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ユニバーサルロボット

addressTokyo/Minato-ku/14th floor, Shiba 2-chome Building, 28-8 Shiba 2-chome
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Five Examples of Collaborative Robots Improving Workplace Environments

Introducing examples from the United States, Italy, Finland, France, and the Czech Republic!

April 28 is designated as "World Day for Safety and Health at Work," aimed at promoting the prevention of occupational accidents and diseases worldwide. Improving the work environment and protecting the safety and health of workers is the driving vision behind Universal Robots. What we aspire to is a world where people work "with" robots, rather than "like" robots. We believe that no job should threaten the well-being, safety, or health of workers, and that collaborative robots can significantly improve the workplace. On this special day of awareness, we present five examples where delegating dangerous tasks, heavy labor, repetitive tasks, and monotonous work to collaborative robots has allowed humans to focus on more fulfilling and safer work. *For more details, you can view the blog through the related link. For further information, please download the PDF or feel free to contact us.*

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The optimal solution for automation in small and medium-sized enterprises.

Let's find the perfect collaborative robot for your company! An explanation on how to make the most of collaborative robots.

Automation has the power to completely transform the situation for small and medium-sized enterprises (SMEs). For companies struggling with low profit margins and labor shortages, the existence of inefficient processes can significantly undermine profitability. The introduction of automation in SMEs not only improves manufacturing and industrial processes but also leads to a fundamental restructuring of the company's very nature. For companies looking to improve work efficiency, workplace safety, and well-being while automating downstream processes, proven collaborative robots can be a beneficial and accessible option. To gain many of the advantages of automation, it is essential for SMEs to first select the most suitable collaborative robots. *For more detailed information, please refer to the related links. For further details, you can download the PDF or feel free to contact us.*

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Achieving goals through palletizing with collaborative robots.

Explanation of the effects of automating palletizing (work alignment and stacking)!

In today's world, even very small companies can reach factory automation, and the first thing managers consider is palletizing with collaborative robots. There are many applications for collaborative robots, but among them, palletizing is chosen by many companies as a means to improve workplace efficiency, reduce costs, and ensure worker safety. We will introduce how palletizing with collaborative robots can help companies achieve their main objectives from five different aspects. *For more details, please refer to the related links. You can download the PDF for more information or feel free to contact us.*

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Complete Guide to Palletizing Robots

Introducing what a palletizing robot is and why a palletizing robot is a smart investment!

Some people may be wondering what palletizing is, what a palletizer does, and how palletizing is performed. There may also be those interested in how collaborative robots can be used in this important process. Therefore, we have created an easy-to-understand guide about palletizing robots that free workers from monotonous and potentially dangerous tasks. *You can view the detailed content of the blog through the related links. For more information, please download the PDF or feel free to contact us.*

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How business will change with 10 types of collaborative robot components.

Explaining how to find the necessary elements and components needed to build a collaborative robot system!

The ways to utilize collaborative robots are extremely diverse. Whether you want to automate simple tasks, increase efficiency, or have workers focus on more technical tasks... whatever your goal, the introduction of collaborative robots will dramatically change the way you conduct business. Here, we will introduce 10 types of collaborative robot components in detail and explain how they can be applied to business. *For more detailed information, you can view it through the related links. For further details, please download the PDF or feel free to contact us.*

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Streamlining operations through the automation of palletizing.

Explaining why addressing bottlenecks is important and how automating palletizing contributes to improving operational efficiency!

The emergence of collaborative robots and the automation of palletizing have prompted leaders and managers in the manufacturing industry to change their approach to operations. For example, bottlenecks—processes or areas that cause stagnation or decreased productivity, commonly referred to as "necks"—which were once considered a given in daily operations, may now be eliminated through automation. In fact, various manufacturers, regardless of their type or size, are building automated palletizing solutions using collaborative robots, significantly improving operational efficiency. *For more details, you can view the related links. For further information, please download the PDF or feel free to contact us.*

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The next era of automation with collaborative robots.

Introducing customer-driven (customer-oriented) product development!

Universal Robots incorporates the voices of experienced end-users and is paving the way for the next era of automation through customer-driven product development. When Universal Robots (UR) began producing collaborative robots, very few people believed that robots could be multifunctional, intuitive, safe, and usable for almost any application and any size of company. However, that has become a reality. Now, collaborative robot automation technology is evolving year by year and is easier to use than ever before. What is driving this continuous progress? Customer-driven product development is the answer. *For more detailed information, please refer to the related links. For further details, you can download the PDF or feel free to contact us.*

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Collaborative robots and power consumption - this resolves one issue.

