ARMONICOS CO., LTD. List of Products and Services

"spScan" is a reverse engineering software that can create high-quality surfaces from point cloud measurements. It is utilized as a tool to support product design and analysis in various manufacturing industries, including automotive, home appliances, and medical devices. With continuous development and improvements, it features functions that reflect various user needs. It enables surface creation tailored to specific purposes, such as "reproducing faithful shapes with minimal error from point clouds" and "creating smooth surfaces with fewer control points." 【Features】 ■ Surface creation ■ Evaluation functions ■ Design ■ Analysis ■ Design and prototyping *For more details, please download the PDF or feel free to contact us.

With ClassNK-PEERLESS's basic modeling function, you can intuitively create 3D models simply by "painting" along point clouds. Even shapes and structures that are difficult to model in CAD can be quickly and easily modeled by anyone using specialized functions for each element with just one command. The supported elements are as follows: Piping (straight pipes, elbows, bends, curved pipes, reducers, tees, insulation materials) Valves (globe, gate, angle, butterfly, ball, safety, spacers) Flanges, flange bolts Steel materials (H-beams, angle materials, channel steel, flat steel, I-beams, T-shaped members, spherical flat steel, square steel) Square ducts (straight pipes, elbows, hoppers) Round ducts (straight pipes, elbows, reducers, rounded hoppers) Cable racks Stairs Electrical wires

"spScan" is a reverse engineering software that can create high-quality surfaces from point cloud measurements. It is utilized as a tool to support product design and analysis in various manufacturing industries, including automotive, home appliances, and medical devices. With ongoing development and improvements, it incorporates features that reflect the diverse needs of users. It enables the creation of surfaces tailored to specific purposes, such as "reproducing faithful shapes with minimal error from point clouds" and "creating smooth surfaces with few control points." [Features] ■ Surface creation ■ Evaluation functions ■ Design ■ Analysis ■ Design and prototyping *For more details, please download the PDF or feel free to contact us.

ClassNK-PEERLESS creates 3D models from point clouds obtained by 3D laser scanners with the necessary accuracy in a short time. By utilizing a database that aggregates standardized parts and specialized rules and knowledge from various fields, modeling can be easily performed without specialized knowledge through simple operations. It supports the efficiency of modification and maintenance work for large structures such as shipbuilding, factories, and plants, as well as layout planning for equipment. 【Solving Point Cloud Data Issues】 - The data size is too large to share easily. - It cannot be utilized in the in-house CAD system. - Measuring on the point cloud is difficult. - It is challenging to check for interference in areas where point clouds cannot be obtained due to blind spots. - The visibility of point clouds is not good. In addition to creating models from point clouds, it also includes features that utilize point clouds and created models. Here are some of those features that assist with tasks such as renovation work and layout planning: - Dimension measurement function - Error evaluation function - Interference simulation - Free Viewer - Piping route exploration

Creating architectural drawings requires specialized knowledge, which often leads to a concentration of work among veteran employees, making the development of younger staff a challenge. While utilizing 3D data can streamline the work process, point cloud data alone may not always provide an accurate understanding of detailed situations. The solution to this problem is modeling point cloud data. By modeling the point cloud, unnecessary noise can be clearly distinguished from necessary information, allowing everyone to accurately understand the situation. ClassNK-PEERLESS is software that enables this modeling process intuitively. With simple operations that involve just tracing the point cloud, even less experienced young employees can quickly master it. Furthermore, by using a free viewer, veteran employees can easily check the models and provide efficient feedback. By leveraging ClassNK-PEERLESS in this way, all processes from understanding the situation and sharing information to creating drawings are streamlined, leading to an increase in overall team productivity. We have examples of actual cases where ClassNK-PEERLESS has been implemented and utilized for drawing creation on the following page. Please take a look.

At Ballast Seven Co., Ltd., which specializes in the design of ship modifications, they conducted designs based on point clouds measured with a 3D laser scanner to accurately grasp the differences between the actual ship and the completed drawings. However, conventional 3D CAD systems could not handle point clouds, resulting in lengthy modeling times. To address this, they introduced "ClassNK-PEERLESS," which excels in automatic modeling of piping and steel materials. By simply selecting a portion of the point cloud, they could automatically generate piping and extend it to the appropriate diameter according to standards, significantly reducing modeling labor. As a result, they completed modeling for 300 shots in less than 80 hours, achieving a short delivery time of about three months from order to completion. Curved structures such as outer plates can now be easily created, and the improvement in model accuracy has proven effective in explaining to customers. The company is also looking to leverage this technology for expansion into land-based fields in the future. [Results of Implementation] - Significant reduction in labor hours due to automatic modeling functions for piping and steel materials. - Completion of modeling for 300 shots in less than 80 hours, achieving short-term engineering within three months. - Promotion of expansion into other industries such as plants by utilizing accumulated 3D modeling technology. For more details, please refer to the PDF.

