サワイリエンジニアリング List of Products and Services

The "SWM-P5" is a mobile 5-axis machining machine developed with the new concept of "bringing the machine close to the workpiece." If placed on a layout table or a grooved plate, it can be set up by the customer themselves and allows for simultaneous 5-axis machining using tip point control. Using cutting tools such as ball end mills, it can perform "modeling" at a 1:1 scale of a car on clay, foam, and some synthetic wood materials. 【Features】 ■ Smooth mobility and setup ■ Compact storage with two-stage elevation ■ Compact 5-axis head ■ Easy setup ■ Compatible with CAD/CAM operations *For more details, please download the PDF or feel free to contact us.

• Other processing machines

The "SWM Series" is a three-axis gantry machining center that has received high praise in the wooden mold industry. The table moves back and forth, while the spindle moves left and right, as well as up and down, to perform machining operations. It is equipped with an ATC (Automatic Tool Changer) for automatic tool exchange. Additionally, it features an automatic tool length measurement device, eliminating the need for measurement with a base master, making it a user-friendly machine. This NC model machining center achieves smooth machining shapes with AI contour control I. Thanks to the FANUC spindle motor, it is capable of machining with stable torque from low to high speeds. Moreover, it uses high-rigidity precision linear guide ball screws, allowing for smooth axis movement. 【Features】 ■ Custom-made specifications available ■ Control unit: FANUC 0i-MF ■ All axes driven by ball screws ■ Automatic tool length measurement ■ Automatic centralized grease lubrication system *For more details, please download the PDF or feel free to contact us.

• Other processing machines

The "SWR Series" employs patented technology of non-contact magnetic gears, allowing it to rotate the spindle at a maximum speed of 60,000 RPM, even though it uses bevel gears. Because it is non-contact, the heat from the spindle motor is less likely to be transmitted. This non-contact gear technology enables tool changes at high speeds using a turret system, resulting in a very compact machine. It is an NC high-speed router processing machine capable of tool changes in approximately 3 seconds due to its fast indexing speed. Additionally, with FANUC AI contour control, it has achieved a reduction in shape errors during high feed rates. **Features** - Non-contact gears prevent heat from the spindle motor from transferring to the holder. - Non-contact gears eliminate vibrations caused by rotational transmission. - Non-contact gears allow for rotation at 60,000 RPM. - Six ATCs with a 6-axis turret eliminate the need to line up high-speed spindles. - Fast indexing speed. - Excellent dust collection capability does not hinder processing. *For more details, please download the PDF or feel free to contact us.*

• Other processing machines

The "SWS Series" is a processing machine that performs drilling, cutting, and other operations on various long materials, primarily focusing on long aluminum extrusions. The following models are available: - 6-axis turret type... capable of tool exchange using a 6-axis turret - ATC-equipped type... equipped with a 12-tool umbrella-type ATC or a 24-tool twin-arm type ATC on a BT40/3.7kw/10000min-1 spindle - SA type... SWS-SA type with angle cutting functionality All models are equipped with our original conversational programming system, the "S-SYSTEM," which simplifies the programming of processing operations. Each axis is driven by ball screws and features three linear guides, achieving high rigidity and precision. The linear guides use THK LM guides. **Features** - Industry-leading rapid feed speed and rigidity - All axes driven by ball screws - All models equipped with the original conversational "S-SYSTEM" - Automatic tool length measurement device included - Automatic centralized grease lubrication system included - Air clamp vice included - Work stopper included - Cutting oil system (oil mist) included *For more details, please download the PDF or feel free to contact us.*

• Other processing machines

The "SWF Series" is used by companies engaged in steel processing and sales for building materials when they provide added value through processing. It is an NC long-length steel processing machine that maintains stable positioning accuracy over a long period, utilizing linear guides and ball screws on each axis, and the X-axis is equipped with a TCG runner (roller pinion rack). By using a frame structure and #45 linear guides, it enhances machine rigidity compared to the conventional SWS series, achieving quick acceleration and deceleration as well as high torque processing. The dedicated conversational programming device reduces programming time, and since this program can be operated for an extended period, cost-effectiveness can be expected. 【Features】 ■ "Easy Setup" with comprehensive standard equipment (clamps, work stoppers, tool length measurement devices, grease lubrication systems, coolant circulation systems) ■ "Tool Change Anywhere" with ATC linked to the X-axis (time reduction through on-site tool changes) ■ "Easy Input" with long-length programming software "S-SYSTEM" installed *For more details, please refer to the PDF materials or feel free to contact us.

