Coperion K.K. List of Products and Services

We would like to introduce the "Food, Health, and Nutrition Division" established by Copelion Co., Ltd. in 2024. In this new division, manufacturers of industrial machinery in the food, pharmaceutical, and cosmetics industries have joined the Copelion group, combining their respective strengths to provide better services to customers in these markets. This has enabled the realization of a broader and deeper portfolio, enhancing our ability to offer proven process solutions worldwide. 【Additional Brands (Example)】 ■Baker Perkins ■Diosna, VMI, PEERLESS, Shaffer ■Shick Esteve ■Gabler *For more details, please download the PDF or feel free to contact us.

• Other food machinery

With the introduction of MEGAfeed, it has become possible to recycle fiber and film grinding products with extremely low bulk density, as well as flake recycling materials, in a more economical manner. By using "ZS-B MEGAfeed," it is now possible to handle plastics with a bulk density of approximately 0.03g/cm3, which were previously limited in extrusion volume and considered difficult to recycle. Experience efficient and economical recycling with the combination of this product and Coperion's "ZSK twin-screw extruder." 【Features】 ■ Significant increase in processing volume for fibers, films, and flakes, with great economic benefits ■ Compatible with raw materials that have low bulk density, around 0.03g/cm3 (testing is required) ■ If you are already using Coperion side feeders, they can be replaced (depending on the extruder size) ■ Testing can be conducted at Coperion in Germany *For more details, please feel free to contact us.

• Extrusion Machine

Leveraging over 65 years of process know-how and technology cultivated in the plastic industry, we will carry out various plastic recycling more efficiently. Mechanical recycling of plastics not only contributes to society but also allows customers to gain greater profits by ensuring that the recycled products hold the same value as the original raw materials, rather than downgrading them. In the increasingly recognized field of chemical recycling, it is possible to perform chemical recycling of waste plastics while considering chlorine countermeasures. 【Examples of Plastic Recycling】 ■ Material recycling including multi-layer films ■ Mechanical recycling of waste plastics considering chlorine countermeasures ■ B to B recycling system for PET certified by FDA/EFSA * For more details, please refer to the PDF materials or feel free to contact us. * You can check the video on material recycling of multi-layer films below.

• plastic
• Extrusion Machine
• Other machine elements

The pioneer of co-rotating twin-screw extruders, Copelion, aims to be a trusted partner for customers worldwide with its extensive process engineering and rich track record (over 15,000 units as of January 2022). ■ Features of ZSK Mc18 Achieves world-class torque level of 18 Nm/cm³, suitable for various applications. ■ Features of STS Mc11 Achieves process technology, torque level, and equipment strength inheriting the Mc designation of ZSK. *Major components (gearbox) are made in Europe.

• Extrusion Machine
• Other processing machines

Copelion has established a solid position in the plastic industry as a specialized manufacturer of twin-screw extruders. With the increase in the global population and the rising trend in the consumption of plant-based proteins, along with growing interest in healthy eating in Europe and the United States, Copelion Germany has established a food division and is conducting long-term technical research in collaboration with the German Institute of Food Technology. Among these, there is a growing interest in dry-type textured vegetable protein (TVP) and high-moisture type (HMMA), and the deep-groove extruder 'ZSK MEGA Volume (Mv)' is already making significant contributions as an alternative food for textured animal protein in various countries, including Europe and the United States. In addition to textured vegetable protein, the continuous production method characteristic of twin-screw extruders has also proven effective in other food processes, such as chocolate crumb. 【Features】 ■ Screw outer diameter to inner diameter ratio: 1.8 ■ Torque density: 11.3 Nm/cm³ ■ Screw size: 27mm-125mm ■ Screw speed: up to 1,800 rpm *For more details, please refer to the PDF document or feel free to contact us.

• Food Processing Equipment

The "STS25Mc11" is a compact, high-torque extruder developed in response to requests from customers in the plastics industry and research institutions. Designed with a focus on compactness and handling, it is well-suited for research applications. It employs a tie rod system for barrel connection, allowing for very quick barrel changes compared to our conventional models. 【Features】 ■ Achieves an extrusion rate of 2 to 80 kg/h ■ Enables precise scaling up to large machines with the same screw inner and outer diameter ratio as conventional models ■ Utilizes a cartridge heater system for uniform heating and energy efficiency ■ Gear reducer and torque limiter are made in Europe ■ Active in research on CNF, bioplastics, and more *For more details, please refer to the materials. Feel free to contact us with any inquiries.

