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We would like to introduce a case study on the fitting structure of square pipes. It is possible to align the mortise and tenon groove shape at the corners, allowing for creative ideas unique to laser processing. The method of aligning these is based on human creativity. For detailed case information, please refer to the related links. 【Benefits】 ■ Ability to align the mortise and tenon groove shape at the corners ■ Possibility for creative ideas unique to laser processing *For more details, please refer to the PDF materials or feel free to contact us.

• Processing Contract

We would like to introduce the structural fitting case of square pipes titled "Alignment using Mortise and Tenon Groove Shapes." One of the major attractions of structured fittings is the ability to create mortise and tenon shapes at the corners of square pipes. Our company views these as a single design and believes it is possible to promote them using design rights and other means. For detailed case information, please refer to the related links. 【Benefits】 ■ Ability to create mortise and tenon shapes at the corners *For more details, please refer to the PDF materials or feel free to contact us.

• Processing Contract

We would like to introduce a case study on the fitting structure of square pipes. The base part is shaped to fit, and both the column components and the base part are given specific shapes. These are carried out during the design phase using laser processing. Issues such as distortion from welding operations with shaped steel and pipes are significant challenges, and there are instances where the finishing labor time exceeds the welding time. Our company proposes "alignment using mortise and tenon shapes," which can minimize such tasks. This leads to improvements in on-site work, not only reducing labor hours but also enabling the securing of additional items. [Effects] ■ Possible reduction in manufacturing costs and unnecessary management costs ■ Improvement in on-site work ■ Reduction in labor hours ■ Leads to the securing of additional items *For more details, please refer to the PDF materials or feel free to contact us.

• Processing Contract

We would like to introduce a case study on the fitting structure of square pipes. The theme this time is alignment using mortise and tenon joint shapes. Generally, three materials are required at the corners. It is necessary to align the positions in order for each of them. By designing mortise and tenon processing for each part during the design phase and performing laser processing, it becomes possible to easily achieve alignment. You can view detailed case study content through the related links. 【Benefits】 ■ Alignment can be easily achieved *For more details, please refer to the PDF materials or feel free to contact us.

• Processing Contract

We would like to introduce the "Hand-Bent Integrated Structure" of square pipes. In the components of "Square Pipe Edition (1)-1," we have designed a fitting structure that allows for positioning of a unified component and another component through a fitting structure. This significantly reduces the positioning work hours, eliminates the need for jigs, and achieves substantial cost reductions. Our company believes that the hand-bent integrated structure is one of the new ways of manufacturing. Please feel free to contact us if you have any inquiries. 【Benefits】 ■ Reduction of positioning work hours ■ No jigs or tools are used for positioning ■ Elimination of jig costs, achieving significant cost reductions ■ While the initial design concept is very important, once accustomed, the methods are limitless *For more details, please refer to the PDF materials or feel free to contact us.

• Processing Contract

We would like to introduce the "hand-bent integrated structure" of square pipes. When processing with conventional methods, the first step is to prepare a single square pipe and perform "dimension cutting," "beveling," and "alignment" as necessary processes, along with preparing molds. In the hand-bent integrated structure, a fitting structure for positioning is established at the design stage, allowing for hand bending, which means that alignment work is not required, and the product can be shaped immediately. By incorporating fitting structures and hand-bent integrated structures, significant reductions in labor hours are guaranteed. You can view detailed case studies through the related links. [Effects] ■ The product can be shaped immediately without the need for alignment work. ■ Achieves significant reductions in labor hours. *For more details, please refer to the PDF materials or feel free to contact us.

• Processing Contract

We would like to introduce our equipment that realizes mold-less processing, the "Ultra High-Speed 3-Axis Linear Drive Fiber Laser Machine." Through the synergistic effect of increased movement speed, we achieve overall high-speed processing in actual machining. The processing area has been expanded, allowing for high-quality processing of highly reflective and difficult-to-machine materials. Additionally, we have prepared shelves that combine material supply, discharge devices, packaging materials, product accumulation, and processing pallets, enabling long hours of continuous processing operation. 【Features】 ■ Repeated positioning accuracy ±0.01 - Achieves maintenance of machining accuracy in high-speed processing (long-term accuracy maintenance is possible) ■ Reduction in processing time due to increased acceleration - Achieves overall high-speed processing in actual machining through the synergistic effect of increased movement speed ■ Expansion of processing area - High-speed cutting with a high energy density beam *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract

At Tokai Support Co., Ltd., we perform "mold-less processing," which eliminates the need for molds and enables small-batch production of various types with short delivery times. In the case of producing "industrial motor segment core plates" using this processing method, the processing cost is 150 yen per piece. However, since the initial investment (mold investment) is zero, it is more cost-effective to use laser processing for quantities below 20,000 pieces. For detailed case information, please refer to the related link. 【Overview】 ■ Initial investment: 0 ■ Processing cost: 150 yen/piece ■ More cost-effective to use laser processing for quantities below 20,000 pieces ■ For items without repeatability, laser processing is preferable *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract

Introducing Tokai Support's equipment that realizes a revolution in the processing of shape steel and pipes: the "Flat Plate and Pipe Combined Fiber Laser Machine." The support chuck mechanically tightens to correct the twisting of the pipe itself, preventing slippage with round pipes, enabling high-precision processing and reducing scratches for high-quality machining. Additionally, with the incorporation of a touch probe mechanism, it compensates for variations in the accuracy of the base material, allowing for measurement of pipes and shape steel near the processing points. 【Features】 ■ Further evolution of the rotary index - Prevents slippage with round pipes - Simultaneous control of four axes, achieving high-speed stable processing of corners in square pipes ■ Touch probe mechanism - Measures the end face position to correct twisting of long pipes, allowing for processing based on a center reference - Corrects position from reference surfaces such as flanges, enabling more precise machining according to drawing specifications *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract

It is common for the frames of food machinery to be made using pipe materials. However, the precision of pipes is not very high, making it difficult to cut them accurately, and there are various challenges such as the long processing time due to the large number of machining steps. By using a fiber laser processing machine for pipe processing, it becomes possible to cut complex shapes, reducing the man-hours required for temporary assembly adjustments and correction work. Furthermore, by incorporating mortise groove shapes and cutting parts in an integrated form, it is possible to reduce the number of welding points and shorten finishing work. [Challenges] ■ The precision of pipes is not very high, making accurate cutting difficult. ■ The large number of machining steps results in longer processing times. ■ Positioning by marking during temporary assembly before welding is challenging. ■ Welding with round pipes requires high skill levels. *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract

Our company provides one-stop solutions utilizing the technology and advanced equipment and IT systems accumulated since our founding. We have implemented the CiPS integrated production management system, which accurately and swiftly processes everything from order information to manufacturing instructions, order receipt, and delivery invoicing. By thoroughly digitizing internal information, we offer our customers faster and more accurate services and products. By being involved in all processes of manufacturing, from design to sheet metal work, canning, painting, and assembly, we provide proposals with higher added value. 【Benefits of Utilization】 ■ Delivery Time - Compliance with delivery dates through system management for each product - Confirmation of delivery dates at the time of order and responsive communication with customers after ordering is also possible ■ Environment - Paperless operations through internal system management - Reduction of environmental impact by minimizing unnecessary transportation and logistics *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract
• Contract manufacturing

At Tokai Support, we offer a service called "Shape Steel and Pipe Processing Revolution" that achieves a triple reduction in costs. We reduce the man-hours for positioning, welding, and finishing work through a fitting structure. Integration of cutting and drilling processes using laser processing machines is possible. Our company has established a consistent production system from design to assembly processing and has a proven track record in laser processing that accommodates a wide variety of steel materials. Please feel free to contact us when you need our services. 【Features】 ■ Over 90% probability of discovering QCD improvements ■ On-site diagnosis by improvement doctors included ■ Reduction in manufacturing costs, design costs, and management costs ■ Simplification of work through fitting structures is possible ■ We propose manufacturing methods from the design stage using 3D CAD *For more details, please refer to the PDF materials or feel free to contact us.

• Processing Contract

At Tokai Support, we offer "mold-less processing." There is no need for modification work on the press molds used in press processing. Instead of the mold production period, all that is required is the time to create the program, achieving a reduction in the production process. Additionally, high-precision processing equivalent to press processing is possible, with a repeat positioning accuracy of ±0.01, significantly shortening the total lead time and dramatically improving QCD. 【Features】 ■ No molds required ■ Significantly reduces the time until production begins ■ Can shorten development lead time ■ Reduces management costs related to molds ■ Immediate response for trials and prototypes ■ Accelerates the process from prototyping to mass production *For more details, please refer to the PDF materials or feel free to contact us.

• Processing Contract

Tokai Support Co., Ltd. handles sheet metal processing of iron, stainless steel, and aluminum materials, as well as surface treatment and the manufacturing of assembled products. With our high level of technical expertise, we produce products that are among the few in Japan. In particular, we engage in highly challenging processing for the manufacturing of motor core components, performing spot welding on thick plates of 13mm to achieve a thin thickness of 0.5mm. 【Strengths】 ■ Comprehensive completion capability ■ Technical skills, improvement and proposal capabilities ■ Human resource development capabilities *For more details, please download the PDF or contact us.

• Contract manufacturing
• Processing Contract
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