At Office K1 Co., Ltd., which is working on promoting DX for bridges, point cloud data is utilized to confirm the current state of existing bridges. To address structures like old bridges that do not have drawings, they have begun creating 2D drawings through modeling. However, conventional software struggled to balance accuracy and usability, and processing speed was also an issue. In response, they introduced "ClassNK-PEERLESS," which allows for easy operation and high-precision modeling. For the modeling of drainage system piping, they applied piping functions to steel members such as main girders and cross girders, creating an environment that can flexibly accommodate bridge structures. After the introduction, the time for a series of tasks from field measurement to modeling was significantly reduced from about one week to approximately 10 hours (per span). Additionally, they built an in-house simulator based on the simple models created with PEERLESS, allowing for pre-checking of scan positions and blind spots, further expanding the range of applications for point cloud data. 【Results of Implementation】 - The work time from field measurement to modeling was significantly reduced from about one week to 10 hours. - An in-house simulator was built based on simple models to pre-check scan positions and blind spots, expanding the scope of point cloud utilization.

Nikken Lease Industry Co., Ltd., a leading company in the construction materials leasing and rental industry, aims to achieve high-quality construction in terms of safety, cost, and efficiency by providing comprehensive support for the entire process from "point cloud data acquisition → model creation → temporary planning → scaffolding work." Conventional BIM tools could not handle point cloud data, and existing software made it difficult to achieve the intended modeling, resulting in challenging workflows. Therefore, we introduced "ClassNK-PEERLESS," which allows for easy modeling of any subject and quick mastery of operations. By combining manual functions, we enabled detailed modeling even for complex structures, allowing for a level of detailed temporary planning that was previously deemed unattainable. This significantly enhanced customer satisfaction. Currently, we are handling point cloud processing with a small team, but we aim to build a specialized team that can manage this across our nationwide locations and standardize point cloud modeling. [Implementation Results] - Achieved detailed 3D modeling even for complex existing structures, improving the level of temporary planning. Enhanced visual effects as a pre-construction image!

In the shipbuilding industry, accurate interference checks during the design phase are essential to ensure the quality and safety of the construction. Particularly in the arrangement of piping and equipment, the use of point cloud data becomes crucial. While point cloud data allows for a detailed understanding of shapes, it also presents challenges due to its large data size, making it difficult to utilize in CAD systems. ClassNK-PEERLESS creates 3D models from measurement point clouds obtained by 3D laser scanners with the necessary accuracy in a short time. By generating 3D models from point cloud data and facilitating interference checks, it contributes to the efficiency of design and improvement of quality. 【Usage Scenarios】 - 3D modeling of piping in renovation design - Consideration of new piping routes within the point cloud - 3D modeling of equipment during maintenance 【Benefits of Implementation】 - Early detection of interference risks during the design phase - Reduction of time and costs associated with design changes - Improvement of the quality and safety of the construction

This is a dedicated tool for creating high-quality NURBS surfaces from 3D point cloud and polygon data obtained by non-contact scanners, making it easy to utilize in design and analysis. It excels in modeling complex freeform surfaces, such as automotive bodies and interior components, achieving smooth surface compositions with fewer control points in a short amount of time. 【Use Cases】 - CAD conversion of design clay models In the early stages of development, where shape changes are frequent, it quickly creates high-precision surface data from actual clay models, streamlining design considerations and component layout evaluations. - Feedback of hand-finished mold shapes to design The "partial reverse" function allows for the extraction of only the areas adjusted or modified by craftsmen on-site, enabling minimal effort to reflect these changes in existing CAD data. - Restoration of molds for spare parts and competitive analysis Scanning actual parts from discontinued vehicles or products from other companies and converting them to CAD data for use in remaking spare parts or benchmark analysis. 【Benefits of Implementation】 By allowing modeling while checking for discrepancies with design data, it reduces rework. The created data can be output in common formats such as IGES and STEP, making it usable in subsequent CAD/CAM/CAE systems.

