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  3. 天伸 本社
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天伸 本社

addressChiba/Kashiwa-shi/Nishizumi 442-1
phone04-7174-6571
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last updated:Nov 17, 2022
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Textbook of Press Processing: Explanation of the Advantages and Disadvantages of Single-Operation and Progressive Presses

Single-shot and progressive press processing! Our company will propose the most suitable method according to the shape and quantity.

This article introduces the advantages and disadvantages of "single operation and progressive operation." Single operation processing has lower mold manufacturing costs compared to progressive molds and allows for the production of parts while checking each process, but it is not suitable for mass production. Progressive processing enables mass production and tends to achieve higher precision in parts, but there are limitations on the shapes of parts, and it may not be possible to produce complex-shaped parts. [About Single Operation Processing] <Advantages> ■ Capable of producing complex-shaped parts ■ Suitable for small-scale production <Disadvantages> ■ Inefficient as it requires operators ■ Lower precision in parts, leading to variability *For more details, please refer to the PDF document or feel free to contact us.

  • Forging Machine

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Textbook on Press Processing Vol. 4: What is Progressive Pressing? *Presentation of explanatory materials

Processing methods suitable for mass production! They maintain shape better during production compared to single runs.

"Sequential pressing" is a processing method that involves multiple steps using a single mold. A major advantage is that it allows for faster completion of processing compared to single-step processing. Additionally, it tends to maintain shape better during production than single-step methods, which contributes to more stable quality. This processing method is suitable for mass production. [Features] - A processing method that involves multiple steps using a single mold - Faster completion of processing compared to single-step processing - More stable quality *For more details, please refer to the PDF document or feel free to contact us.

  • Forging Machine

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Textbook on Press Processing Vol. 4: What is a Single Stroke Press? *Presentation of explanatory materials

The cost of molds is inexpensive among press molds! Introducing processing methods suitable for large-scale machining.

"Single-step press" refers to a processing method that involves only one step. The cost of the mold is relatively low among press molds, making it suitable for small production runs and large item processing. If there are three bends, there are basically three steps involved, which takes more time; however, the mold cost is lower compared to progressive dies, making it suitable for small lot production. [Features] - Processing method with only one step - Inexpensive compared to other press molds - Suitable for small production runs and large item processing - If there are three bends, there are basically three steps, which takes time, but the mold cost is lower compared to progressive dies, making it suitable for small lot production. *For more details, please refer to the PDF document or feel free to contact us.

  • Forging Machine

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Textbook of Press Processing Vol. 4: Explanation of Single Press and Progressive Press

Publishing 'merits' and 'demerits'! Introducing single and progressive press processing.

This document introduces "single stroke press and progressive press." It includes the "advantages" and "disadvantages" of each. For more details, please refer to the PDF download below. 【Contents】 ■ What is a single stroke press? ■ What is a progressive press? ■ Advantages and disadvantages of single stroke and progressive presses *For more details, please refer to the PDF document or feel free to contact us.

  • Forging Machine

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Textbook on Springs You Can't Ask Now Vol. 1: What is a Leaf Spring? *Explanation

It can be shaped into more complex forms than coil springs! The use of stainless steel material is trending.

A "leaf spring" is a type of spring made from flat material. Broadly speaking, there are two types of springs: thin plate springs and stacked plate springs. When classified in detail, the number of types is surprisingly greater than that of coil springs. One of its features is that it can be shaped into more complex forms than coil springs. 【Features】 ■ Two types: thin plate springs and stacked plate springs ■ Can be shaped into more complex forms than coil springs ■ Use of stainless steel material is a trend *For more details, please refer to the PDF document or feel free to contact us.

  • Spring

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Textbook of Springs You Can't Ask Now Vol. 1: What is a Coil Spring? *Explanation

Used as cushions to absorb shocks and vibrations! Introducing three types.

A "coil spring" is a type of spring that is coiled in a spiral shape. It is a commonly used type of spring that has a rebound force. There are three types: compression coil springs, tension coil springs, and torsion coil springs, each differing in shape based on the presence of hooks and the way they are wound. 【Features】 ■ A commonly used type with rebound force ■ Each shape differs based on the presence of hooks and the winding method ■ Compression coil spring: utilizes the force applied from above ■ Tension coil spring: utilizes the force applied by pulling ■ Torsion coil spring: utilizes the force applied by twisting *For more details, please refer to the PDF document or feel free to contact us.