The power consumption of UR robots is about the same as that of a household blender! UR collaborative robots can be used at home.

As electricity prices rise in many regions, putting pressure on manufacturing costs, manufacturers have started to scrutinize their processes to avoid the surge in electricity costs. UR collaborative robots (UR robots) are more energy-efficient compared to typical industrial robots. So, just how energy-efficient are they, and how do they contribute to energy savings? *You can view the detailed content of the blog through the related link. For more information, please download the PDF or feel free to contact us.*

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Reasons why HR personnel should be interested in robots.

Introducing new technologies and automation that help maintain employee motivation!

Thanks to advancements in technology, today, the automation utilizing robots is progressing at an astonishing speed. Especially among major manufacturers, the automation of production lines is essential. However, for many HR professionals, robotics remains an unknown territory, shrouded in mystery and prejudice. It is unfortunate that robots could greatly assist companies in providing better workplaces, securing talent, and making themselves attractive places to work. HR professionals need to take an interest in this technology. This is because securing talent with the desired skills is becoming increasingly difficult, while robots could potentially be the solution. *For more details on the blog content, please refer to the related links. For more information, you can download the PDF or feel free to contact us.*

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What is the difference between industrial robots and collaborative robots?

Thorough explanation of safety, programming, production targets, costs, and more!

In recent years, industrial robots and collaborative robots have been playing a significant role in addressing labor shortages and improving productivity in manufacturing plants and other settings. This article explains the differences between industrial robots and collaborative robots. We compare them point by point, such as installation locations and methods, so if you are unsure about which type of robot to implement, please use this as a reference. *For more detailed content of the blog, you can view it through the related links. For more information, please download the PDF or feel free to contact us.

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Web Seminar: Key Points! Quick Guide to Collaborative Robots

A webinar explaining "the basics of collaborative robots," "the differences from industrial robots," and "wanting to know about implementation costs."

This webinar is an introductory session that briefly explains the questions of interest when considering collaborative robots. After explaining the key points to know at the beginning, we will discuss case studies, their benefits, and the steps to implementation. It is recommended for those "considering collaborative robots," as well as those "who want to learn the basics of collaborative robots" and "who want to understand the differences from industrial robots." 【Agenda】 ■ About Universal Robots ■ Features of Collaborative Robots ■ Case Studies and Benefits ■ Implementation Steps *The first approximately 5 minutes can be viewed by anyone in the YouTube video below! The full version can be accessed through the PDF material link!

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Three Important Points for Introducing UR Robots

Introducing important points when implementing Universal Robots' collaborative robots.

The purpose is to emphasize the most important points for users who are introducing Universal Robots for the first time. Ignoring important points during the introduction may shorten the overall lifespan of the robot system. Note: The programming procedures and methods may vary depending on the version of the software used by the robot. [Points] ■ Installation Installation surface Protection from the environment Payload configuration Tool center point ■ Motion Programming Blend radius Acceleration values Singularities Protective stop ■ Maintenance and Troubleshooting Recommended inspection tasks Troubleshooting *For more details, please refer to the related links or download the PDF.

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Case Study Collection on Collaborative Robots: "Collaborative Robots in the Automotive Industry"

What is advanced automation in the automotive industry? An explanation of how to utilize collaborative robots for each application. [Free case study collection included]

The automotive industry is highly automated, but many tasks performed by humans are very complex, so automation can only be achieved with collaborative robots working alongside skilled operators. This document details the reasons for expanding the scope of automation in a wide range of applications and production facilities within the automotive industry, as well as how to build systems with collaborative robots. Additionally, it includes case studies with photographs, making it a useful resource for those considering implementation. [Contents] ■ Collaborative robots in the automotive industry ■ Enhancing productivity and securing competitiveness ■ Advancing automation on production lines more than ever ■ How to build systems with collaborative robots ■ Case studies from the automotive industry around the world *We are also offering materials on 7 case studies from the automotive industry as a gift! For more details, please download the PDF or feel free to contact us.

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Successfully in-house automated processes using collaborative robots from zero experience.

Automation of gear cutting, engraving, and chamfering operations for construction machinery drive components! By eliminating idle time, productivity increased by 30%.

The collaborative robot "UR10e" from Universal Robots has been introduced at Okubo Gear Industry Co., Ltd. At the company, on-site workers without programming experience have successfully automated the loading and unloading tasks for processing machines by working on the construction of an automation system. Additionally, with the introduction of the UR robot, the company has achieved a 30% increase in productivity for the targeted equipment. They have also succeeded in reducing the workforce by one person, enabling a transformation from a labor-intensive production approach to a more efficient system. For more details, please refer to the related links. 【Overview of UR Robot】 ■Product Name: UR10e ■Product Specifications ・Payload: 12.5kg ・Working Radius: 1,300mm ・Footprint: φ190mm ・Weight: 33.5kg *For more information, please refer to the PDF document or feel free to contact us.

