聖製作所 List of Products and Services

We would like to introduce our "Metal Wire (Tire Cord) Coating Extrusion Line," which utilizes the know-how of wire coating molding technology cultivated over many years to achieve stable and high-quality coating molding. This line performs stable coating molding of metal wires, which require high durability and high reliability, and provides an optimal manufacturing process. Additionally, it ensures stable discharge performance and accommodates wires with special shapes. It is equipped with tension control and high-precision traverse functions to support high-quality winding. 【Features】 ■ Tension control suppresses workpiece vibration for stable transport ■ Induction heating method is adopted to achieve sufficient heating while following wire speed ■ Ensures stable discharge performance and accommodates wires with special shapes ■ High-power specifications achieve stable take-up ■ Equipped with tension control and high-precision traverse functions to support high-quality winding *For more details, please download the PDF or feel free to contact us.

• Extrusion Machine

The "Wire Transport Device for Metal Wire Heat Treatment" is a device capable of handling various types of wire materials such as copper wire, alloy wire, and stainless steel wire. Utilizing the low tension and constant tension control technology developed from coating devices for optical fibers and ultra-fine wires, it supports high-precision heat treatment through stable wire handling. The tension control function suppresses wire vibration, ensuring stable transport. It achieves stable transport of various metal wires, including ultra-fine wires, providing an optimal heat treatment environment. 【Features】 ■ The tension control function suppresses wire vibration, ensuring stable transport. ■ High-precision winding is achieved through tension control and precise traverse functions. ■ Supports a wide range of speed and tension settings, enabling coordinated operation with heat treatment devices. ■ Achieves stable transport of various metal wires, including ultra-fine wires, providing an optimal heat treatment environment. *For more details, please download the PDF or feel free to contact us.

• Other conveying devices

The "High-Speed Winder for Blades" is a device that rewinds ultra-fine wire for blades onto supply bobbins for bladers. It is capable of rewinding wire materials with low tension and stable tension uniformly, achieving stable transport through high-precision tension control. Additionally, it realizes stable rewinding with flexible speed control and tension control, supporting improvements in product quality and production efficiency. 【Features】 ■ Achieves stable transport through high-precision tension control ■ Allows for uniform and stable winding even at low tension ■ Realizes stable rewinding with flexible speed control and tension control ■ Supports improvements in product quality and production efficiency *For more details, please download the PDF or feel free to contact us.

• Other conveying devices

The "Ultra-Fine Wire Transport Device for Plating" is a system that supports the extrusion of wire coatings as thin as human hair, providing a high-precision extrusion system that underpins the manufacturing of advanced equipment. It enables high-quality extrusion molding of ultra-fine coaxial cables, assisting in further miniaturization and enhanced performance of cutting-edge devices. It accommodates low and stable discharge, supports the precise molding of ultra-fine wires, and achieves stable transport with low tension through high-precision tension control. 【Features】 ■ Achieves stable transport with low tension through high-precision tension control ■ Supports precise molding of ultra-fine wires with low and stable discharge ■ Precise tension control using an ultra-low tension accumulator ■ Stable molding through automatic outer diameter control and high-precision temperature control ■ Enables high-quality extrusion molding of ultra-fine coaxial cables, supporting further miniaturization and enhanced performance of advanced devices *For more details, please download the PDF or feel free to contact us.

• Other conveying devices

The "2-Layer Tube Extrusion Line" is a device that optimizes temperature and pressure in real-time, suppresses quality variations, and provides stable production of high-precision products. It supports the efficient manufacturing of tubes that combine durability and functionality, achieving stable production through automatic outer diameter control, resin pressure control, and precise temperature control. It enables stable extrusion with high-precision temperature control and screw design, allowing for the selection of suitable take-up machines for the products. 【Features】 ■ Stable extrusion through high-precision temperature control and screw design ■ High-precision molding with dual-layer molds ■ Ability to select appropriate take-up machines according to the product ■ Tension control and precise traverse function with a bobbin traverse type winder *For more details, please download the PDF or feel free to contact us.

• Extrusion Machine

The "Tube Inspection Rewinding Device" is a machine designed for inspecting tubes during in-process inspections and shipping inspections. It employs a bobbin traverse type winding machine, achieving high-precision tension control. This allows for stable transportation due to the high-precision tension control. Additionally, it is equipped with a wide range of speed control and tension control functions, enabling collaboration with measuring instruments and supporting high-precision quality management of tubes. 【Features】 ■ Stable transportation enabled by high-precision tension control ■ High-precision tension control achieved by adopting a bobbin traverse type winding machine ■ Equipped with a wide range of speed control and tension control functions, allowing collaboration with measuring instruments ■ Supports high-precision quality management of tubes *For more details, please download the PDF or feel free to contact us.

