株式会社東亜鍛工所　新井工業株式会社 Product Lineup

We would like to introduce a case study of the semi-finished product "Bevel Gear" that we handled. The material is S45C, and its application is in the lifting mechanism of volleyball net posts. The manufacturing process is hot forging, and the minimum order quantity is 1000 units. We develop and manufacture forged parts across various fields, not just for vehicles. Please feel free to contact us when you need assistance. 【Case Overview】 ■ Product Name: Bevel Gear ■ Material: S45C ■ Application: Lifting mechanism of volleyball net posts ■ Manufacturing Process: Hot Forging ■ Minimum Order Quantity: 1000 units ■ Features: Cost reduction through forging due to rising costs of gear cutting processing *For more details, please download the PDF or feel free to contact us.

We would like to introduce a case study of the finished product "Bevel Gear & Pinion Gear" that we handled. The material is SCM420H, and the application is for agricultural special vehicle parts. The manufacturing process includes hot forging + warm sizing forging + race processing + carburizing + LAP processing. We provide a seamless service from mold design and manufacturing to mass production. We can produce high value-added products born from improvements in small lots. 【Case Overview】 ■ Product Name: Bevel Gear & Pinion Gear ■ Material: SCM420H ■ Application: Agricultural special vehicle parts ■ Manufacturing Process: Hot forging + warm sizing forging + race processing + carburizing + LAP processing ■ Orderable Lot: From 100 sets ■ Features: Hypoid gear *For more details, please download the PDF or feel free to contact us.

We would like to introduce a case study of the finished product "Bevel Gear & Shaft Gear" that we handled. The application is for agricultural machinery parts, with a minimum order lot of 100 sets. The manufacturing process includes hot forging + cold forging (for the spline part) + race processing + carburizing. Please feel free to contact us when you need our services. 【Case Overview】 ■Material: SCM415 ■Application: Agricultural machinery parts ■Manufacturing Process: Hot forging + cold forging (for the spline part) + race processing + carburizing ■Minimum Order Lot: 100 sets and up ■Features: Capable of processing long shafts *For more details, please download the PDF or feel free to contact us.

We would like to introduce a case study of the finished product "Bevel Gear" that we handled. The material is SCM415, and the application is for agricultural machinery parts. The manufacturing process includes hot forging + race processing + broaching + carburizing. We use a method called "forging" to primarily produce parts that require relatively high strength for automobiles and industrial machinery. Please feel free to contact us when you need our services. 【Case Overview】 ■Product Name: Bevel Gear ■Material: SCM415 ■Application: Agricultural Machinery Parts ■Manufacturing Process: Hot Forging + Race Processing + Broaching + Carburizing ■Orderable Lot: 200 and up *For more details, please download the PDF or feel free to contact us.

We would like to introduce a case study of the "Bevel Gears & Pinion Gears" products manufactured by our company. The manufacturing process includes hot forging + gear cold sizing + race processing + carburizing. The possible manufacturing sizes range from Φ100 to Φ220, and weights from 1.5kg to 10kg. A notable feature is that the gear grinding and lapping processes have been eliminated, resulting in no cutting processes at all (precision gear forging). 【Case Overview】 ■ Material: SCM ■ Application: Reduction gear ■ Manufacturing Process: Hot forging + gear cold sizing + race processing + carburizing ■ Possible Manufacturing Sizes: Φ100 to Φ220, 1.5kg to 10kg ■ Minimum Order Lot: 300 or more ■ Features: Elimination of gear grinding and lapping processes, no cutting processes at all, JIS Class 2 precision *For more details, please download the PDF or feel free to contact us.

We would like to introduce a product case of "Bevel Gears & Pinion Gears" manufactured by our company. The material used is SCM, and the manufacturing process includes hot forging + race processing + broaching + carburizing heat treatment. The available size is up to Φ200. These products are suitable for agricultural machinery, and the minimum order quantity is 300 sets. Please feel free to contact us if you have any inquiries. 【Case Overview】 ■ Material: SCM ■ Application: Agricultural machinery ■ Manufacturing Process: Hot forging + race processing + broaching + carburizing heat treatment ■ Available Size: Up to Φ220 ■ Minimum Order Quantity: 300 sets and above ■ Features: Gears are finished only by hot forging *For more details, please download the PDF or feel free to contact us.