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The Cutting Edge of Process Automation for Small and Medium Enterprises You Don't Want to Miss Out On

Let's discard the preconceived notion that automation is difficult! We will introduce various changes brought about by collaborative robots [Free materials available].

This document discusses the cutting-edge of process automation for small and medium-sized enterprises that you might miss out on if you are unaware. It introduces "Preconception 1," which suggests that increasing productivity requires the introduction of expensive machinery or additional staff, and "Fact 1," which states that collaborative robots can enhance productivity with the current equipment and workforce. The content is divided into preconceptions and facts, making it an easy reference. We encourage you to read it. 【Contents】 ■ Preconception/Fact 1 ■ Preconception/Fact 2 ■ Preconception/Fact 3 ■ Preconception/Fact 4 ■ Preconception/Fact 5 *For more details, please refer to the PDF document or feel free to contact us.

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Collaborative Robot 'UR30'

Achieves a lifting capacity of 30kg and a reach of 1300mm. Enables the automation of high-torque fastening tasks!

Introducing the 'UR30' handled by Universal Robots. With excellent motion control, it enables precise handling of heavy objects. Additionally, it automates various tasks from machine tending using multiple grippers to the transportation and palletizing of heavy items. 【Features】 ■ Payload: 30kg (across the entire working space) ■ Reach: 1300mm ■ IP Rating: IP65 ■ Noise: <65dB(A) ■ Robot Installation: No restrictions on mounting direction ■ Tool Flange I/O Power Supply Voltage: 12/24V ■ Tool Flange I/O Power: 2A (2-pin), 1A (1-pin) *For more details, please refer to the PDF document or feel free to contact us.

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Automation of workpiece loading and unloading to and from devices using collaborative robots.

Are you giving up on achieving automation within your company? With collaborative robots, it is possible!

When considering automation, are you giving up on achieving it in-house? With collaborative robots, it is possible. A highly demanded application for feasible automation is the work loading and unloading (machine tending) process. - Why is it easier to achieve automation in the machine tending process with Universal Robots' collaborative robots? - Differences between traditional industrial robots and collaborative robots, etc., will be explained in the materials. *For more details, please download the PDF or contact us.*

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Benefits of Automating Palletizing with Collaborative Robots

Would you like to automate the palletizing process with collaborative robots?

Universal Robots' collaborative robots can contribute to the automation of the palletizing process. - A comparison of using traditional industrial robots and collaborative robots in the palletizing process - An explanation of why Universal Robots' collaborative robots are chosen, among other topics, will be provided in the materials. *For more details, please download the PDF or contact us.*

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Collaborative Robot Case: Toyota Motor Corporation Hokkaido | Workpiece Loading into Processing Machines

Strengthening the "manufacturing capability" through the introduction of robots.

Overview: Toyota Motor Hokkaido, which manufactures parts such as transmissions and axles for Toyota vehicles in Tomakomai City, Hokkaido, has set "strengthening manufacturing capabilities" as a major theme. To improve the equipment in the differential pinion insertion process, they have begun constructing a robot system utilizing UR robots. As a result, they were able to build a robot system in-house that reduces costs and space compared to conventional methods, and improves the process operating rate from 92% to 98%. Challenges: Frequent transport issues, the need for adjustments based on the shape of the workpiece, and the requirement to work without causing scratches. After implementation: The process operating rate improved from 92% to 98%, changes to the workpiece can now be handled with programming adjustments only, and skills have been enhanced due to in-house production. *For more details, please download the PDF or contact us.

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Collaborative Robot Case: MT Solar | MIG Welding Automation

Automating the welding process to meet the rapidly increasing demand of 300%.

Overview: MT Solar, an American manufacturer of solar power equipment, was struggling with a shortage of welding workers. After introducing collaborative robots into the welding process, they were able to meet the demand that surged by 300%, and due to the reproducibility of precision, the quality improved, leading to enhanced competitiveness. Challenges: - Responding to a 300% increase in demand during peak periods - Freeing workers from simple tasks so they can focus on high-skilled work After Implementation: - Capable of responding to the surge in demand - Successfully improved product quality and strengthened competitiveness - Expected payback period of 16 to 24 months *For more details, please download the PDF or contact us.

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Collaborative Robot Case Study: EMAR Corporation | Welding Process Automation

A Polish lighting fixture manufacturer introduces the UR10e, achieving reduced production costs and improved quality.

