difficult to machine ■ Mass production possible due to mold creation ■ Flexible response based on the type of metal material *For more details, please refer to the PDF document or feel free to contact us.

  • Processing Contract

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Contract manufacturing of "medical filters, coating cores, and tubes."

With years of "nib" technology, we propose designs that meet your needs for liquid absorption, retention, and evaporation.

【Product Examples】 <Medical> ■ Coating Core: Pinpoint application and adjustment of application amount and width ■ Filter: Adjustment of hardness and airflow ■ Tube: Tubes with capillary action in non-circular cross-sections. Cost reduction through double lumen design, etc. ■ In Vitro Diagnostic Reagents <Others> ■ Tubes for Thermistor Sensors ■ Agricultural Water Supply Core ■ Stylus Pen ■ Air Fresheners We cater to various needs beyond medical applications. Please feel free to contact us for inquiries. 【Teibo's Features】 - Over 5 billion units used annually, "pen tips" from Teibo are utilized in 45 countries worldwide - We respond to the needs of "new fields" with technology cultivated over 60 years of pen tip manufacturing. - From a wide range of options including fiber cores (polyester, acrylic, nylon), plastic, sintered cores, and PBT brushes, we offer customized proposals tailored to your requirements. (Orders accepted from 100,000 units) 【Main Materials】 - Polyester Fiber, Acrylic Fiber, Nylon Fiber - PEEK, POM, TPEE - Ultra-high Molecular Weight Polyethylene, PBT Brushes *For more details, please refer to the PDF document or feel free to contact us.

  • Contract manufacturing

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Contract manufacturing "medical tubes"

Tubing with capillary action and irregular cross-section.

Thanks to the precision extrusion molding technology developed in pen tip manufacturing, it is possible to mold tubes with complex cross-sections. We offer custom proposals tailored to your needs, including size, material, cross-sectional shape, and cost reduction through double lumen design. Please feel free to contact us when you need assistance. 【Materials】 ■PEEK ■POM ■TPEE *For more details, please refer to the PDF document or feel free to contact us.

  • Contract manufacturing

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Contract manufacturing "Medical Coating Core"

Apply an appropriate amount of any liquid. Freely control gaps and shapes with custom-made options!

Our company utilizes the technology cultivated in pen nib manufacturing to freely control the gaps and shapes of the core. We offer customized proposals tailored to your needs, including pinpoint application and adjustments to application volume and width. Please feel free to contact us when you need our services. 【Materials】 ■ Polyester fiber ■ Nylon fiber ■ Acrylic fiber ■ Polyacetal (POM) resin ■ Polyester-based elastomer resin ■ PBT brush ■ Ultra-high molecular weight polyethylene *For more details, please refer to the PDF document or feel free to contact us.

  • Contract manufacturing

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Contract Manufacturing "Medical Filter"

Design hardness and airflow freely!

We utilize the technology cultivated in pen nib manufacturing to freely control the voids and shapes of the core. We offer customized proposals tailored to your needs, such as liquid retention and gas ventilation adjustments. Please feel free to contact us when you need our services. 【Materials】 ■ Polyester fibers ■ Nylon fibers ■ Acrylic fibers ■ Polyacetal (POM) resin ■ Polyester-based elastomer resin ■ Ultra-high molecular weight polyethylene *For more details, please refer to the PDF document or feel free to contact us.

  • Contract manufacturing

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[MIM Case Study] Transportation Equipment Parts

Cost reduction through labor hour reduction! A case study adopted for the production of difficult-to-process parts.

We would like to introduce a case where our "MIM manufacturing method" was adopted for transportation equipment parts. Before adoption, it was necessary to perform fitting processing at the joints, and the cost of composite parts and joining processes was a challenge. The method was adopted for cost reduction and mass production. This manufacturing method enables labor-saving in post-processing and cost reduction through near-net-shape production. 【Case Overview】 ■Technical Overview: Integration of two parts ■Challenges before adoption: - Fitting processing at the joints was necessary - High costs for composite parts and joining processes ■Reason for adoption: Cost reduction, mass production ■Features/Benefits: Cost reduction through labor-saving, mass production *For more details, please refer to the related links or feel free to contact us.

  • Processing Contract

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MIM (Metal Injection Molding) Case Study [Medical Components]

We can also respond to increased production quantities! Here are examples of cases where we were adopted for cost reduction reasons.