In the shipbuilding industry, interference checks during the design phase are crucial. Misplacement of piping and equipment can lead to delays in the manufacturing process and increased costs. ClassNK-PEERLESS creates high-precision 3D models from point cloud data in a short time, making interference checks easier. This promotes the discovery of issues during the design phase and supports efficient shipbuilding operations. 【Use Cases】 - Consideration of piping, valves, and equipment layout - Interference checks during modifications and maintenance - Layout planning 【Benefits of Implementation】 - Reduction of design errors - Improvement of work efficiency - Cost reduction

In the energy industry, ensuring the efficient operation and safety of large-scale facilities such as plants and power stations is crucial. To accurately understand the current state of the equipment and plan modifications and maintenance work, visualization through 3D models is essential. However, accurately modeling the complex shapes of piping and valves presents challenges that require specialized knowledge and time. ClassNK-PEERLESS addresses these challenges by utilizing point cloud data to generate high-precision 3D models quickly, even without specialized knowledge. 【Application Scenarios】 - Understanding the current state of the plant - Considering routes for new piping - Reviewing equipment layout 【Benefits of Implementation】 - Accurate understanding of the current state through visualization with 3D models - Increased efficiency in modification and maintenance work - Accelerated review of equipment layout

In the field of plant design, accurate 3D models are essential for modifying existing equipment and considering the layout of new equipment. However, accurately modeling complex piping and equipment shapes requires a significant amount of time and expertise. When creating 3D models from point cloud data, low modeling accuracy can lead to design revisions and potential delays in the project timeline. ClassNK-PEERLESS addresses these challenges in plant design by quickly generating high-precision 3D models from point cloud data. 【Use Cases】 - Creation of 3D models for existing equipment - Route planning for new piping - Creation of 3D models for equipment - Creation of 3D models for structures 【Benefits of Implementation】 - Reduced design time - Cost savings - Improved design accuracy

In the water treatment industry, efficient operation and maintenance of facilities are required. In particular, accurate 3D models are essential for updating aging equipment and optimizing existing facilities. Understanding the shapes of pipes and valves accurately and planning renovations lead to cost reduction and improved safety. ClassNK-PEERLESS quickly creates these models from point cloud data, supporting the efficiency of water treatment facilities. 【Usage Scenarios】 - Creation of 3D models of existing equipment - Consideration of pipe route optimization - Consideration of the arrangement of valves and equipment 【Benefits of Implementation】 - Improved accuracy of renovation plans - Cost reduction - Increased efficiency of maintenance work

In the maintenance work of chemical plants, accurate understanding of the current state of equipment and prompt responses are required. In particular, the complex arrangement of pipes and valves poses significant challenges during maintenance, potentially leading to delays and errors in work. ClassNK-PEERLESS enables the rapid creation of high-precision 3D models from point cloud data, allowing for an accurate grasp of the current situation. This contributes to the planning of modifications and maintenance work, significantly improving work efficiency. 【Usage Scenarios】 - Maintenance of pipes and valves in chemical plants - Planning for equipment modifications - 3D modeling of aging equipment 【Benefits of Implementation】 - Reduction in maintenance work time - Decrease in work errors - Improved safety through accurate understanding of the current state

An accurate 3D model of the plant equipment within the factory is essential for ensuring safety and efficiency during equipment replacement operations. 3D models created from point cloud data streamline these tasks and reduce the risk of errors. ClassNK-PEERLESS rapidly and accurately creates 3D models of plant equipment to assist in verification tasks. 【Usage Scenarios】 - Understanding the current state of plant equipment - Verification of manufacturing processes - Modification and maintenance of equipment 【Benefits of Implementation】 - Increased efficiency in verification tasks - Reduced risk of errors - Improved safety through accurate understanding of the current state

In the renovation of manufacturing equipment, an accurate 3D model of existing equipment is essential for efficiency. However, accurately understanding the current equipment poses a significant challenge that requires time and costs. ClassNK-PEERLESS, which can create 3D models from point cloud data obtained by 3D laser scanners in a short time, addresses this challenge. 【Use Cases】 - Optimization of maintenance planning through 3D modeling of existing equipment - Simulation during renovation and layout changes - Diagnosis of equipment aging 【Benefits of Implementation】 - More accurate understanding of the current situation using 3D models - Increased efficiency in maintenance work - Reduction of time and costs in renovation and layout changes

In the home appliance industry, as products become smaller and multifunctional, the quality of the casing and internal components is directly linked to product reliability. Even slight damage or wear to molds can significantly lead to molding defects and decreased production efficiency. Production stoppages due to mold issues can have serious consequences, such as supply delays and opportunity losses, in the fast-paced home appliance market. spScan non-contact measures the current shape of damaged molds and compares it with design CAD data to quickly identify wear and discrepancies. This enables high-precision repairs to be achieved in a short period, contributing to the stabilization of product quality. Furthermore, the use of spScan is not limited to repairs; it is also effective in creating analytical data that reflects the actual shape of the product. There are subtle differences between design data and the actual product due to molding shrinkage, but by performing reverse modeling based on the actual item, more realistic simulations can be conducted for strength analysis and fluid analysis for heat dissipation. 【Usage Scenarios】 - Manufacturing of parts - Molding of aesthetically pleasing exterior panels (such as air conditioners and beauty appliances) 【Benefits of Implementation】 - Reduction of mold maintenance time and realization of preventive maintenance - Improved accuracy of design and prototyping cycles through analysis based on actual items