Summary: The Polish lighting manufacturer Temar faced challenges in improving competitiveness and was seeking solutions through automation. After consideration, they introduced the UR10e to their welding process, achieving a reduction in processing costs and an improvement in product quality. The estimated payback period for the investment is two years. [Challenges] - Improving competitiveness - Desired intuitive operability, with the ability for humans to operate within a 1-meter radius [After Implementation] - Successfully reduced processing costs - Successfully improved product quality - Estimated payback period of two years *For details on the decisive factors for robot implementation and horizontal expansion to other processes, please see the linked source.

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Collaborative Robot Introduction Guide *Case study materials available

Are you giving up on the idea that automation is impossible? We are offering materials that explain the features, benefits, and examples of collaborative robots!

As a measure to address the increasingly serious labor shortage, many companies are considering "automation," yet we hear that it is often not realized. Are you facing any of the following issues that hinder your consideration of automation? ■ Due to small-batch, diverse production, batch sizes vary. It's difficult to achieve cost-effectiveness with robot implementation... ■ There is simply no space to place robots... ■ We have never implemented robots before, and it seems like it would take a lot of time and money to get started... Collaborative robots are designed to overturn the conventional wisdom of traditional industrial robots, which dictates that "humans and robots must work apart." These robots can be used safely in collaboration with humans without safety barriers. The concerns mentioned above may be resolved by effectively utilizing collaborative robots. *For more details, please download and read this introductory guide!

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Collaborative Robot Case: Jenny | Waltle Bulk Automation

Small businesses automate bulk picking, achieving an 11% increase in production.

The Austrian aluminum and plastic parts manufacturing company Jenny | Waltle has introduced collaborative robots into the bulk picking process to address challenges in securing human resources and responding to small-lot, diverse production. As a result, in addition to solving these challenges, they achieved a zero defect rate, and production increased by 11% within less than a year after the robot was implemented. Challenges: Securing human resources, responding to small-lot, diverse production After implementation: Stable operation with two shifts, high reliability, achieving a zero defect rate, and an 11% increase in production within a year of robot implementation. For details on the decisive factors for robot implementation and horizontal expansion to other processes, please see the link. *The PDF download content is a comprehensive catalog.

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Collaborative Robot Case: YUEYIN Technology Cutting Process

Utilizing collaborative robots to extend equipment lifespan! We have made it possible to apply 90% of the equipment to the production of other new products.

YUEYIN Technology, which has a track record in OEM for electronic components, traditionally used custom automatic production machinery. However, with the increasing diversity of end-user products, the lifespan of the machinery has also shortened. While searching for solutions other than increasing labor, collaborative robots were introduced. Even after the product life cycle ends, 90% of the equipment can now be applied to the production of other new products, alleviating concerns that costs might not be covered at the time of equipment introduction. ■Challenge: The lifespan of machinery has shortened due to changes in consumer purchasing behavior. ■After implementation: 90% of the equipment can now be applied to the production of other new products. The potential risks associated with employee work have been significantly reduced. The payback period for the investment in UR robots is an average of 8 to 9 months. For details on the decisive factors for robot introduction and horizontal expansion to other processes, please see the linked content. *The PDF download content is a comprehensive catalog.

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Collaborative Robot Case: L'ORÉAL INDIA Automation of Transport Processes

The reason why L'Oréal's cosmetics improved the overall equipment efficiency of its Indian factory by 5%.

L'Oréal, one of the world's largest cosmetics brands, was facing a problem at its Pune factory in India. The manual handling of the final stage of the manufacturing process was posing serious ergonomic risks to the workers on site. In response, the company introduced UR robots to automate the palletizing process. This led to increased efficiency and achieved a 0% ergonomic risk. The Overall Equipment Effectiveness (OEE) improved by 5%. ■ Challenge: In the final process of stacking boxes onto pallets, one worker was required to lift a total of 8,500 kg during an 8-hour shift, with an ergonomic risk assessment at level 4 (level 5 being the maximum). ■ After implementation: It became possible to load two pallets simultaneously without stopping the production line, reducing the working time per shift by 30 minutes. The time required for pallet replacement was also shortened, resulting in a 5% improvement in OEE at the Pune factory. For more details on the decisive factors for robot implementation and horizontal deployment to other processes, please see the link. *The PDF download content is a comprehensive catalog.

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Collaborative Robot Arm Cover "Robo Unicover Wear"

It has various special functions such as dustproof, water-repellent, antibacterial, and heat-resistant, contributing to a more comfortable factory environment!