Here is an example of our company’s "MIM manufacturing method" applied to medical components. The high unit cost due to the total cutting process was a challenge before adoption. The method was adopted for cost reduction reasons. It offers advantages such as being more affordable compared to total cutting production and the ability to accommodate increased production quantities. 【Case Overview】 ■ Technology Overview: Near-net shape, mass production ■ Challenges Before Adoption: High unit cost due to total cutting process ■ Reason for Adoption: Cost reduction ■ Features/Benefits - More affordable compared to total cutting production - Capable of accommodating increased production quantities *For more details, please refer to the related links or feel free to contact us.

  • Processing Contract

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[MIM Manufacturing Method Case Study] Automotive Parts

20% cost reduction! Provides benefits such as no PL step at the joint and no deformation due to joining pressure.

Here is an example of adopting the "MIM manufacturing method" in automotive parts. The challenges before adoption included the occurrence of PL step differences at the joints, deformation of hollow parts due to joining pressure, and high costs associated with the joining process of composite parts. It was adopted for reasons of reducing costs by 20% and improving productivity by 30%. This method offers advantages such as no PL step differences at the joints, no deformation due to joining pressure, cost reduction through integration, and mass production capabilities. [Case Overview (Partial)] ■ Processing Technology Name: MIM Manufacturing Method ■ Technology Overview: Hollow MIM Manufacturing Method ■ Adopted Product: Automotive Parts ■ Reason for Adoption: 20% cost reduction, 30% productivity improvement *For more details, please refer to the related links or feel free to contact us.

  • Processing Contract

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[MIM (Metal Injection Molding) Case Study] Exterior Parts of Home Appliances

A must-see for customers struggling with mass production and costs! We will introduce examples of cost-effective mass production.

Here is an example of adopting the "MIM manufacturing method" for the exterior parts of home appliances. The challenge before adoption was that total cutting was time-consuming and costly. As a result, it was adopted because it could reduce costs by 70% and made the PL, which was a challenge with molded products, less noticeable. For small, complex-shaped products, production using molds allows for cost reduction and mass production, while the removal of the PL section improved the appearance quality. 【Example】 ■ Processing Technology Name: MIM Manufacturing Method ■ Technology Overview: Mass production, improved appearance quality through PL removal ■ Adopted Product: Exterior parts of home appliances ■ Challenge Before Adoption: Time-consuming and costly due to total cutting *For more details, please refer to the related links or feel free to contact us.

  • Processing Contract

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Mass production of hollow structure parts realized by MIM method *Materials for adopted fields are currently available!

Achieved hollow shapes that are typically difficult to manufacture with molds using MIM (Metal Injection Molding). Mass production is also possible due to having one of the top-class production equipment holdings in the industry!

Injection molding using molds allows for the easy production of fine and precise parts with complex shapes and three-dimensional geometries that are difficult to machine. It excels in mass production, with Teibo capable of handling monthly outputs ranging from 1,000 to 1 million units. In recent years, it has also become possible to produce hollow shapes that were previously considered difficult to manufacture. 【Features of MIM Method】 ■ Complex Shapes Metal parts with complex geometries can be achieved in nearly final shape (near-net shape). ■ Design Freedom Three-dimensional structures such as lateral holes and grooves can be easily realized. Parts with shapes that did not exist before, or multiple parts that were used together, can be integrated into a single design. ■ Mass Production Similar to plastic molding, it allows for multiple part production and automation, making it suitable for large-scale manufacturing. ■ Precision By using high-quality powders, a homogeneous density and minimal distortion in the molded body can be achieved, resulting in high density and high strength. ■ Difficult-to-Machine Materials By achieving near-net shapes with difficult-to-machine materials such as SUS, Ti, and W alloys, it is possible to reduce processing steps and enhance the added value of products. ■ Cost Near-net shapes allow for labor-saving in post-processing and cost reduction.

  • Drive system parts

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[Example] Coating Device (Porous Technology)

Thanks to capillary action, stable coating is always possible! We propose suitable coating devices tailored to your application.

Teibo has developed a "coating device" that can apply liquids stably. In the "adhesive coating device," a soft pen tip is used to achieve a gentle touch. Our unique gap design allows for control over the amount of application. Please feel free to contact us when you need assistance. 【Features】 ■ Developed a coating device that can apply liquids stably ■ Always enables stable application due to capillary action ■ Coating material with a pleasant texture used in cosmetic products *For more details, please refer to the PDF document or feel free to contact us.

