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Ipsen

EstablishmentDecember 2008
number of employees30
addressOsaka/Tsurumi-ku, Osaka-shi/Yasuda 2-3-2
phone06-7506-9705
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last updated:May 18, 2020
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Vacuum furnace Vacuum furnace
Continuous furnace Continuous furnace
Atmosphere furnace Atmosphere furnace
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We propose more efficient process control with Ipsen's hardware and software.

Adopting IoT for heat treatment furnaces! Predictive maintenance system that detects issues in advance.

Real-time monitoring of temperature, vibration, and pressure in the vacuum furnace. 'PdMetrics' reduces unexpected downtime of heat treatment furnaces through IoT.

"PdMetrics" is a system that monitors the furnace in real-time and notifies users when maintenance or further action is required. This software can monitor critical data such as temperature, vibration, and pressure. It enhances the reliability and integrity of heating chambers, exhaust systems, and cooling systems. By reducing unnecessary maintenance and costs, and ensuring real-time monitoring of critical system elements, it contributes to maintaining equipment performance. It allows for the determination of necessary inventory in advance and enables the rectification of issues before they become critical, thereby reducing unplanned downtime. 【Features】 ■ Integration of multiple furnace bodies for display on the screen ■ Notifications for parts replacement timing based on usage time and wear ■ Sending emails and text messages to users ■ Accessing and retrieving weather information, leak diagnostics, vacuum levels, etc., for the installation area *For more details, please refer to the PDF document or feel free to contact us.

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Predictive Maintenance System for Heat Treatment Furnaces [Contributing to Cost and Downtime Reduction!]

A predictive maintenance system called 'PdMetrics' that monitors operating furnace bodies (industrial furnaces), performs regular maintenance, and notifies users.

The "PdMetrics Predictive Maintenance System" is a maintenance system for heat treatment furnaces that utilizes IoT to help companies reduce manufacturing costs and increase production capacity. It can also be installed on existing furnace bodies (industrial furnaces)! By monitoring critical parameters such as important data, temperature, vibration, and pressure, it is possible to improve the maintainability and integrity of the system. 【Examples of cost and downtime savings with PdMetrics】 (1) Quenching motor (bearing damage due to vibration) Up to 200,000 yen in costs + up to 4 weeks of equipment downtime → Replacement of only the bearing, taking half a day (2) Increased heat loss Increased energy consumption and processing time → Pre-planning for heating chamber replacement or repair, reducing equipment downtime (3) Heater non-uniformity Impact on product quality → Notifications sent during processing. Abandonment of processing cycles and improvement of conditions. Reduction of waste. *For more details, please refer to the PDF materials or feel free to contact us.

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Heat treatment furnace with preventive maintenance function that detects issues in advance.

A heat treatment furnace that monitors temperature, vibration, and pressure in real-time to detect signs of failure in advance, thereby reducing unexpected downtime.

"PdMetrics" is a system that monitors the furnace in real-time and notifies users when maintenance or further action is required. This software can monitor critical data such as temperature, vibration, and pressure. It enhances the reliability and integrity of heating chambers, exhaust systems, and cooling systems. By reducing unnecessary maintenance and costs, and ensuring real-time monitoring of critical system components, it contributes to maintaining equipment performance. It allows for the determination of necessary inventory in advance and enables the correction of issues before they become critical, thereby reducing unplanned downtime. 【Features】 ■ Integration of multiple furnace bodies for display on a screen ■ Notifications for parts replacement timing based on usage time and wear ■ Sending emails and text messages to users ■ Accessing and obtaining weather information, leak diagnostics, vacuum levels, etc., for the installation area *For more details, please refer to the PDF document or feel free to contact us.

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