ARMONICOS CO., LTD. List of Products and Services

"spGate" is an all-in-one product developed as an evolved form of a data translator to connect the four main processes of "design, analysis, processing, and inspection" in the manufacturing industry. It enables smooth data exchange between these intricately intertwined processes. Additionally, it supports a wide range of file formats, eliminating the need to purchase expensive options to accommodate the data formats of new business partners. 【Features】 ■ Defect detection in accordance with PDQ guidelines ■ Easier defect correction functionality than CAD systems ■ Reduced analysis time and confidentiality protection through simplification ■ Instantly reduces a 50,000 surface CAD model to 1,000 surfaces ■ Simulates the occurrence of wrinkles *For more details, please download the PDF or feel free to contact us.

The STL data obtained from 3D printers, 3D scanners, and CAE software poses a challenge as it is difficult to edit directly in CAD systems. CAD systems excel at handling surface data in formats like IGES and are not suited for direct processing of STL data. The solution to this challenge is the CAD data multi-conversion software "spGate." By converting STL data to IGES data, spGate enables free editing of STL data within existing CAD systems. This allows for processes that CAD systems excel at, such as creating cross-sectional shapes and extracting contours, to be performed on STL data. 【Features and Benefits】 - Converts STL data to IGES data, enabling editing in existing CAD environments. - Equipped with a rich set of STL editing functions, including polygon reduction, smoothing, hole filling, and partial deletion. *For more details, please visit the page below or feel free to contact us.

When a company introduces multiple CAD software, there is the challenge of increasing maintenance costs and the complexity of operational management for each software. Expensive maintenance contracts and software update costs can become a financial burden. "spGate" addresses this issue by supporting various CAD formats with a single software, significantly reducing these costs and efforts. For example, there have been cases where the maintenance cost for multiple CAD systems, which was 2.71 million yen annually, was reduced to 380,000 yen per year with just one spGate, achieving a reduction of about 85%. 【Features and Benefits】 - Consolidation of maintenance costs: Aggregating the maintenance costs of multiple CAD licenses into spGate. - Simplification of operational management: Addressing various CAD formats with just one spGate, reducing the effort required for managing and operating multiple software. - Wide format support: Standard support for major 3D CAD data formats such as CATIA, NX, Creo, ALIAS, Rhinoceros, Maya, CAM-TOOL, IGES, STEP, STL, etc. *For more details, please download the PDF or feel free to contact us.

The task of individually converting large volumes of CAD data takes a significant amount of time and can lead to decreased operational efficiency. The utility software "spGate-Job-Manager," included with "spGate," was developed to address this issue. It allows for the batch registration of multiple conversion instructions (jobs) and enables automatic processing during off-peak hours, such as at night. This allows for efficient data conversion to proceed without interrupting daytime work, contributing to reduced labor costs and increased productivity. The option to specify the presence or absence of automatic healing is also available. **Features of spGate Job-Manager:** - Nighttime automatic conversion: By processing outside of business hours, it does not interfere with daytime PC usage. - Automatic healing control: The execution of automatic healing can be set at the time of job registration. - Batch job registration: Multiple jobs can be registered at once if they share the same conversion type. - Support for diverse processing: In addition to data conversion, it can also be utilized for other processes, such as IGES output of interference areas in CAD models and removal of hidden surfaces. *For more details, please refer to the page below or feel free to contact us.*

CAD data typically allows newer versions to open files from older versions (backward compatibility), but older versions cannot open files from newer versions (forward compatibility). This can create challenges in data collaboration with partners using different versions of CAD. "spGate" is a powerful tool designed to solve the version compatibility issues of CAD data. It can open the latest version of CAD data and convert it into a format that can be read by older CAD systems. Regardless of the version of your CAD system, it enables smooth data exchange and collaboration, significantly reducing time loss and effort associated with file conversion. 【Features】 - Compatibility between old and new CAD data: Converts new version CAD data into a format that can be opened by older version CAD. - Support for intermediate file formats: Supports intermediate file formats such as IGES and STEP. - Solid kernel compatibility: Compatible with solid kernels like Parasolid and ACIS. *For more details, please visit the page below or feel free to contact us.