• Extrusion Machine

We would like to introduce our "Guide Wire Protection Tube Extrusion Line." This product is a production device for guide wire protection tubes that combines packaging and transportation methods to safely and reliably deliver guide wires to medical settings. It features a control system and line configuration that allows for production with precise accuracy, ensuring production within the required outer diameter tolerances and stability of the inner diameter precision of the tubes. 【Features】 ■ Control system and line configuration capable of production with precise accuracy ■ Production within the required outer diameter tolerances ■ Stability of inner diameter precision of the tubes *For more details, please download the PDF or feel free to contact us.

• Extrusion Machine

The "Flexible Endoscope Two-Layer Gradient Extrusion Line" is a device that plays an important role in modern medicine by enabling early disease detection and reducing patient burden through the formation of endoscopes. It achieves two-layer gradient molding by varying the thickness of two types of materials while maintaining a uniform outer diameter on the flexible stainless steel tube, which is the core of the endoscope. By adjusting the gradient, it is possible to create endoscope coatings that meet operational needs, such as wanting the handle to be firmer and the tip to be softer. 【Features】 ■ Molding tailored to the product ■ Continuous molding of the same product achieved through recipe operation ■ Ensures a reliable correlation between screw rotation speed and the two-layer gradient *For more details, please download the PDF or feel free to contact us.

• Extrusion Machine

The "Three Stripe Tube Extrusion Line" is a product that provides an optimal solution for the stable production of high-quality thin-walled tubes. It accommodates a wide range of resins, from fluorine-based materials to urethane, and features extrusion equipment that achieves long-term stable operation (long-run molding). Furthermore, it establishes a consistent production system with beautiful winding by a bobbin traverse-type winder and product inspection by a rewinding device, supporting efficient manufacturing. 【Features】 ■ A specially designed screw that enables stable discharge and long-run molding ■ High-precision molding using two types of three-layer molds and three types of three-layer molds ■ Suitable take-up machines according to the product ■ Tension control and precise traverse function by a bobbin traverse-type winder *For more details, please download the PDF or feel free to contact us.

• Extrusion Machine

The "Tube Extrusion Line with Contrast Lines" is a device used to manufacture tubes with contrast lines, which are essential in the modern medical industry for items such as indwelling needles and catheters. It is possible to shape the locations for lines on the outer layer of the tube and within the wall thickness according to the number of lines and line thickness that match the product. Additionally, it is possible to create stripes within the wall thickness using two extruders, and we will prepare cooling tanks tailored to the customer's know-how. 【Features】 ■ Use of corrosion-resistant metals allows for compatibility with fluororesin ■ Stripes can be created within the wall thickness using two extruders ■ Cooling tanks tailored to the customer's know-how are prepared ■ Line configurations can be made with devices suited to the product form *For more details, please download the PDF or feel free to contact us.

• Extrusion Machine

The "Blade Layer Integrated Thin-Walled Tube Extrusion Line" enables mass production of high-quality thin-walled tubes with blade layers required for medical applications, supporting stable product supply. In the design of medical tubes, structures that are as thin as possible while possessing the necessary mechanical strength and functionality are required, as they are used in extremely limited spaces within blood vessels. As a result, tubes incorporating a braiding layer made of stainless steel wire and other materials are widely adopted. Therefore, this product provides a suitable range of equipment for precisely shaping multi-layered tubes. 【Features】 ■ Vibration suppression of the workpiece through tension control ■ Stable molding through precise temperature management ■ Screw design technology that achieves high-precision stable discharge for small quantity extrusion ■ Tension control and precise traverse functionality ■ Stable operation through automatic control and high-performance control devices *For more details, please download the PDF or feel free to contact us.

• Extrusion Machine

The "Large Diameter Fluorine Tube Extrusion Line" is a product that achieves high precision cutting capability and efficient cutting. In the manufacturing of large diameter fluorine tubes, uniform extrusion capability is crucial, as it ensures that the material is extruded evenly, maintaining the accuracy of both the outer and inner diameters. The design of the extruder's screw and die-nipple plays a significant role in this. This product realizes stable resin discharge through our designed screw and achieves uniform and stable take-up control. It supports the stable supply of products. [Features] - Stable resin discharge through our designed screw - High precision molding through vacuum sizing and internal pressure control - Achieves uniform and stable take-up control - Realizes high precision cutting capability and efficient cutting - Proposes suitable measuring devices to enhance quality control *For more details, please download the PDF or feel free to contact us.