  • Spring

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[Material] The Spring Textbook You Can No Longer Ask About Vol. 1

Springs are not just coil-shaped! A detailed explanation of wire springs and leaf springs.

This document introduces the types and roles of springs. In "What is a coil spring," we explain the characteristics of three different types. In "What is a leaf spring," we also include its features and main applications. Please feel free to download and take a look. 【Contents】 ■Introduction ■What is a spring ■What is a coil spring ■What is a leaf spring *For more details, please refer to the PDF document or feel free to contact us.

  • Spring

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Textbook of Press Processing Vol. 2: About Press Bending Processing

Apply strong force to deform the metal plate! We can manufacture metal products in various shapes.

We would like to introduce the bending processing performed by our company. "Shearing processing" is a type of press processing that cuts a metal sheet by sandwiching it between a punch and a die, while "bending processing" is a type of press processing that bends a metal sheet using a punch and a die. Additionally, "drawing processing" is a plastic processing method that presses a container-shaped product from a single sheet of material. 【Features】 ■ Shearing Processing - Capable of high-speed mass production - High precision of cutting surfaces ■ Bending Processing - Minimal material loss, producing lightweight and high-strength parts ■ Drawing Processing - Products have no seams, resulting in high strength and sealing properties *For more details, please refer to the PDF document or feel free to contact us.

  • Forging Machine

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Textbook of Press Processing Vol. 1: What is Metal Pressing?

Can be processed with high precision! It is one of the important technologies that greatly affects the functionality and appearance of products.

"Metal pressing" is a method of processing metal sheets using specialized machines. By attaching a dedicated part called a die to a machine known as a press, and applying strong force to deform the metal sheet, it is possible to manufacture various shapes of metal products. It is well-suited for mass production and is widely used in industries where automation has advanced. 【Features】 ■ Well-suited for mass production, widely used in industries with advanced automation ■ Depending on the design of the die, complex shapes and fine processing are also possible ■ Can be processed with high precision, making it suitable for the manufacture of precision instruments and medical devices ■ One of the important technologies that greatly affects the functionality and appearance of products ■ Development of technologies aimed at reducing environmental impact and improving energy efficiency is underway *For more details, please refer to the PDF document or feel free to contact us.

  • Forging Machine

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Connection fitting "One-Touch Clip"

One-touch connection for piping! Proven performance with 500,000 water hammer tests cleared.

The "One-Touch Clip" is a connection fitting that can be attached and detached with one touch. It is used for piping connection fittings, and we can offer various sizes to match the diameter of the flange. Additionally, we are also open to other application uses. We look forward to hearing from you. 【Features】 ■ Can be attached and detached with one touch ■ Reduces connection time ■ Proven performance of passing 500,000 water hammer tests *For more details, please refer to the PDF document or feel free to contact us.

  • Other machine elements

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Multi-forming mold startup and installation technology

It is possible to understand the mechanism of multi-forming, consider appropriate processing steps, and make proposals!

We offer mold design and manufacturing outsourcing services, as well as installation and line startup services, to customers who own multi-forming machines. Since we have multiple multi-forming machines, our engineers, who are well-versed in molding through multi-forming, will take full responsibility from the conceptual proposal of the mold to its design. In addition to mold design and manufacturing, we also provide regular maintenance for molds. Mold parts will be supplied by us as part of our after-sales service. 【Service Contents】 ■ Processing layout proposals ■ Mold design and manufacturing ■ Installation of machines and equipment ■ Line startup *For more details, please refer to the related links or feel free to contact us.

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  • Mold Design

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[Presentation of Materials] Solving Challenges by Switching from Press Processing to Multi-Forming!

Significantly improved material yield compared to press processing! Presenting successful examples of the multi-forming method that contributes to reducing material and processing costs and enhancing work efficiency!

This document includes testimonials from companies that have successfully implemented the "Multi-Forming Method." Unlike conventional press processing methods, this method processes with product width equal to material width, significantly improving material yield. It also allows for cost reduction by lowering the material costs of the products being processed. It enables the stable mass production of products. [Content of Success Stories from Companies that Adopted the Multi-Forming Method] ■ Voice of an Automobile Manufacturer There is a lot of material scrap in the layout, leading to high material costs... ■ Voice of a Home Appliance Manufacturer We want to reduce costs as production increases... ■ Voice of a Housing Equipment Manufacturer The parts feeder gets tangled with the flat springs, causing minor stoppages... *For more details, please refer to the PDF document or feel free to contact us.

