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"6 Nylon casting (casting)" is a method of producing prototype parts using a silicone rubber mold without the use of metal molds, through vacuum casting. Vacuum casting involves setting a silicone rubber mold inside the vacuum chamber of a vacuum casting machine, pouring liquid resin into the silicone rubber mold, and curing the resin to create the product. Since silicone rubber molds are used instead of metal molds, significant cost savings can be expected just from the mold costs, and the molds can be completed much faster than metal molds, allowing for short delivery times. This time, we are unveiling frequently asked questions, technical materials, and case studies! For detailed processing information or inquiries about estimates, please feel free to contact us. 【Features of 6 Nylon Casting】 ■ Produced using vacuum casting with silicone rubber molds ■ Uses 6 Nylon as the material ■ No need to create simple molds like traditional prototyping methods ■ No pellet materials are used since it is produced through vacuum casting ■ It is possible to add glass fillers up to 30% ■ Short delivery times are possible compared to traditional prototyping methods ■ Cost reductions are possible compared to mold prototyping depending on the shape *For more details, please refer to the PDF materials or feel free to contact us.

• Casting Machine
• Engine parts
• Other machine elements

This document is the "6 Nylon Casting Q&A Collection" published by New Tech Co., Ltd. It introduces various aspects related to 6 Nylon, such as applications of cast products, maximum dimensions, and costs, in an easy-to-understand Q&A format. 6 Nylon casting is a method of producing prototype parts using vacuum casting with silicone rubber molds, without the use of metal molds. Please feel free to contact us for inquiries regarding processing details or estimates. 【Questions Included】 ■ What are the applications of 6 Nylon cast products? ■ What is the maximum production quantity for Type 1 inverted molds? ■ Can glass fillers be added? ■ What is the maximum dimension size for nylon cast products? ■ Can glass fillers be added in amounts greater than 30%? *For more details, please refer to the PDF document or feel free to contact us.

• Casting Machine

This document introduces the "6 Nylon Casting" technology and examples from New Tech Co., Ltd., which specializes in gypsum casting and lost-wax casting. It clearly presents our company's strengths, the characteristics and precision of 6 Nylon casting, and our production achievements through tables and images. Please feel free to contact us for inquiries regarding processing details or estimates. [Contents] ■ Strengths of New Tech ■ Characteristics of 6 Nylon Casting ■ Precision of 6 Nylon Casting ■ Production Achievements ■ Contact Information *For more details, please refer to the PDF document or feel free to contact us.

• Casting Machine

"Lost Casting" is a casting method that does not use molds, developed independently by New Tech. Its characteristic is that it allows for the production of castings from a single unit without the need to create master models, inverted molds, or wooden patterns. Since a base mold is not required, it can accommodate short lead times for casting production. Additionally, if only 2 or 3 pieces are needed, it is more cost-effective to produce castings than to create wooden patterns. 【Features】 ■ The product shape is created as a lost model ■ No need to consider mold splitting ■ Suitable for small lot production of about 1 to 5 units ■ Castings can be made as long as there is 3D data ■ It is also possible to produce castings of different variations one by one 〇 Adoption Examples ・Head Cylinder ・Intake Manifold ・Exhaust Manifold * The head and exhaust manifolds have a WJ (Water Jacket) shape * For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract
• Contract manufacturing

Our company employs a gypsum casting method that creates molds using gypsum instead of metal molds. Since metal molds are not required, costs are kept low, and we can accommodate complex shapes with a minimum wall thickness of 0.8mm. We can achieve the same precision and surface finish as die casting, which is a mass production method, and it is often used for prototypes, making it suitable for small quantities and small lot production of parts. 【Features】 ■ Cast products with precision equivalent to die casting ■ Capable of short delivery times ■ Can accommodate large parts ■ Cast products that faithfully adhere to drawings can be produced 〇 Examples of applications ・Heat sinks ・Inverter cases ・Covers ・Intake manifolds *For more details, please refer to the PDF materials or feel free to contact us.

• Processing Contract
• Contract manufacturing

6 Nylon casting (casting) is a method of producing prototype parts using a silicone rubber mold without the need for a metal mold, through vacuum casting. Vacuum casting involves setting a silicone rubber mold inside the vacuum chamber of a vacuum casting machine, pouring liquid resin into the silicone rubber mold, and curing the resin to create the product. Since a silicone rubber mold is used instead of a metal mold, significant cost savings can be expected just from the mold costs. Additionally, the mold can be completed much faster than a metal mold, allowing for short delivery times. Furthermore, the materials produced in-house can have glass filler added up to 30% to match the strength of mass production materials. 【Features of 6 Nylon Casting】 - Produced using vacuum casting with a silicone rubber mold - Uses 6 nylon as the material - No need to create simple molds like traditional prototyping methods - Does not use pellet materials since it is produced through vacuum casting - Glass filler can be added up to 30% - Short delivery times are possible compared to traditional prototyping methods - Cost reduction is possible compared to metal mold prototyping depending on the shape *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract
• Contract manufacturing