• Other processing machines

Our company manufactures custom NC machine tools tailored to our customers' needs. First, we listen to what kind of machine the customer wants to create, then we create a conceptual design using 3D CAD and finalize the specifications. [Examples of requests from customers] - I want the stroke of each axis to be the desired dimensions. (I want to create a machine tailored to the workpiece) - I want to reduce costs without needing much precision or rigidity. (Cost reduction) - I want to increase the spindle speed. (Increase processing efficiency) - I want to increase the number of spindles. (Increase production efficiency with a multi-head setup) - I want to increase the number of control axes. (Reduce setup time) - I want to install additional devices. (Mist prevention) - I want to change the number of ATC tools. (Increase efficiency) - I want to add a workpiece clamping device. (Such as vacuum clamps) - I want to change the position of the operation panel and control panel. (Improve operability) - I want to collect chips. (Environmental measures) - I want to add a dedicated screen to streamline programming and setup tasks. (Dedicated system) - I want to dock with the current equipment. (Inline) We will respond to various requests. *For more details, please download the PDF or feel free to contact us.

• Resin processing machine

<Optimal for wooden molds, foam molds, and trimming applications> The gantry-type 5-axis machining center [SWM5 series] features a compact, specially designed built-in spindle that allows the tool to reach intricate areas. With a 3.7 kW spindle running at 15,000 min-1, it powerfully processes materials such as wooden molds, resin, chemical wood, carbon, and FRP. Equipped with AI contour control 2 and tip point control, it enables simultaneous 5-axis machining, achieving smooth processing. 【Custom-made by Sawairi】 1. The specifications of the table can be customized to your preferences. - T-slot table - Vacuum table - Tapping specifications, etc. 2. The table size can be tailored to your requirements. - 2500mm x 1200mm (standard) - 4000mm x 2000mm (large order) - 1000mm x 1000mm (small order) *For more details, please refer to the PDF document or feel free to contact us.

• Other machine tools

This is a gantry-type panel processing machine that can move. Large: 5X10 or larger (workpieces with a width of 1500mm or more and a length of 3000mm or more) Medium: 4X8 or larger (workpieces with a width of 1200mm or more and a length of 2400mm) Small: 3X6 (workpieces with a width of 900mm and a length of 1800mm) Screw fastening: A dedicated machine for screwing into sheet materials. This model is ideal for truck body construction and residential building materials (panel materials). The large series demonstrates its true value with insulated panels for trucks. Equipped with our original "Vertical and Horizontal Saw Unit," it consolidates the panel step cutting process, which traditionally required two steps (horizontal and vertical cutting), into one step, significantly reducing the takt time. The medium series accommodates various panels and features a spindle rotating head, enabling flexible angle cutting with a saw angle head. The small series also produces long vises in addition to workpiece suction, making it ideal for processes such as edge processing.

• Milling machine

We would like to introduce a case study of the "5-axis mortising machine" that we manufactured for a building materials manufacturer. This is a specialized machine for cutting the ends of large aluminum long materials. With its 5-axis head, it is capable of 3D cutting. By equipping it with tools such as end mills, it can also perform drilling and milling on the ends of the workpieces. 【Case Overview】 ■ Application: 3D cutting of the ends of residential and building materials ■ Industry: Building materials manufacturer *For more details, please refer to the PDF document or feel free to contact us.

• Contract manufacturing

The "SWMG Series" is a space-saving design NC gantry-type 3-axis machining center, where the crossbeam moves back and forth, compared to table-moving models. The structure has the traveling unit located on the top, making it less susceptible to the effects of chips. By optionally attaching a dust collection hood and dust collector to the rear of the machine, cleaning is completed simply by blowing the chips generated during cutting into the dust collection hood with air blow. 【Features】 ■ Space-saving ■ Resistant to chips ■ Abundant optional specifications ■ Comprehensive standard specifications ■ Adaptable to other fields *For more details, please refer to the PDF materials or feel free to contact us.