  • Processing Contract

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Case Study on Improving Productivity with Easy-to-Install Non-Uniform Quick Fasteners

Processed with multi-forming! Here are examples of processing tailored to customer needs.

Here is an example of a "dissimilar diameter quick fastener" used for pipe connection fittings that we have manufactured. This product was processed to meet customer needs, with a size of 1.0mm × W14mm, and made from SUS304 material. The production lot starts from 10,000 pieces. Please feel free to contact us when you need it. 【Case Overview】 ■Industry: Electrical Equipment ■Material: SUS304 ■Processing Method: Multi-forming ■Production Lot: From 10,000 pieces ■Size: 1.0mm × W14mm *For more details, please refer to the PDF document or feel free to contact us.

  • Spring

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[Manufacturing Example] Different Diameter One-Touch Clip <Anti-Tangle> (1)

When supplied with parts feeders, the one-touch clips are supplied without getting tangled with each other!

We would like to introduce an example of the "differential one-touch clip" that we processed, which has been modified to meet customer needs. This product has been designed to ensure that one-touch clips do not get tangled when supplied by parts feeders, by incorporating innovative shapes. It is used as a connection fitting for piping, with a size of 0.8mm × W14mm. Please feel free to contact us if you have any inquiries. 【Case Overview】 ■Industry: Electrical Equipment ■Material: SUS304 ■Processing Method: Multi-forming ■Production Lot: From 10,000 pieces ■Size: 0.8mm × W14mm *For more details, please refer to the PDF document or feel free to contact us.

  • Spring
  • Processing Contract

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[Manufacturing Example] Different Diameter One-Touch Clip <Anti-Tangle> (2)

Used for connecting pipe fittings! Round materials are used, and burrs are removed from the square holes to prevent injuries.

We would like to introduce an example of a design modification made to our processed "Dissimilar Diameter One-Touch Clip" to meet customer needs. By using round materials and performing burr removal processing on the square holes to prevent injuries, we have achieved ease of handling by changing the bending angle of the tip, thereby improving work efficiency. Additionally, by innovating the shape, we have ensured that the one-touch clips can be supplied without tangling when fed through parts feeders and similar devices. 【Case Overview】 ■Material: SUS304 ■Processing Method: Multi-Forming ■Production Lot: From 10,000 pieces ■Size: 0.8mm × W14mm *For more details, please refer to the PDF document or feel free to contact us.

  • Spring
  • Processing Contract

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[Case Study of Spring Manufacturing for Automotive Parts] Leaf Spring 1

Processed with multi-forming! A case where material yield was improved and cost reduction was successfully achieved.

We would like to introduce a case of manufacturing "screw-type speed nuts" used for automotive interior trim fastening components. Precision is required because screws or bolts are inserted into the cracked part on the top surface. By replacing the conventional processing done by progressive stamping with multi-forming, we improved material yield and successfully reduced costs. The size is 0.7mm × W13mm, with production lots starting from several hundred thousand pieces. 【Case Overview】 ■ Industry: Automotive ■ Material: SUS301/304 ■ Processing Method: Multi-forming ■ Production Lot: Starting from several hundred thousand pieces ■ Size: 0.7mm × W13mm *For more details, please refer to the PDF document or feel free to contact us.

  • Spring
  • Processing Contract

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[Case Study of Leaf Spring Manufacturing for Automotive Parts] Leaf Spring 2

Used for automotive interior trim fastening parts! A case where material yield was improved and cost reduction was successful.

We would like to introduce a case study of the "screw-type speed nut" that we processed. Precision is required because screws or bolts are inserted into the cracked part on the top surface. By replacing the conventional progressive press processing with multi-forming, we improved material yield and successfully reduced costs. Additionally, as a characteristic of the shape, adding a square hole enhances the contact between the upper and lower surfaces during tightening, increasing the fastening strength. 【Case Overview】 ■Industry: Automotive ■Material: SUS301/304 ■Processing Method: Multi-forming ■Production Lot: Hundreds of thousands of pieces and up ■Size: 0.7mm × W12.7mm *For more details, please refer to the PDF document or feel free to contact us.