• Extrusion Machine

The "Fluorine Tube Extrusion Line" is a product that achieves uniform winding with tension control and precise traverse functionality. Fluorine tubes are utilized in various fields due to their excellent chemical resistance, heat resistance, weather resistance, and outstanding insulation properties, requiring very high precision in extrusion molding. Our product is equipped with devices that support efficient production, enhancing product quality and production efficiency. It can also flexibly accommodate future production line expansions and equipment changes. 【Features】 ■ Advanced temperature control system ■ Achieves uniform and stable take-up control ■ Realizes uniform winding with tension control and precise traverse functionality ■ Proposes suitable measuring devices to strengthen quality control ■ Flexibly accommodates future production line expansions and equipment changes *For more details, please download the PDF or feel free to contact us.

• Extrusion Machine

The "PEEK Tube Extrusion Line" is a product that enables stable production of high-precision PEEK tubes. PEEK, a type of super engineering plastic, possesses excellent physical properties, is heat-resistant, and is chemically stable. It is used in various industrial fields and is widely utilized in medical devices and the aerospace industry. The vertical pull molding allows for the formation of tubes without crushing, and sizing stabilizes the outer diameter precision of the tubes, achieving stable extrusion with a dedicated screw design. 【Features】 ■ Vertical pull molding allows for the formation of tubes without crushing ■ Sizing stabilizes the outer diameter precision of the tubes ■ Stable extrusion is achieved with a dedicated screw design ■ Enables stable production of high-precision PEEK tubes *For more details, please download the PDF or feel free to contact us.

• Extrusion Machine

Our company develops and manufactures coating devices for electric wires and optical fibers, medical tube extruders (extrusion molding machines), and functional coating devices for wire ropes. With advanced tension control, stable extrusion, and temperature control in various sections, we can accurately mold thin films and accommodate a wide range of wire diameters from φ0.09mm (core 0.03mm) to thicker sizes. We can also handle coating with various resin materials such as general-purpose resins, fluoropolymer resins, super engineering plastics, and UV-curable resins. We conduct detailed discussions with our customers and provide proposals and realizations tailored to their needs, from the startup of coating lines to modifications of existing lines and suggestions for individual major components. 【Features】 ■ Accommodates a wide range of needs from small lot products to mass production ■ Capable of high-speed processing at 1200m/min ■ Proven results not only in the electric wire, medical tube, and wire rope industries but also in the tire and belt industries *For more details, please refer to the materials available for download in PDF format. Feel free to contact us with any inquiries.

• Extrusion Machine

Our company develops and manufactures coating devices for electric wires and optical fibers, medical tube extruders (extrusion molding machines), and functional coating devices for wire ropes. With advanced tension control, stable extrusion, and temperature control in various sections, we can accurately mold thin films and accommodate a wide range of wire diameters from φ0.09mm (core 0.03mm) to thicker sizes. We can also handle coating with various resin materials such as general-purpose resins, fluorine resins, super engineering plastics, and UV-curable resins. We conduct detailed discussions with our customers and provide proposals and realizations tailored to their needs, from the establishment of coating lines to modifications of existing lines and suggestions for individual key components. 【Features】 ■ Wide range of needs from small lot products to mass production ■ Capable of high-speed processing at 1200m/min ■ Proven track record in the electric wire, medical tube, and wire rope industries, as well as in the tire and belt industries *For more details, please refer to the materials available for download in PDF format. Feel free to contact us with any inquiries.

• Extrusion Machine

The "Medical Tube Extruder" is a highly regarded extruder for the production of high-precision tubes, such as high-functionality catheter tubes, thin-walled tubes, and tubes with blades. It accommodates various nylon-based resins represented by Pebax, as well as polyurethane resins, contrast agent-containing compounds, fluoropolymers, and engineering plastics like PEEK. In addition to tube molding, we provide total solutions for coating molding know-how and material procurement consultations. 【Features】 ■ Achieves high-precision tube molding ■ Provides an extruder that realizes stable discharge without using a gear pump ■ Compatible with various resins ■ Widely adopted by major medical device manufacturers as well as tube molding manufacturers ■ Custom design infused with over 70 years of know-how in extruder development to realize the tubes our customers want to create * For more details, please download the PDF or feel free to contact us.