  • Contract manufacturing

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[Example] Water Absorption Device (Porous Technology)

Always capable of stable and continuous water absorption! Custom design is available according to the desired water absorption amount.

Our "Water Absorption Device (Porous Technology)" can draw up liquids without the need for power, thanks to capillary action. There are applications such as "Surgical Hemostasis Device" that absorbs body fluids precisely while stopping bleeding, and "Air Freshener Stick." Please feel free to contact us when you need assistance. 【Features】 ■ Capable of drawing up liquids without the need for power due to capillary action ■ Provides consistently stable and continuous water absorption ■ Custom design available for desired water absorption amounts *For more details, please refer to the PDF document or feel free to contact us.

  • Contract manufacturing

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[Example] Tube Technology

Design shapes tailored to your needs with custom-made solutions! We propose cost reduction and enhanced functionality through multi-lumen design.

Our company has a proven track record in manufacturing tubes for lead wire insulation, inner tubes for catheters, micro infusion tubes, and more. The internally structured components, managed at a micro level, significantly enhance the possibilities for device design. We offer custom shape design tailored to your specific applications. Please feel free to contact us when you need assistance. 【Features】 ■ Precision extrusion molding cultivated through pen tip manufacturing ■ Significantly enhances the possibilities for device design ■ Custom shape design tailored to applications ■ Materials handled: PEEK, PA12, POM, TPC ■ Sizes: φ0.3 to φ3.0mm ■ Wall thickness: 0.05mm or more *For more details, please refer to the PDF document or feel free to contact us.

  • Contract manufacturing

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[Example] Stylus Pen Tip

Reproducing the feeling of writing on paper with a stylus on a tablet! A proposal for a pen tip focused on the writing experience.

The tips for the Teibo stylus come in two types: synthetic fiber tips and plastic tips made through extrusion molding. These are manufactured by applying marker tip technology, making it possible to reproduce a writing feel similar to that of writing on paper even on a tablet. Please feel free to contact us if you have any inquiries. 【Features】 <Synthetic Fiber Tip> - By having gaps at the writing tip, it achieves a moderate hardness and a writing feel unique to fibers. - By changing the material, thickness, quantity of the fibers, and the type and amount of binder, we can design a writing feel that meets the customer's preferences. <Plastic Tip> - The fine extrusion molding technology creates a space inside the pen core. - With various types of plastic materials and diverse spatial patterns formed through extrusion molding, the writing feel can be freely designed. *For more details, please refer to the PDF document or feel free to contact us.

  • Contract manufacturing

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[Example] Nail

We offer various types depending on the application and the customer's container/bulk! The pen tip for nail products requires excellent durability.

We offer various types of products depending on the application and the customer's container or bulk, such as hollow plastic cores with irregular cross-sections for nail art and polyester fiber cores for nail care. Unlike makeup products, the tips of nail products that are applied to the nails require excellent durability. Please feel free to contact us if you have any inquiries. *For more details, please refer to the PDF materials or feel free to contact us.

  • Contract manufacturing

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[Example] Mascara

Developed a special filament! Achieved a softness and volume increase that is completely different from conventional brushes.

We have developed mascara filaments using our plastic extrusion molding technology. These filaments achieve an overwhelming softness compared to conventional brushes, and the special filaments with unique cross-sections are ideal for volume enhancement. Please feel free to contact us if you have any inquiries. 【Features】 ■ Application of our plastic extrusion molding technology ■ Achieves overwhelming softness compared to conventional brushes ■ Special filaments with unique cross-sections are ideal for volume enhancement *For more details, please refer to the PDF document or feel free to contact us.

  • Contract manufacturing

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[Example] Remover

Our company supports customer development with years of expertise! We propose suitable applicators for products such as makeup removers.

We propose applicators suitable for makeup removers and collectors that allow for quick touch-ups. We offer white pen tips that clearly show the bulk that has been wiped off, as well as black pen tips that hide the wiped-off dirt. We also supply special coated cores that can apply care oil while removing cuticles. With our years of expertise, we support our customers' development by selecting suitable hardness for remover pen tips and materials that adapt to remover liquids. Please feel free to contact us when you need assistance. 【Features】 ■ We propose applicators suitable for makeup removers and collectors. ■ We offer white pen tips that clearly show the bulk that has been wiped off, as well as black pen tips that hide the wiped-off dirt. ■ We also supply special coated cores that can apply care oil while removing cuticles. *For more details, please refer to the PDF document or feel free to contact us.