  • Spring
  • Processing Contract

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[Case Study of Spring Manufacturing for Electronic Components] Plate Wound Spacer 1

The product size is t0.5mm × W2.8mm! Made of SUS304 and processed using multi-forming.

We would like to introduce a manufacturing case of "board-wound spacers" for the electronic components industry. Using SUS304, the product is processed through multi-forming. The product size is t0.5mm × W2.8mm. Our company is capable of transitioning from traditional pipe cutting to this method, and such a replacement from cutting to multi-forming has the potential for significant cost reduction. 【Case Overview】 ■ Industry: Electronic Components ■ Material: SUS304 ■ Processing Method: Multi-Forming ■ Production Lot: 20,000 pieces and up ■ Size: t0.5mm × W2.8mm *For more details, please refer to the PDF document or feel free to contact us.

  • Spring
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[Case Study of Spring Manufacturing for Electronic Components] Plate-Wound Spacer 2

It is possible to switch from conventional pipe cutting methods! There is potential for significant cost reduction.

We would like to introduce a manufacturing example of the "Board-Wrapped Spacer" that we processed. It is made of SUS304, with a size of t0.5mm × 4.7mm. It is processed using multi-forming. Replacing such cutting with multi-forming has the potential for significant cost reduction. Please feel free to contact us when you need our services. 【Case Overview】 ■ Industry: Electronic Components ■ Material: SUS304 ■ Processing Method: Multi-Forming ■ Production Lot: From 20,000 pieces ■ Size: t0.5mm × 4.7mm *For more details, please refer to the PDF document or feel free to contact us.

  • Spring
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[Case Study of Spring Manufacturing for Electronic Components] Plate-Wound Spacer 3

It is possible to switch from conventional pipe cutting to a new method! Examples of processing using multi-forming.

We would like to introduce an example of the "board-wound spacer" that we have processed. This product is used as a spacer for electronic components, with a size of t1.0mm × 9.0mm. It is possible to transition from conventional pipe cutting to this method, and such a replacement from cutting to multi-forming has the potential for significant cost reduction. Please feel free to contact us when you need assistance. 【Case Overview】 ■Industry: Electronic Components ■Material: SUS304 ■Processing Method: Multi-forming ■Production Lot: 20,000 pieces and up ■Size: t1.0mm × 9.0mm *For more details, please refer to the PDF document or feel free to contact us.

  • Spring
  • Processing Contract

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【Examples of Spring Manufacturing for Electrical Equipment】 Compression Springs (Compression Springs - Coil Springs)

Using SUS304, processed with a coiling machine! We have manufactured springs for the electrical equipment industry.

We would like to introduce a case of manufacturing "tapered springs" used for switch buttons in electrical appliances. The material is SUS304 with a wire diameter of 0.5mm. In products like this one, where the outer diameter is large and changes in a tapered shape relative to the wire diameter, it is challenging to stabilize the free length and perpendicularity of the spring due to the wide pitch width. Please feel free to contact us when you need assistance. 【Case Overview】 ■Industry: Electrical Equipment ■Material: SUS304 ■Processing Method: Coiling Machine ■Production Lot: From 20,000 pieces ■Size: Wire diameter 0.5mm *For more details, please refer to the PDF document or feel free to contact us.

  • Spring
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[Case Study of Spring Manufacturing for the Precision and Industrial Machinery Industry] (Compression Springs and Coil Springs)

With a diameter of 1.6mm, the material is piano wire (SWP)! By grinding both ends, it improves the seating.

We would like to introduce a case of manufacturing "straight springs" for the precision machinery and industrial machinery industry. These springs are used in machine parts and are made from piano wire (SWP). After forming with a coiling machine, both ends are ground to improve seating. The production lot starts from 1,000 pieces. Please feel free to contact us when placing an order. 【Case Overview】 ■ Industry: Precision Machinery / Industrial Machinery ■ Material: Piano Wire (SWP) ■ Processing Method: Coiling Machine ■ Production Lot: From 1,000 pieces ■ Size: Wire diameter 1.6mm *For more details, please refer to the PDF document or feel free to contact us.

  • Spring

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[Examples of Spring Manufacturing for Residential Equipment] Compression Springs (Compression Springs - Coil Springs)

Using SUS304! Here is an example of manufacturing straight springs with a large number of coils and a wide pitch.