• Other processing machines

The "SWM Full Cover Type" is a compact NC model machining machine designed for space-saving with a smaller body. It comes standard with an "automatic tool length measurement device," "12-tool ATC or 24-tool ATC," "AI contour control II," and a "4GB data server." You can start machining immediately after installation by using CADCAM and other software. 【Features】 ■ NC Device: FANUC 0i-MF PLUS ■ Spindle Shape: BT30 or BT40 pull stud MAS-1 type (tooling sold separately) ■ ATC: Disc type 12-tool ATC ■ Maximum Spindle Power: 3.7 kW ■ Maximum Speed: 10,000 min-1 *For more details, please refer to the PDF materials or feel free to contact us.

• Other processing machines

We manufacture "Rivet Machines." It is possible to insert rivets into perforated plates and frames and then fasten them. The hydraulic press ensures secure fastening. 【Case Overview】 ■ Application: Fastening aluminum plates to a frame with rivets ■ Main Industry: Truck body construction *For more details, please refer to the PDF document or feel free to contact us.

• Other processing machines

We accept orders for the production of "carbon sheet processing machines." Materials can be set on the suction table, allowing for milling and hole processing to achieve the desired thickness. The main spindle is equipped with a dust collection hood, enabling processing while collecting chips. This machine, with its table movement, can process the thickness of sheet materials with high precision. 【Case Overview】 ■ Applications: Drilling, milling, and finishing processing of sheet materials such as carbon ■ Main Industries: Material manufacturers, etc. *For more details, please refer to the PDF document or feel free to contact us.

• Other processing machines

We accept orders for the production of "low-profile gantry model machining machines." This gantry-type model machining machine has a low height, making it suitable for large, thin workpieces such as wooden patterns for casting tables. Due to the low center of gravity of the machine, it excels not only in drilling but also in milling operations. 【Case Overview】 ■ Application: For relatively thin and large wooden patterns (such as wooden patterns for casting tables) ■ Main Industry: Wooden pattern industry *For more details, please refer to the PDF document or feel free to contact us.

• Other processing machines

We would like to introduce a case study of the "Long Material and Panel Material Composite Machine." At the request of a residential building materials manufacturer, we equipped a panel processing machine with a vice that can process both "panel materials" and "long materials" with a single machine. During panel processing, the workpiece is suctioned to the table, and during long material processing, the vice, which is retracted, is pulled out into the processing area for machining. 【Case Overview】 ■ Application: For customers processing aluminum long materials and aluminum panels ■ Main Industry: Building materials industry, etc. *For more details, please refer to the PDF document or feel free to contact us.

• Other processing machines

We would like to introduce a case study of the "Long-Length Gantry Type 5-Axis Machining Center." The table length is 7000mm, and the suction area is divided into four sections, allowing for adjustments based on the workpiece size. With a compact 5-axis head, it can process at various angles, and by equipping it with a saw blade, cutting operations are also possible. 【Case Overview】 ■ Application: Long-length resin panels and long-length aluminum materials ■ Main Industries: Construction materials industry, bus and truck industry, etc. *For more details, please refer to the PDF document or feel free to contact us.

• Other processing machines

We would like to introduce a case study of our "NC Cutting Machine with Fixed Dimensions." Thanks to NC control, it is possible to perform high-precision processing by feeding the workpiece. The workpiece is securely fixed by clamps from the sides and above, ensuring reliable cutting. After cutting, the workpiece is automatically discharged to the front. 【Case Overview】 ■ Application: Cutting processing of aluminum materials and resin materials ■ Main Industries: Aluminum industry, resin industry *For more details, please refer to the PDF document or feel free to contact us.

• NC unit
• Plastic processing machines (cutting and rolling)

We accept orders for the production of "small end processing machines." These are specialized machines for cutting and hole processing at the ends of small aluminum long materials, capable of inserting workpieces for cutting and hole drilling. Please feel free to consult us when you need assistance. 【Case Overview】 ■ Application: Cutting and hole processing at the ends of small aluminum long materials ■ Main Industries: Construction materials industry, etc. *For more details, please refer to the PDF document or feel free to contact us.