• Extrusion Machine
• Other processing machines

The "Wire Feeding Machine" is a device that feeds wire from any bobbin during the production of electric wires, medical tubes, or optical fibers. We offer various types to suit your needs, including shaft type, shaftless type, and bobbin traverse type. In the multi-head wire feeding machine (for optical drop cables) of the shaft type, bobbins for optical fibers, tension members, and nylon tapes can be attached, allowing each to be fed out at any set tension. 【Features】 ■ A device that feeds wire from any bobbin ■ Various types available to suit your needs ■ Bobbins for optical fibers, tension members, and nylon tapes can be attached, allowing each to be fed out at any set tension ■ Custom manufacturing is possible with the desired number of shafts *For more details, please refer to the PDF document or feel free to contact us.

• Winding Machine

The "Tube Pickup and Cutting Machine" is a pickup and cutting machine for the production of medical tubes. The "pickup machine" adopts a belt caterpillar system, enabling stable production from low to high speeds, while the "cutting machine" can cut tubes to any specified length and number of cuts. We also prepare discharge conveyors tailored to the desired product length, and by incorporating inspection equipment, we can customize features such as sorting good and defective products. 【Features of the Pickup Machine】 ■ Pickup and cutting machine for the production of medical tubes ■ Adopts a belt caterpillar system, enabling stable production from low to high speeds *For more details, please refer to the PDF document or feel free to contact us.

• Other processing machines
• Plastic processing machines (cutting and rolling)

The "Vacuum Water Tank and Three-Axis Movable Water Tank" is a water tank for medical tube molding. The "Vacuum Water Tank" stabilizes the molding of tubes using a vacuum chamber and sizing die. The "Three-Axis Movable Water Tank" allows for adjustment of the water tank position in three axes: left-right, front-back, and up-down, enabling the cooling of tubes that come out of the mold at the appropriate position. It is designed to accommodate both vacuum sizing and plate sizing mechanisms. 【Features of the Vacuum Water Tank】 ■ Water tank for medical tube molding ■ Stabilizes tube molding using a vacuum chamber and sizing die *For more details, please refer to the PDF document or feel free to contact us.

• Thermostatic water bath
• Thermostatic chamber

The "Pail Packer" is a device that drops insulated wires into pail cans and cardboard boxes. It is used in combination with a turntable. The nozzle rotation speed automatically follows according to the wire speed. It can be integrated into an extrusion line or used in offline rewind types, depending on the application. 【Features】 ■ A device that drops insulated wires into pail cans and cardboard boxes ■ Used in combination with a turntable ■ The nozzle rotation speed automatically follows according to the wire speed ■ Usable according to application *For more details, please refer to the PDF materials or feel free to contact us.

• Transport and handling robots
• Packing Machine
• Other conveying machines

The "Winding Machine" is a device that winds electric wires, medical tubes, or optical fibers onto any bobbin. We offer various types to suit your needs, including shaft types (single head, double head), shaftless types (single head, double head), guide traverse types, bobbin traverse types, gantry types, and fully automatic types. With the fully automatic type, simply set empty bobbins on the conveyor, and it will automatically handle everything from bobbin loading, switching, detaching, to unloading. 【Features】 ■ Various types are available to meet your needs ■ In the fully automatic type, just set empty bobbins on the conveyor, and it will automatically perform all processes from loading, switching, detaching, to unloading ■ Proven wire speeds of up to Max. 1500m/min. *For more details, please refer to the PDF document or feel free to contact us.

• Winding Machine

The "Rewinding Machine" is a device used to rewind electric wires, medical tubes, or optical fibers with stable tension. By incorporating inspection equipment, it is also possible to conduct full-length inspections of products. It mainly consists of a feeding machine, a take-up machine, inspection equipment, and a winding machine. It is widely used across various industries. 【Features】 ■ By incorporating inspection equipment, it is also possible to conduct full-length inspections of products. ■ The device mainly consists of a feeding machine, a take-up machine, inspection equipment, and a winding machine. ■ It is widely used across various industries. *For more details, please refer to the PDF materials or feel free to contact us.