  • Contract manufacturing

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Example: Oil-based marker

Used in various situations! Oil-based markers that require stable ink flow and durability.

"Oil-based markers" are used in various situations such as on paper, cardboard, walls, and concrete, so the pen tip requires stable ink flow and durability. The main materials are fibers (polyester, acrylic). Our company will continue to provide pen tips that meet our customers' needs. Please feel free to contact us when you need assistance. [Main Materials] ■ Fibers (polyester, acrylic) *For more details, please refer to the PDF document or feel free to contact us.

  • Contract manufacturing

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Example: Water-based marker

We propose the most suitable nib for the ink you use from our extensive lineup!

"Water-based markers" are used for a wide range of applications. The main materials are fibers (polyester, nylon) and plastic. From our extensive lineup, we will propose the most suitable pen tips for the ink you will be using. Please feel free to contact us when you need assistance. 【Main Materials】 ■ Fibers (polyester, nylon) ■ Plastic *For more details, please refer to the PDF document or feel free to contact us.

  • Contract manufacturing

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[Example] Art materials marker

Used for creative activities such as coloring! A marker that requires elasticity and resilience.

"Art markers" are used in creative activities such as coloring. The main materials are fibers (polyester, nylon), plastic, PBT, and rubber chips. The shapes primarily used are brush types and chisel types, which require elasticity and resilience. Our company will continue to provide pen tips that meet our customers' needs. Please feel free to contact us when you need assistance. [Main Materials] ■ Fibers (polyester, nylon) ■ Plastic ■ PBT ■ Rubber chips *For more details, please refer to the PDF document or feel free to contact us.

  • Contract manufacturing

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[Example] Line Marker

We provide nibs that meet your needs! A line marker that requires a soft and smooth writing feel.

"Line markers" are primarily used on paper, and a soft and smooth writing feel is required for clean marking. The main materials are fibers (polyester, nylon) and sintered materials. Our company will continue to provide nibs that meet our customers' needs. Please feel free to contact us when you need assistance. [Main Materials] ■ Fibers (polyester, nylon) ■ Sintered materials *For more details, please refer to the PDF document or feel free to contact us.

  • Contract manufacturing

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[Example] Whiteboard marker

A whiteboard marker that requires thick line width and high ink flow for the pen tip!

"Whiteboard markers" have been increasingly adopted in offices and schools in recent years. The required functions of the pen tip include line width and high ink flow. The main materials are fibers (polyester, acrylic). Our company will continue to provide pen tips that meet our customers' needs. Please feel free to contact us when you need assistance. [Main Materials] ■ Fibers (polyester, acrylic) *For more details, please refer to the PDF document or feel free to contact us.

  • Contract manufacturing

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[Example] Paint Marker

The main materials are fibers, felt, etc.! Paint markers that require a high porosity pen tip.

"Paint markers" include water-based paint markers used in pop art and oil-based paint markers used in factories, requiring high-porosity tips to accommodate high-viscosity inks and larger pigments. The main materials are fibers (polyester, acrylic), felt, and plastic. We will continue to provide pen tips that meet our customers' needs. Please feel free to contact us when you need assistance. 【Main Materials】 ■ Fibers (polyester, acrylic) ■ Felt ■ Plastic *For more details, please refer to the PDF document or feel free to contact us.

  • Contract manufacturing

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[Example] Drawing Marker

Used in a wide range of situations! Drawing markers that require fine line widths and durability.

"Drawing markers" are used in a wide range of situations, from everyday use to serious creative work, and require fine line widths and durability in their pen tips. The main materials are fiber (polyester) and plastic. Our company will continue to provide pen tips that meet our customers' needs. Please feel free to contact us when you need assistance. [Main Materials] ■ Fiber (Polyester) ■ Plastic *For more details, please refer to the PDF document or feel free to contact us.

  • Contract manufacturing

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[Example] Liquid Liner

We can develop and produce the brush and the relay core as a single unit! We propose coating tools optimized for the container and its contents.