Here is an introduction to the manufacturing process of "gypsum casting." The characteristic casting surface and precision can be achieved by using gypsum for the mold and silicone rubber for the inverted mold. The highly fluid gypsum slurry (gypsum dissolved in water) can fill every corner without deforming the easily deformable silicone rubber mold. When removing the gypsum mold from the silicone rubber mold, the stretching of the silicone rubber allows for the production of the gypsum mold even with a zero draft angle. Additionally, by using fine-particle gypsum, it is possible to create castings with a flat casting surface that rival or exceed those of metal castings. 【Manufacturing Process】 1. Master model production 2. Mold frame installation ⇒ Pouring silicone rubber ⇒ Curing 3. Primary mold completion 4. Mold frame installation ⇒ Pouring silicone rubber ⇒ Curing 5. Secondary mold completion 6. Mold frame installation ⇒ Pouring gypsum slurry ⇒ Curing 7. Mold assembly ⇒ Drying ⇒ Completion 8. Casting 9. Mold breakdown ⇒ Finishing 10. Casting completion *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract
• Contract manufacturing

"Lost Casting" is a casting method that does not use molds and is a unique technique developed by New Tech. Its characteristic is that it allows for the production of castings from a single piece without the need for master models, inverted molds, or wooden patterns. Since a base mold is not required, it can accommodate short lead times for casting production. Additionally, if only a few pieces (2 or 3) are needed, it is more cost-effective to produce castings than to create wooden patterns. 【Features】 ■ The product shape is created as a lost model ■ There is no need to consider mold splitting ■ Suitable for small lot production of about 1 to 5 pieces ■ Castings can be made as long as there is 3D data ■ It is also possible to produce different variations of castings one by one *For more details, please refer to the PDF materials or feel free to contact us.

• Processing Contract
• Contract manufacturing

We would like to introduce the manufacturing process of "Lost Wax Casting." The feature is that we do not create base models such as wooden patterns or inverted molds that are necessary for producing castings. As long as we have 3D data, we can produce castings starting from just one piece. The manufacturing method begins with creating a lost model from the provided 3D data. Next, the completed lost model is embedded in a mold, and heat is applied from the outside to make it disappear within the mold. This creates a cavity in the shape of the product inside the mold, allowing us to pour metal into it and produce the casting. 【Manufacturing Process】 1. Receipt of 3D data 2. Creation of lost model 3. Installation of mold frame ⇒ Pouring of gypsum slurry ⇒ Hardening 4. Firing ⇒ Completion of mold 5. Casting 6. Mold collapse ⇒ Finishing 7. Completion of casting *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract
• Contract manufacturing

"New Tech Precision Casting" differentiates between gypsum casting and lost-wax casting based on quantity and application. Gypsum casting utilizes finely grained gypsum and high-transference silicone rubber, allowing for the production of high-quality castings with excellent dimensional accuracy and surface finish, making it suitable for die-casting prototypes. Additionally, we also offer "lost-wax casting," which achieves low-cost and short lead times for complex shapes without the need for a pattern. 【Cases Suitable for Gypsum Casting】 ■ Want to create prototypes with die-cast level precision ■ Want to create prototypes with die-cast level surface roughness ■ Want to produce a small number of die-cast level prototypes in small lots ■ Want to create thin-walled products ■ Want to produce at a lower cost since machining is expensive *For more details, please refer to the PDF materials or feel free to contact us.

• Processing Contract
• Contract manufacturing
• Rubber

We would like to introduce the history of "6 Nylon casting." The "6 Nylon casting" was first performed in 1990. At that time, it was common to manufacture 6 Nylon resin parts using pellet materials through injection molding, so our technology of producing 6 Nylon resin parts using a two-component material through vacuum casting can be considered groundbreaking. Although it was revolutionary, it received no attention, and we were quietly prototyping covers for the engines of small outdoor machinery. *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract
• Contract manufacturing

Here is an introduction to the manufacturing process of "6 Nylon Casting." The features of our "6 Nylon Casting" include the use of silicone rubber molds and the production through vacuum casting, as well as the use of 6 nylon as the material. Unlike conventional prototyping methods that require the creation of simple molds, we produce using vacuum casting, which means we do not use pellet materials. Additionally, the materials we produce in-house can have up to 30% glass filler added to match the strength of mass production materials. 【Manufacturing Process】 1. Master model creation 2. Mold frame installation ⇒ Pouring silicone rubber ⇒ Curing 3. Cutting the silicone rubber mold 4. Completion of the silicone rubber mold 5. Mold assembly ⇒ Casting ⇒ Curing 6. Demolding ⇒ Finishing 7. Completion *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract
• Contract manufacturing

"6 Nylon Casting (Injection Molding)" is a technology developed by our company. The biggest feature is that 6 Nylon, which is a mass-produced material, can be manufactured using silicone rubber molds without the need for metal molds. The material that makes this possible is a custom product arranged exclusively by New Tech. We provide high-quality 6 Nylon resin parts backed by reliable technology based on experience. 【Features】 ■ Uses silicone rubber molds instead of metal molds ■ A method for producing prototype parts through vacuum casting ■ Capable of short delivery times ■ Can add glass fillers from 0 to 30% ■ Enables prototype parts with strength closer to mass production materials *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract
• Contract manufacturing

Our company utilizes a gypsum casting method that involves creating molds with gypsum instead of using metal molds. Since metal molds are not required, costs are kept low, and we can accommodate complex shapes with a minimum wall thickness of 0.8 mm. We can achieve the same precision and surface finish as die casting, which is a mass production method, and it is often used for prototypes, making it suitable for the production of small quantities and small lots of parts. 【Features】 ■ Capable of short delivery times ■ Can accommodate large parts ■ Cast products that are faithful to the drawings can be produced *For more details, please download the PDF or feel free to contact us.

• Processing Contract
• Contract manufacturing