We would like to introduce a manufacturing case of "straight springs for residential equipment." The wire diameter is 0.3mm, processed with a coiling machine. It is made of SUS304, featuring a high number of coils and a wide pitch. The production lot starts from 10,000 pieces. Please feel free to contact us when placing an order. 【Case Overview】 ■ Industry: Electrical Equipment ■ Material: SUS304 ■ Processing Method: Coiling Machine ■ Production Lot: From 10,000 pieces ■ Size: Wire diameter 0.3mm *For more details, please refer to the PDF document or feel free to contact us.

  • Processing Contract

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[Examples of Spring Manufacturing for Residential Equipment] Compression Springs (Compression Springs - Coil Springs)

Design with increased coil turns! Introducing manufacturing examples of straight springs for residential equipment.

We would like to introduce our manufactured "straight springs." We use SUS304 as the material and process it with a coiling machine. The design includes a higher number of coils to ensure the free length. Please feel free to contact us when you need assistance. 【Case Overview】 ■Industry: Electrical Equipment ■Material: SUS304 ■Processing Method: Coiling Machine ■Production Lot: From 10,000 pieces ■Size: Wire diameter 0.3mm *For more details, please refer to the PDF document or feel free to contact us.

  • Processing Contract

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[Case Study of Spring Manufacturing for Precision Components] Compression Springs (Compression Springs - Coil Springs)

We have processing experience with fine springs down to 0.12mm! A case of processing piano wire (SWP) with a coiling machine.

We would like to introduce our manufactured "Precision Straight Springs and Compression Springs." Among the products we handle, these are classified as thin springs, and our record for the thinnest springs processed is down to 0.12mm. Please feel free to contact us when you need assistance. 【Case Overview】 ■Industry: Precision Machinery ■Material: Piano Wire (SWP) ■Processing Method: Coiling Machine ■Production Lot: From 10,000 pieces ■Size: Wire Diameter 0.32mm *For more details, please refer to the PDF document or feel free to contact us.

  • Processing Contract

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[Case Study of Spring Manufacturing for the Electrical Equipment Industry] Tension Springs and Half-Round Hooks

Achieving a round hook with a short free length of the tension spring! This product is effective when there is no installation space.

We would like to introduce our manufactured "Tension Spring - Half Round Hook." The tension springs we produce are used in a wide range of applications, including parts for stationery and electric tools for housing and construction. A key point in the processing of this product is that it achieves a round hook despite the short free length of the tension spring. The half round hook has a gentler R compared to the reverse round hook, making it less likely to break, and it is an effective product when there is no installation space compared to the round hook. 【Case Overview】 ■ Industry: Electrical Equipment ■ Material: SUS304 ■ Processing Method: Hooking Machine ■ Production Lot: 5,000 pieces and up ■ Size: Wire Diameter 0.35mm *For more details, please refer to the PDF document or feel free to contact us.

  • Processing Contract

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[Manufacturing Case of Tension Springs and Round Hooks for the Electronics Industry]

Used as components of OA machines! We can also provide products with thicker wire diameter and round hook tension springs.

We would like to introduce our manufactured product, the "Tension Spring - Round Hook." This product is used as a component in OA equipment. A key point in processing is the thick wire diameter. We can also provide tension spring products with a thick wire diameter and round hooks. 【Case Overview】 ■Industry: Electrical Equipment ■Material: Piano Wire (SWP) ■Processing Method: Hooking Machine ■Production Lot: 5,000 pieces and up ■Size: Wire Diameter 1.5mm *For more details, please refer to the PDF document or feel free to contact us.

  • Processing Contract

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[Examples of Spring Manufacturing for the Amusement Industry] Tension Springs and Reverse Round Hooks

Used in internal components of amusement machines! Introducing manufacturing examples in the electrical equipment industry.

We would like to introduce our manufactured "Tension Spring - Reverse Round Hook." We use piano wire (SWP) as the material and process it with a hooking machine. To prevent the tension springs from tangling during the packaging and assembly process, we have eliminated the gaps in the hooks of the springs. 【Case Overview】 ■ Industry: Electrical Equipment ■ Material: Piano Wire (SWP) ■ Processing Method: Hooking Machine ■ Production Lot: 1,000 pieces and up ■ Size: Wire Diameter 0.65mm *For more details, please refer to the PDF document or feel free to contact us.