• Extrusion Machine

The Plus Compacting Machine is a device for agglomerating low-density recycled materials. It is suitable for compressing "flake materials, foamed materials, fibers, and films." The agglomerates have a higher density than the original materials, providing advantages in handling and flowability. It enables extrusion molding and injection molding without forced feeding. Agglomerated pellets are produced in a continuous process without adding water to the product. We offer two sizes (HV50, HV70) depending on the production volume.

• Resin processing machine

Stable production, increased output, and product quality (good dispersion) are naturally important points in masterbatch production. Please try the masterbatch-specific twin-screw extruder STS Mc11 series, which pursues a "simple and quick cleaning equipment structure." 【Features】 ■ Easy removal and cleaning with masterbatch-specific die heads (STS 35–65) ■ Ease of cleaning for the raw material hopper and feed barrel ■ Installation of a color to prevent dirt between the vent port and cover ■ Other screw elements and barrels capable of taking in more powder 【Benefits】 ■ Rapid disassembly and cleaning during color changes ■ Reduced production costs due to decreased downtime 【Production Capacity (Examples)】 ■ 30% PE / 20% additives / 50% blue pigment: ~100 kg/h / STS35Mc11, ~560 kg/h / STS65Mc11 ■ PP / 70% TiO2: ~220 kg/h / STS35Mc11, ~1,200 kg/h / STS65Mc11 *For more details, please refer to the PDF document or feel free to contact us.

• Extrusion Machine
• Other processing machines

The extruder STS Mc from Copelion (made in Nanjing, China) has been upgraded with the addition of STS Mc PLUS. To live up to the name "PLUS," the specifications have also been enhanced. 【Features】 ■ Torque density: 13.6 Nm/cm³ ■ Screw diameter: 50mm to 75mm ■ Screw speed: up to 900 rpm ■ A variety of materials available for barrels/elements, including nitrided steel, high-speed tool steel, corrosion-resistant steel, and wear-resistant steel ■ Equipped with cartridge heaters *For more details, please refer to the PDF document or feel free to contact us.

• Extrusion Machine
• Other processing machines

At Coperion, we have developed a groundbreaking system for mechanical recycling. In conventional mechanical recycling, two extruders are typically used. The first extruder is used for melting and filtering the recycled material. The second extruder shapes the material into the desired form. With FilCo (Filtration Compounder), we achieve the above two processes with a single extruder. This reduces energy consumption by 50% and significantly decreases the required floor space.

• Extrusion Machine
• plastic

We have developed the "STS Mc11 Tandem Mixing Processing System" as a dedicated machine for temperature and shear-sensitive plastics. Backed by Coperion's advanced processing know-how, this system consists of a twin-screw extruder "STS Mc11" and a single-screw extruder. In addition to achieving highly reproducible and stable product quality with a large extrusion volume, it also enables high profitability and flexibility. 【Features】 ■ Achieves high product quality as a dedicated machine for temperature and shear-sensitive plastics (such as PVC). *For more details, please refer to the PDF document or feel free to contact us.

• Extrusion Machine
• Other processing machines

Introducing a feeding stabilization device that dramatically increases the extrusion volume and filler ratio in products! The 'Feeding Stabilization Device (FET)' developed by Coperion uses breathable materials in the feeding zone and performs vacuum suction. As a result, it can significantly increase the feed amount of unstable raw materials that are prone to causing feed limits. In a comparison of FET on and off in the ZSK45 Mc18, an increase of approximately 100% in extrusion volume has been achieved. 【Features】 ■ Increased filler ratio, increased extrusion volume ■ Reduced specific energy due to increased extrusion volume ■ Capable of handling fine, non-compressible fillers ■ Stabilization of the process ■ Compatible with small machines ■ Applicable to all sizes of ZSK/ZS-B series ■ Filter membranes can be easily replaced as needed ■ Patent registered (EP 1 977 877 B1, EP 2 218 568 B1) *For more details, please refer to the PDF document or feel free to contact us.