• Other processing machines

We would like to introduce a case study of the "Dual-Head Milling Machine for Resin." There are two large cutters arranged horizontally, and the workpiece can pass between these cutters for milling. Since we process resin stacked on the table, we can handle a large number of pieces at once. After the side processing is completed, the table rotates 90°, allowing for processing on all four sides in one cycle. 【Case Overview】 ■ Application: Mirror finishing of resin sides ■ Main Industries: Light guide plate and resin material manufacturers *For more details, please refer to the PDF document or feel free to contact us.

• Milling
• Plastic processing machines (cutting and rolling)

We would like to introduce a case study of the "V Groove Processing Machine." This machine creates a V groove in steel plates and bends the V part to achieve a small bending radius and an internal angle close to a sharp corner. By adjusting the height of a multi-head cutting unit by 0.1mm, it can perform four grooves in a single cutting operation, making it efficient. 【Case Overview】 ■ Application: Grooves for bending steel plates (sharp corners, minimum bending radius) ■ Main Industry: Sheet metal manufacturing companies *For more details, please refer to the PDF document or feel free to contact us.

• Other processing machines

We would like to introduce a case study of the "Horizontal Machining Center." This is a dedicated machine that clamps the workpiece in a special vice and performs machining from the side. It drills horizontal holes, followed by chamfering and tapping. Since multiple workpieces can be mounted, efficient processing can be achieved. Please feel free to consult us when you need assistance. 【Case Overview】 ■ Application: For mass-produced parts ■ Main Industry: Parts manufacturers *For more details, please refer to the PDF document or feel free to contact us.

• Machining Center

We would like to introduce a case study of the "Punch Press Equipped NC Long Material Processing Machine." This long material processing machine is equipped with a punch press unit next to a swiveling spindle (SA type). It achieves high-speed processing for workpieces with numerous hole machining, primarily for angle and channel-shaped materials. It can perform hole machining at approximately 20 times the speed of processing done with an end mill. 【Case Overview】 ■ Application: For customers processing long aluminum materials such as aluminum sashes and curtain rails ■ Main Industry: Building materials industry, etc. *For more details, please refer to the PDF document or feel free to contact us.

• NC unit
• Other processing machines

We would like to introduce a case study of the "Vertical Lathe Function Composite Gantry Type NC Machining Center." This is a 5-axis machine (simultaneous 3-axis) equipped with a workpiece rotating table on the table of a 3-axis machine that moves back and forth and the spindle moves left and right and up and down. It is equipped with a tool holder that can move the spindle vertically, allowing for lathe processing while rotating the workpiece. 【Case Overview】 ■ Application: Processing of carbon before quenching ■ Main Industry: Industrial machinery industry *For more details, please refer to the PDF document or feel free to contact us.

• NC unit
• Other processing machines

We would like to introduce a case study of the "Gantry Screw Tightening Machine." This machine places a sheet material on the frame, performs pre-drilling, and then uses a screw tightening unit to secure the sheet. Two gantries are prepared to run on a single machine frame; one performs the pre-drilling while the other carries out the screw tightening. 【Case Overview】 ■ Application: Mounting sheets onto truck beds, tightening screws into building materials ■ Main Industries: Truck body manufacturing industry, housing materials industry *For more details, please refer to the PDF document or feel free to contact us.

• Other processing machines

We would like to introduce a case study of the "Transport NC Panel Processing Machine." This panel processing machine is equipped with a roller conveyor installed on the machine frame and features such as a work pusher on the machine gate, allowing for the discharge of workpieces to the next process. It is a custom specification tailored to the customer's workpieces and factory conditions. 【Case Overview】 ■ Purpose: Processing of panel materials and automation to the next process ■ Main Industries: Customers involved in various panel processing *For more details, please refer to the PDF document or feel free to contact us.

• NC unit
• Other processing machines

We would like to introduce a case study of the "Vice Self-Propelled NC Long Material Processing Machine." This machine is equipped with a self-propelled vice that features a servo motor attached to the air clamp vice included with the long material processing machine. The air clamp vice automatically positions itself according to the program, eliminating the need for customers to adjust the position manually. 【Case Overview】 ■ Applications: Long aluminum materials, aluminum sashes, etc. ■ Main Industries: Construction materials industry, etc. *For more details, please refer to the PDF document or feel free to contact us.

• Other processing machines
• NC unit