  • Processing Contract

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[Case Study of Spring Manufacturing for the Stationery Industry] Tension Springs and Side Round Hooks

Processed with a hooking machine! We will optimally adjust the hook shape according to the product's application.

We would like to introduce our manufactured "Tension Spring - Side Round Hook." The side round hook is adopted based on the installation position of the spring and the shape of the counterpart. We will optimally adjust the hook shape according to the application of the product. Please feel free to contact us when placing an order. 【Case Overview】 ■Industry: Stationery ■Material: Plated Wire ■Processing Method: Hooking Machine ■Production Lot: From 50,000 pieces ■Size: Wire Diameter 0.3mm *For more details, please refer to the PDF document or feel free to contact us.

  • Processing Contract

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【Manufacturing Examples of Springs for the Electronics Industry】 Tension Springs - U Hooks and Round Hooks

The key point is that the shapes at both ends are different! A manufacturing example in the electrical equipment industry using SUS304 material.

We would like to introduce our manufactured "Tension Spring - U Hook / Round Hook." A key point in the processing is that the shapes at both ends are different. Our company has a proven track record in manufacturing various springs, and we are capable of processing products with different end face shapes. Please feel free to contact us when you need assistance. 【Case Overview】 ■ Industry: Electrical Equipment ■ Material: SUS304 ■ Processing Method: NC Spring Former ■ Production Lot: 3,000 pieces and up ■ Size: Wire Diameter 0.5mm *For more details, please refer to the PDF document or feel free to contact us.

  • Processing Contract

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[Case Study of Spring Manufacturing for the Electrical Equipment Industry] Tension Spring - Reverse Round Hook

Wire diameter 0.7mm! Made from piano wire (SWP) and processed with an NC spring former.

We would like to introduce our manufactured "Tension Spring (Reverse Round Hook)." Generally, due to ease of manufacturing, reverse round hooks and U-hooks are often chosen, but other hooks may be adopted depending on strength and installation position considerations. They are also referred to as English hooks or American hooks. 【Case Overview】 ■Industry: Electrical Equipment ■Material: Piano Wire (SWP) ■Processing Method: NC Spring Former ■Production Lot: 3,000 pieces and up ■Size: Wire Diameter 0.7mm *For more details, please refer to the PDF document or feel free to contact us.

  • Processing Contract

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[Case Study of Spring Manufacturing for the Electrical Equipment Industry] Double Torsion Spring

Processed with NC spring former! A manufacturing example in the electrical equipment industry using piano wire (SWP) as the material.

We would like to introduce our manufactured "Double Torsion Spring." It is essential to eliminate the left and right variations at the tips of the spring legs and to align the axis center of the coil, which are key points in the processing. It can be used as a component for OA equipment and office supplies. Please feel free to contact us when you need it. 【Case Overview】 ■ Industry: Electrical Equipment ■ Material: Piano Wire (SWP) ■ Processing Method: NC Spring Former ■ Production Lot: From 5,000 pieces ■ Size: Wire Diameter 0.8mm *For more details, please refer to the PDF document or feel free to contact us.

  • Processing Contract

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[Case Study of Spring Manufacturing for the Electrical Equipment Industry] Torsion Spring (1)

We can also make suggestions regarding the shape of the arm part of the torsion spring! Examples of manufacturing in the electrical equipment industry.

We would like to introduce our manufactured "torsion springs." Processing is done using an NC spring former, with production lots starting from 3,000 pieces. We can also propose shapes for the arm section of the torsion springs to match your specific requirements, so please feel free to consult with us. 【Case Overview】 ■Industry: Electrical Equipment ■Material: Piano Wire (SWP) ■Processing Method: NC Spring Former ■Production Lot: Starting from 3,000 pieces ■Size: Wire Diameter 0.9mm *For more details, please refer to the PDF document or feel free to contact us.

  • Processing Contract

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[Case Study of Spring Manufacturing for the Electrical Equipment Industry] Torsion Spring (2)

We can also propose the shape of the arm part of the torsion spring to match the counterpart of the spring!