Teibo supplies applicators for liquid liner products. For liquid eyeliner applications, we can provide a nylon fiber core with a soft and smooth brush feel, as well as PBT fiber brushes with unique stiffness and brush feel, and suitable pen tips for various containers such as cartridge, direct liquid, and dip types. Our company can propose development in sets, supporting your product development for speedy commercialization. Please feel free to contact us when needed. 【Features】 ■ Supply of pen tips suitable for various containers such as cartridge, direct liquid, and dip types ■ Ability to develop and produce both brushes and intermediary cores ■ Proposals for materials suitable for high-viscosity bulk, color, and glitter bulk ■ Development proposals tailored to customer requests ■ Supply of applicators for hair products as well *For more details, please refer to the PDF materials or feel free to contact us.

  • Contract manufacturing

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[New Business Field] Porous Technology and Tube Technology *Case study materials available!

Applications for absorption (adsorption) and coating, etc.! There are no standard products; all are custom-made!

In our new business field, we utilize manufacturing technologies such as Teibo's PBT brush design technology, extrusion molding technology, and porous molding technology to meet various needs in new fields. Our products are suitable for applications including absorption (adsorption), suction (retention and evaporation), coating, and stylus pen uses. We do not have standard products; all items are custom-made, and we accept orders starting from 100,000 pieces. Please contact us when you need assistance. 【Product Examples】 ■ Absorption (Adsorption) Applications - Blood absorbents - Swabs for hygiene testing - Oral care *For more details, please refer to the PDF document or feel free to contact us.

  • Contract manufacturing

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[Business Introduction] Cosmetics Business *Case study materials available!

Pursuing the beauty of texture and finish. Expanding the original technologies cultivated since our founding with a global perspective into the cosmetics field.

Based on the originality and technical skills cultivated since our establishment, as well as our top-class achievements and trust in the sales world, we have begun our next challenge in the cosmetics field. To meet the individual needs of our customers, we can freely customize the size, shape, and texture of the nib. With our unique technology, we precisely control capillarity and provide suitable cores tailored to various applications and ink viscosities. Additionally, dedicated personnel support everything from development and design to mass production, responding individually to customer requests for products that are not available in the market or for products that differentiate from competitors. Please feel free to contact us when you need assistance. 【Product Examples】 ■ Liquid Liner ■ Remover ■ Mascara ■ Nail *For more details, please refer to the PDF document or feel free to contact us.

  • Contract manufacturing

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[Business Introduction] Pen Writing Business *Case materials available!

Sales to 45 countries and approximately 350 customers! We provide a wide range of products from standard fiber cores to sintered cores and PBT brushes.

In 1954, the felt tip of the marking pen was made using Teibo's felt core. Since then, we have continued to produce pen tips for over 60 years, and now we sell more than 5 billion units annually to approximately 350 customers in 45 countries. Regarding our product lineup, we offer a wide range from standard fiber cores to sintered cores and PBT brushes. We will continue to provide pen tips that meet our customers' needs. 【Materials】 ■ Fiber core ■ Felt core ■ Plastic core ■ PBT brush ■ Sintered core ■ Rubber core *For more details, please refer to the PDF document or feel free to contact us.

  • Contract manufacturing

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Teibo Co., Ltd. MIM (Metal Injection Molding) Technology Introduction

A metal parts processing method created by merging traditional plastic injection molding and metal powder metallurgy! That is MIM (Metal Injection Molding).

MIM (Metal Injection Molding) is a composite technique that was developed by merging traditional plastic injection molding methods with metal powder metallurgy. It excels in mass production, allowing for the easy manufacturing of fine and precise parts, as well as complex shapes and three-dimensional components that are difficult to machine using conventional methods. Our company uses this technology to produce parts such as the tips of writing instruments. 【Features】 ■ Complex shaped metal parts can be realized almost in their final form ■ Three-dimensional structures such as lateral holes and grooves can be easily achieved ■ Ideal for mass production ■ Capable of producing high-density and high-strength products ■ Near-net-shape allows for labor-saving and cost reduction in post-processing *For more details, please refer to the catalog or feel free to contact us.

  • stainless

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  • 義務化された熱中症対策に取り組む製造現場、工場、物流倉庫へ 排気熱風なく※室温-4.1℃の冷風を 工事不要で暑さ対策 気化式スポットクーラー Pure Drive ピュアドライブ ※環境条件…室温35℃/湿度50%/風量「中」
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