• others

The "ZSK 18 MEGAlab" is built on the proven technology of ZSK extruders. It has been developed to accommodate small batch sizes of raw materials. With a compact design that integrates a control panel, barrel cooling system, and vacuum system into a movable base frame, it can handle raw material batch sizes starting from 200g. Reliable scale-up It is suitable for fundamental research applications such as investigating raw material formulations. 【Features】 ■ Maximum extrusion output of 40 kg/h (depending on raw material composition and conditions) ■ Modular 4D barrel and a wide range of screw elements ■ Easy operability with a touch screen and PLC ■ Good operability and quick resin changeover with a rapid attachment and detachment system *For more details, please refer to the PDF document or feel free to contact us.

• Extrusion Machine

The "Kombiplast Tandem Extruder" is a mixing equipment composed of a ZSK twin-screw extruder and an ES-A single-screw extruder. This product demonstrates excellent product quality and high economic efficiency in the mixing of materials with poor thermal stability, such as PVC and wire coating materials. It is utilized in various fields, including soft PVC for shoes and shoe soles, as well as rigid PVC and special compositions. 【Features】 ■ A mixing device suitable for products with low thermal stability and sensitivity to shear ■ Reduces the load on products by minimizing residence time ■ Precise resin temperature control ■ Effective removal of volatile components ■ Quick and easy disassembly for cleaning *For more details, please refer to the PDF materials or feel free to contact us.

• Extrusion Machine

The "ZSK Mc18" is an extruder designed for products that require high torque, such as engineering plastics and TPE. It enables low shear force operation under high filling conditions, achieving high product quality. Additionally, the newly designed and developed ZSK significantly improves productivity with enhanced safety. The improved specific energy contributes to energy savings, allowing for broad and flexible applications. 【Features】 ■ High torque density (18 Nm/cm3) - Achieves high product quality through low shear force operation due to high material filling. ■ Up to 100% increased extrusion volume - Low-temperature extrusion with higher extrusion volume. *For more details, please refer to the PDF document or feel free to contact us.

• Extrusion Machine

The "ZSK Twin-Screw Extruder" is an extruder designed for high-capacity polyolefins and compounds, as well as for film, sheet, and reactive extrusion applications. All process sections of the ZSK are modular in structure. The standard specification barrels and screw elements are made of nitrided steel, and corrosion-resistant and wear-resistant materials are also available. Depending on a series of process categories such as conveying, plasticizing, kneading, homogenizing, degassing, and pressurizing, it achieves high product quality and extrusion volume. 【Features】 ■ Optimization of the process section with flexible barrel and screw configurations ■ Standard specification barrels and screw elements are made of nitrided steel, with corrosion-resistant and wear-resistant steel also available *For more details, please refer to the PDF materials or feel free to contact us.

• Extrusion Machine

At Copelion Co., Ltd., with the merger of Herbold through M&A, we are now able to handle the entire process from grinding, washing, sorting, agglomeration, to compounding of PIR and PCR materials. We can accommodate both mechanical and chemical recycling in plastic recycling. [Features] ■ Mechanical Recycling 　➡ Multi-layer film recycling 　➡ PET B to B recycling ■ Chemical Recycling 　➡ Dechlorination *For more details, please feel free to contact us.

• Extrusion Machine

Copelion Co., Ltd. (Headquarters: Germany) has been providing various solutions and services, including standalone twin-screw extruder equipment, based on over 68 years of know-how and experience since the world's first release of the co-rotating twin-screw extruder. Not limited to twin-screw extruders, we comprehensively offer auxiliary equipment before and after the extruder (air transport systems, cutters, LIW feeders, waste plastic washing and agglomeration equipment) and turnkey systems tailored to our customers' needs. 【Business Activities】 ■ Technical proposals and import sales of extruders ■ After-sales service and parts sales ■ Auxiliary equipment and systems related to extruders

• Extrusion Machine
• others

The "STS Mc11" is an extruder manufactured by Coperion Nanjing, capable of delivering a sufficient torque density of 11.3 Nm/cm³ for general-purpose plastics and engineering plastics compounds. The main component, the reducer, is equipped only with European-made parts, enhancing reliability, including machine precision. 【Features】 ■ Torque density: 11.3 Nm/cm³ ■ Screw diameter: 25 mm to 96 mm ■ Screw speed: up to 900 rpm ■ The materials for the barrel/elements are available in a variety of options, including nitrided steel, high-speed tool steel, and chrome steel. *This catalog is a digest version. If you would like the complete version, please apply through "Contact Us."

• Extrusion Machine
• Other processing machines