We would like to introduce our manufactured "twisted coil springs and torsion springs." The material used is plated wire, and they have been processed using an NC spring former. We can also propose the shape of the arm section of the torsion spring to match the counterpart, so please feel free to consult with us. 【Case Overview】 ■ Industry: Electrical Equipment ■ Material: Plated Wire ■ Processing Method: NC Spring Former ■ Production Lot: From 1,000 pieces ■ Size: Wire Diameter 1.0mm *For more details, please refer to the PDF document or feel free to contact us.

  • Processing Contract

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[Case Study of Spring Manufacturing for the Electrical Equipment Industry] Thin Plate Spring (1)

Used for connector keys! Made of SUS301 material and processed through multi-forming.

We would like to introduce our manufactured "leaf springs and thin plate springs." Due to the narrow bending inner dimensions relative to the plate thickness of 0.5mm, we process them with a core punch of the same thickness as the plate. As a result, we have devised measures in the material to prevent the core from breaking. 【Case Overview】 ■Industry: Electrical Equipment ■Material: SUS301 ■Processing Method: Multi-forming ■Production Lot: 50,000 pieces and up ■Size: 0.5t *For more details, please refer to the PDF document or feel free to contact us.

  • Processing Contract

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[Case Study of Leaf Spring Manufacturing for the Electrical Equipment Industry] Thin Plate Spring (2)

Pre-bending is performed in the pressing process! In the forming process, bending is also done in all directions (3D).

We would like to introduce our manufactured "leaf springs and thin plate springs." These are used as embedded components in commercial electrical products. The processing process for this product involves preliminary bending (3D bending) in the pressing stage, and bending in all directions (3D) in the forming stage. 【Case Overview】 ■Industry: Electrical Equipment ■Material: SUS304 ■Processing Method: Multi-forming ■Production Lot: 50,000 pieces and up ■Size: 0.5t *For more details, please refer to the PDF document or feel free to contact us.

  • Processing Contract

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[Case Study of Leaf Spring Manufacturing for the Electrical Equipment Industry] Thin Plate Spring (3)

By changing to multi-forming, we have significantly reduced material costs! The characteristic feature is that it processes in one cycle!

We would like to introduce our company's "leaf springs and thin plate springs." The conventional method was progressive stamping, but by switching to multi-forming, we significantly reduced material costs. Additionally, while the material was SK steel with hardening and painting, we changed to stainless steel round processed material, which also reduced subsequent processes and significantly lowered processing costs. Due to the long unfolding length and multiple bending points, we have implemented stage conversion and are processing in a single cycle, which is a key feature. 【Case Overview】 ■ Industry: Electrical Equipment ■ Material: SUS304 ■ Processing Method: Multi-Forming ■ Production Lot: 50,000 pieces and up ■ Size: 0.6t × 6.0w × 224L *For more details, please refer to the PDF document or feel free to contact us.

  • Processing Contract

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[Case Study of Leaf Spring Manufacturing for the Electrical Equipment Industry] Thin Plate Spring (4)

A switch component with a size of 0.15t! It has been designed to prevent tearing and to avoid being crushed by bending.

We would like to introduce our manufactured "leaf springs and thin plate springs." They are bent parallel to the roll direction of the material, and there is nearby bending forming. The characteristic feature is that what is usually processed in two steps at two locations is done in one step. Additionally, there is a dowel at the bending section, and a dowel height of 0.4mm is required for a plate thickness of 0.15t, so we have devised a way to prevent tearing and ensure that it does not get crushed during bending. 【Case Overview】 ■Industry: Electrical Equipment ■Material: SUS301 ■Processing Method: Multi-forming ■Production Lot: 50,000 pieces and up ■Size: 0.15t *For more details, please refer to the PDF document or feel free to contact us.

  • Processing Contract

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[Manufacturing Example] Terminals (1)

The processing method utilizes multi-forming! It can also handle complex bending processes!

We would like to introduce our company's "Terminals." These products are used as motor components, and their complex shapes present challenges in processing. Specifically, they involve both lateral and vertical bends, making such processing difficult with conventional progressive presses. On the other hand, our company utilizes multi-forming technology, allowing us to handle these complex bending processes. 【Case Overview】 ■Industry: Electrical Equipment ■Material: Beryllium ■Processing Method: Multi-forming ■Production Lot: 50,000 pieces and up ■Size: 0.2t *For more details, please refer to the PDF document or feel free to contact us.

