微細切削加工研究所 List of Products and Services

The "HAGOROMO-nano" is a contact-type tool length measurement system for small cutting tools that employs a seesaw mechanism and can measure tool lengths down to Φ0.01. It allows for measurement with low contact pressure, enabling the measurement of cutting tools while they are rotating. For contact detection, it uses a laser unit with a resolution of 3.8 pm (0.0000038 μm). Additionally, it enables precision management of axes with practical accuracy in the micrometer range. 【Recommended for those who are facing the following issues】 ■ Want to reduce the hassle of tool length correction for small diameter tools of Φ0.1 mm or less ■ Want to measure tool lengths in a state close to actual processing while the cutting tool is rotating ■ Want to manage axis precision with an accuracy of ±2 μm or less *For more details, please download the PDF or feel free to contact us.

• Other measurement, recording and measuring instruments

The "ORIGAMI-01" is an automatic workpiece exchange robot that enables fully automated six-sided machining with your existing 3-axis machining center. It creates a "fixture" to secure the work material and uses that fixture to move and fix the workpiece. It can mass-produce ultra-fine machined products, such as dice with a side length of 100 micrometers. 【Features】 ■ Compatible with workpiece sizes ranging from 10mm to 0.1mm ■ Achieves a repeatability accuracy of ±2μm through automatic setup changes for machine precision ■ Significantly reduces fixture manufacturing/setup time ■ Eliminates human error in setup, improving machining accuracy ■ Can be retrofitted to vertical 3-axis machining centers (table width of 600mm and depth of 450mm or more) *For more details, please download the PDF or feel free to contact us.

• Other industrial robots

The "Micro Parts Handling System" is a device for assembling and transporting ultra-fine components with ease. It significantly enhances the handling capabilities of fine parts that were traditionally reliant on manual labor, achieving high mass production efficiency and greatly improving finishing processes. The precise operation of high-precision parts, along with excellent workability and outstanding cost performance, supports new possibilities for our customers. 【Features】 - Handles fine parts by operating two symmetrical grips - Freely operable using 8 axes of handles per grip - Captures images of the target work from the top and front with a camera, displaying two screens simultaneously on a monitor - Clear images through adjustable lighting - Lightweight design for easy portability *For more details, please download the PDF or feel free to contact us.

• Assembly Machine

"HAGOROMO" is a contact-type measuring instrument with a seesaw mechanism that detects values by gently touching the sensor surface and the blade. Since there is no spring fixation, there is no risk of blade damage, and it can measure the tool length of thin end mills ranging from Φ0.01mm to 5mm. It becomes easier to introduce a thinner spindle than what you are currently using, further supporting precise micro-machining. 【Features】 - Designed to measure without putting a burden on thin blades - Easily measure tool length with a highly reliable analog dial, and it's portable - Less prone to failure as it does not use electrical signals *For more details, please download the PDF or feel free to contact us.

• Other measurement, recording and measuring instruments

"BLAZE" is a high-precision machining sample production kit for NC machine tools. Using the included small-diameter cutting tools, you can drill 3x3 holes in the test piece and detect the position and diameter deviations of the holes. It can sense not only "setting deviation" and "rotational deviation," but also the "true deviation" that occurs during cutting processes. 【Features】 ■ It is possible to discover the minute deviations that actually occur in the spindle. ■ By understanding the small deviations that could not be detected in previous machining, you can perform cutting processes according to the appropriately set machining conditions. ■ It minimizes blade friction and damage, allowing for longer tool life. *For more details, please download the PDF or feel free to contact us.

• Other cutting tools

"AMATERASU" is a filming equipment that allows for easy remote checking inside a machining center. A camera is mounted on the spindle, capturing the state of the workpiece from the same perspective as the cutting tool, and data is transmitted via Wi-Fi. Since the spindle axis and the camera optical axis are set on the same axis, it is easy to grasp the situation. 【Features】 ■ Check the situation without removing the workpiece using the same operation method as the cutting tool ■ Align the spindle of the machining center and the camera optical axis on the same axis ■ Maximum magnification of 200 times ■ Patent obtained *For more details, please download the PDF or feel free to contact us.

• Color camera
• Other image-related equipment

"Blaze" is a kit that finds the optimal machining conditions for machining centers and allows for the production of high-precision machining samples. It is the perfect tool for those who want to showcase their company's technical capabilities with high-precision machining samples or those who want to acquire know-how for machining with small-diameter tools. Please feel free to contact us if you have any requests. [Features] ■ Find optimal machining conditions and produce high-precision machining samples *For more details, please download the PDF or feel free to contact us.

• Other cutting tools