At Company B, a press die manufacturer, there were concerns that subtle distortions in curved surfaces, if left unaddressed, could cause significant problems in later processes, leading to a demand for cause analysis and visualization. Although distortions are generally unlikely to occur in models created in CAD, increasing control points through "expected deformation" can locally induce distortions in curved surfaces. [Detection Method Using spGate] Based on the guidelines established by JAMA/JAPIA, checks are conducted for breaks between surfaces, micro patches, self-interference, and minimum curvature radius. Additionally, by enhancing visibility with zebra mapping and displaying curvature changes as a color map through polygonization, it becomes possible to detect defects not only in the X and Y axes but also in arbitrary directions.

The voxelization feature of spGate converts complex and heavy CAD data into rough cube (voxel) models, serving as a useful function for confidentiality and data lightweighting. However, its applications do not stop there. By applying this method of intentionally simplifying shapes, it is possible to grasp the general form of the contents and develop packaging material designs accordingly.

When exchanging CAD data with business partners, it is important to pay attention to the differences in the types and versions of CAD being used. If you do not have the CAD that corresponds to the format of the data received from your partner, you will not be able to open the data as is. Furthermore, even if the format is compatible, inconsistencies may occur, such as surfaces being divided into finer segments when loaded. In such cases, it is necessary to use translator software to convert the data into a readable format or to correct (heal) inconsistencies within the CAD software. spGate is a powerful software that supports data conversion and correction between CAD software. It supports a wide range of formats as standard, so there is no need to purchase expensive additional options to accommodate multiple business partners. Additionally, enhanced healing features improve conversion quality and significantly reduce correction work. We have introduced examples of cases where spGate was implemented to solve data transfer challenges on the following page. Please take a look.

In the automotive industry, compatibility between design data and manufacturing data is essential for efficient development and production. Data conversion between different CAD systems and file formats can lead to delays in communicating design changes and errors, potentially resulting in increased costs. The CAD data conversion software 'spGate' addresses these challenges by supporting a wide range of file formats and enabling smooth data collaboration. 【Use Cases】 - Data exchange between different CAD systems - Data collaboration with suppliers - Data sharing between design and manufacturing departments 【Benefits of Implementation】 - Reduction in time and costs associated with data conversion - Accurate transmission of design data - Shortening of the product development cycle

In the machinery industry, compatibility between design data and manufacturing data is essential for efficient development and production. Data conversion between different CAD systems and file formats can lead to delays in communicating design changes and errors, potentially resulting in increased costs. The CAD data conversion software 'spGate' addresses these challenges by supporting a wide range of file formats and enabling smooth data integration. 【Use Cases】 - Data conversion between different CAD systems - Data supply to automated manufacturing lines - Rapid data updates during design changes 【Benefits of Implementation】 - Reduction in time required for data conversion - Shortened lead time from design to manufacturing - Decreased errors due to data compatibility

In the home appliance industry, the speed and quality of product development are key to competitiveness. Issues with design data compatibility can delay the development process and lead to increased costs. This is particularly evident in environments where diverse CAD systems coexist, making data conversion challenges prominent. The CAD data conversion software 'spGate' facilitates smooth data conversion between different CAD systems, streamlining the process from design to manufacturing. 【Usage Scenarios】 - Ensuring compatibility of design data - Smooth data integration into the manufacturing process - Data exchange with multiple suppliers 【Benefits of Implementation】 - Reduction in design time - Increased efficiency in the manufacturing process - Cost savings

In the mold industry, the accuracy of design data significantly affects product quality. Particularly for molds that require complex shapes or high precision, errors and inconsistencies during data conversion can adversely impact the entire design and manufacturing process. Issues with CAD data compatibility can lead to delays in design changes and increased costs. The CAD data conversion software 'spGate' supports a wide range of file formats, enabling smooth collaboration from design to manufacturing. [Usage Scenarios] - Conversion of mold design data - Data collaboration between different CAD systems - Data modifications due to design changes [Benefits of Implementation] - Reduction of data conversion errors - Streamlining of design and manufacturing processes - Improvement in product quality

In the furniture design industry, the compatibility of design data is crucial. When exchanging data between different CAD systems, data loss or conversion errors can lead to redesigns or manufacturing delays. The CAD data conversion software 'spGate' supports a wide range of file formats, enabling smooth data conversion. This streamlines the process from design to manufacturing, allowing for the rapid realization of high-quality furniture designs. [Usage Scenarios] - Data collaboration between design offices and manufacturing plants - Ensuring data compatibility between different CAD software - Data sharing during design reviews [Benefits of Implementation] - Reduction in time and costs associated with data conversion - Improvement in the accuracy of design data - Increased operational efficiency through smooth communication