  • Processing Contract

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[Manufacturing Example] Terminals (2)

The material is phosphor bronze! Here is an example featuring the characteristic of being processed with careful attention to ensure that the round holes are not misaligned on the left and right!

We would like to introduce our company's manufactured "Terminals." The products used as terminals present challenges in processing due to their complex shapes. A key feature is that they are symmetrically bent without any deviation on both sides, and great care was taken to ensure that the round holes are aligned without any offset. 【Case Overview】 ■Industry: Electrical Equipment ■Material: Phosphor Bronze ■Processing Method: Multi-Forming ■Production Lot: 50,000 pieces and up ■Size: 0.45t × 4.0w *For more details, please refer to the PDF document or feel free to contact us.

  • Processing Contract

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[Manufacturing Example] Terminals (3)

Utilize progressive presses! Here we introduce examples of bending using the cam built into the progressive type!

We would like to introduce our company's manufactured "Terminals and Connectors." This product is used as a household outlet blade holder (triple tap), and its complex shape poses challenges in processing. This product utilizes progressive stamping, using a cam built into the progressive die for bending. Key points in processing include that dimensions and holding force are essential at three locations, requiring careful consideration in processing. 【Case Overview】 ■Industry: Electrical Equipment ■Material: Brass ■Processing Method: Stamping (Progressive) ■Production Lot: 50,000 pieces and up ■Size: 0.7t *For more details, please refer to the PDF document or feel free to contact us.

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[Manufacturing Example] Wire Ring

Used as embedded parts in automobiles! Due to the required strength of the welding, processing is carried out with sufficient consideration!

We would like to introduce our manufactured product, the "Wire Ring." This product is used as a component in automobiles. It incorporates a transfer within the forming mold, and after extending the length, it undergoes welding and shaping processes. Due to the required strength of the weld, we paid careful attention during processing. 【Case Overview】 ■Industry: Automotive ■Material: Iron wire ■Processing Method: Multi-forming (including welding process) ■Production Lot: 10,000 pieces and up *For more details, please refer to the PDF document or feel free to contact us.

  • Other Auto Parts
  • Processing Contract

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[Manufacturing Example] Coil Bone

The length can be set freely from 70mm to 400mm! It can be bent flexibly!

We would like to introduce our manufactured product, "Coil Bone." It is used in women's innerwear, corrective underwear, medical corsets, and more. One of the product's features is that it can be flexibly bent by combining right-hand and left-hand springs. The type with a wire diameter of 0.6 to 0.7 mm is used in women's innerwear, corrective underwear, knee support pads, etc., while types with a wire diameter of 1.0 mm or more are used in medical corsets. The length can be set arbitrarily from 70 mm to 400 mm. [Case Overview] ■ Industry: Apparel/Medical ■ Material: Hard steel wire (SWC) ■ Production Lot: From 1,000 pieces ■ Size: Φ1.0×15.0w *For more details, please refer to the PDF document or feel free to contact us.

  • Inductor Coil
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[Manufacturing Example] Wire Processed Products (1)

The wire diameter can be designed from Φ0.8! By processing right-hand and left-hand twists simultaneously, the length can be set arbitrarily.

We would like to introduce our manufactured "wire processed products." By processing right-hand and left-hand twists simultaneously, we can set the length as desired, and the wire diameter can be designed from Φ0.8. The size is Φ1.4, and it was processed using multi-forming. 【Case Overview】 ■Industry: Automotive parts ■Material: SUS304WPB ■Processing Method: Multi-forming ■Production Lot: From 10,000 pieces ■Size: Φ1.4 *For more details, please refer to the PDF document or feel free to contact us.

  • Other Auto Parts
  • Processing Contract

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[Manufacturing Example] Wire Processed Products (2)

Size Φ0.4, material is SUS304WPB! The straight section uses straight material to ensure a straight line.

We would like to introduce our manufactured "wire processed products." As a key point in processing, since the product shape is three-dimensional (front and back, left and right, diagonal), bending processes must be performed to achieve the three-dimensional shape. Additionally, straight sections use straight materials to ensure straightness. 【Case Overview】 ■Industry: Electrical Equipment ■Material: SUS304WPB ■Processing Method: Multi-forming ■Production Lot: 100,000 pieces and up ■Size: Φ0.4 *For more details, please refer to the PDF document or feel free to contact us.

  • Other electronic parts
  • Processing Contract

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