• Winding Machine

The "Electron Beam Crosslinking Wire and Tube Transport Line" is a device for handling the electron beam irradiation crosslinking of wires or tubes. It mainly consists of a feeding machine, pulley stand, take-up machine, and winding machine, and is capable of handling ultra-fine wires, achieving stable handling even at low tension. The line tension has a minimum of 30g, and the line speed has a maximum of 300m/min. 【Features】 ■ A device for handling the electron beam irradiation crosslinking of wires or tubes ■ Mainly composed of a feeding machine, pulley stand, take-up machine, and winding machine ■ Compatible with ultra-fine wires ■ Achieves stable handling even at low tension ■ Line tension has a minimum of 30g, and line speed has a maximum of 300m/min *For more details, please refer to the PDF document or feel free to contact us.

• Other conveying machines
• Transport and handling robots

The "Winder" is a device that rewinds ultra-fine wire for electric cables or medical tubes onto a bobbin for a blading machine in any desired quantity. It consists of a feeding machine, dancer roll, and winding machine, and can accommodate any number of wires based on the number of axes in the feeding machine. Depending on the number of axes in the feeding machine, it can handle any number of wires, with a proven capability for wire diameters from φ0.016mm, tension from Min. 5g, and rewind speeds up to Max. 300m/min. 【Features】 ■ Capable of rewinding each set wire at a low and stable tension ■ Composed of a feeding machine, dancer roll, and winding machine ■ Can accommodate any number of wires based on the number of axes in the feeding machine ■ Compatible with both round and flat wires ■ Proven capability for wire diameters from φ0.016mm, tension from Min. 5g, and rewind speeds up to Max. 300m/min *For more details, please refer to the PDF document or feel free to contact us.

• Winding Machine

The "Fiber Optic Core Screening Proof Tester" is a screening device for fiber optic cores. It performs a proof test (tensile strength test) while rewinding the fiber optic core. If the proof test is not performed, it can also be used as a standard rewinding machine. 【Features】 ■ Screening device for fiber optic cores ■ Performs proof tests (tensile strength tests) while rewinding the fiber optic core ■ Can be used as a standard rewinding machine if the proof test is not performed *For more details, please refer to the PDF document or feel free to contact us.

• Tester
• Testing Equipment and Devices

The "Fiber Optic Ribbon Core Manufacturing Line" is a device that forms colored multi-core optical fibers into a ribbon (tape) shape while binding them with UV resin, producing multi-core ribbon cables. It consists of a feeding machine, UV resin supply device, forming die, UV lamp, take-up machine, winding machine, inspection equipment, static eliminator, and more. 【Features】 - A device that forms colored multi-core optical fibers into a ribbon shape while binding them with UV resin, producing multi-core ribbon cables. - Composed of a feeding machine, UV resin supply device, forming die, UV lamp, take-up machine, winding machine, inspection equipment, static eliminator, etc. *For more details, please refer to the PDF document or feel free to contact us.

• Binding/Packing Machine
• Other processing machines

The "Optical Fiber Coloring Device" is a machine that colors optical fibers with UV ink. It mainly consists of a feeding machine, UV ink supply device, coloring head, UV lamp, take-up machine, inspection equipment, and winding machine. Depending on the configuration, it can also be used as a rewinding machine for optical fibers. 【Features】 ■ A device that colors optical fibers with UV ink ■ Mainly consists of a feeding machine, UV ink supply device, coloring head, UV lamp, take-up machine, inspection equipment, and winding machine ■ Depending on the configuration, it can also be used as a rewinding machine for optical fibers *For more details, please refer to the PDF document or feel free to contact us.

• Other processing machines
• Other painting machines

The "High-Speed Taping Device" is a machine that performs taping on the core of high-speed transmission cables. It wraps tape such as Al/PET, PET, or PTFE around a single-core or dual-core in a way that minimizes deformation of the product. By using a double taping head, it is possible to quickly wrap two types of tape in S and Z configurations simultaneously. The device consists of a feeding machine, a taping head (single or double), a take-up machine, and a winding machine, and the taping head can accommodate both vertical and horizontal orientations. 【Features】 - A device that performs taping on the core of high-speed transmission cables - Wraps tape such as Al/PET, PET, or PTFE around a single-core or dual-core - Composed of a feeding machine, taping head, take-up machine, and winding machine - The taping head can be configured for both vertical and horizontal orientations - Taping head rotation speed is up to 1500 rpm, with tape tension records starting from 100 g *For more details, please refer to the PDF document or feel free to contact us.

• Taping Machine