"Robo Unicover Wear" is a functional cover designed to protect robots from harsh environments. Utilizing advanced functional materials that do not hinder the robot's capabilities, it is crafted using unique technology from design to sewing. The use of highly stretchable materials makes it easy to put on and take off the robot. While ensuring the robot operates safely, it also features a beautifully cool design with a variety of color options. 【Features】 ■ Dust-proof function to prevent dust intrusion into robot joints and keep the appearance clean ■ Antimicrobial function to inhibit bacterial growth on the cover surface and reduce bacterial count ■ Other special functions available ■ Contributes to creating a more comfortable factory environment ■ Offers a wide range of proposals tailored to customer needs, from standard products to custom orders *For more details about this product, please check the "Robo Unicover Wear Details Page" linked in the related links.

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Collaborative Robot Case Study: Aido Industry Co., Ltd. Air Blow Process Automation

Japanese companies double their productivity after introducing collaborative robots!

Aido Industry, which manufactures automotive parts OEM using aluminum die casting and machining in Obu City, Aichi Prefecture, faced the challenge of low profit margins despite increasing sales due to a chronic labor shortage. While devising countermeasures, they encountered UR robots at a trade show, realized they could develop the system in-house, and began the implementation process. Now, 40 UR robots are in operation. ■ Challenge: There is a labor shortage, and labor costs such as the salaries of temporary employees are high, resulting in no increase in profits despite rising sales. Traditional industrial robots incur system costs, making it difficult to take the plunge into implementation. ■ After implementation: Over three years, 40 UR robots were introduced, doubling productivity. Furthermore, by incorporating human intelligence into the robots, it became possible to further increase productivity. * For details on the decisive factors for robot implementation and horizontal expansion to other processes, please see the linked page.

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Collaborative Robot Case: Labor Reduction in a Metal Processing Manufacturer

A metal processing manufacturer struggling with labor shortages has increased its operating hours by 2.5 times through the introduction of robots.

At All Axis Machining, a metal processing manufacturer in Dallas, Texas, downtime due to labor shortages had caused delays in meeting delivery deadlines. However, by introducing collaborative robots in processes such as polishing, inspection, and machine tending, this issue was resolved. In the first project after implementation, operating hours increased by 2.5 times, and profits rose by 60%. ■Challenge: Downtime caused by labor shortages, outdated equipment, and space limitations made it difficult to introduce industrial robots. ■After Implementation: After introducing the UR10, the lead time for jobs that typically took 4-5 months was reduced to 2.5 months, resulting in a 60% profit increase from this job alone (ROI was 4 months), and operating hours increased from 8 hours to 20 hours. Additionally, the UR10 was utilized for manual polishing tasks, leading to improved quality. *For details on the decisive factors for introducing collaborative robots and operating conditions, please see the link.

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Collaborative Robot Case: Motorcycle Parts Manufacturer SHAD - Screw Tightening

Utilize universal robots to optimize the production process and improve work efficiency.

At the Spanish motorcycle parts manufacturer SHAD, the automation of the assembly process is being considered to allow workers to operate in a more rational environment. As production processes change, they sought a system that could respond flexibly and introduced collaborative robots. As a result, the working environment for the screw tightening process has improved, and two workers have been freed from many repetitive tasks. ■Challenges: They want to automate to respond to increased demand, but there is no space to build an automation system. They want to improve the repetitive tasks of the workers. ■After implementation: The UR5 robot was introduced in the screw tightening process, allowing it to be positioned right next to the workers, enabling collaboration in a shared space. By replacing repetitive tasks with the robot, work efficiency has also improved. *For details on the decisive factors for introducing collaborative robots and operational status, please see the linked source.

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Collaborative Robot Case: Fujita Works Co., Ltd. TIG Welding Automation

Stabilizing the quality of TIG welding, which is influenced by the technician! An explanation of why a Japanese company introduced collaborative robots into the welding process.

Fujita Works Co., Ltd., a leading company in high-precision sheet metal fabrication, aimed to achieve TIG welding that is not dependent on the skill level of craftsmen and considered automation. After repeated trials and errors with a system integrator, they developed a UR robot solution that enables even young employees to perform high-quality TIG welding. Furthermore, they automated the work of loading materials into metal press processing machines, resulting in improved work efficiency, reduced physical burden on workers, and increased satisfaction. ■Challenge: The quality of TIG welding is influenced by the technician. There are concerns about a future shortage of skilled workers. ■After implementation: By dividing the welding process into tack welding performed by workers and final welding done by robots, they not only stabilized quality but also improved work efficiency. The division of labor allowed welding tasks that previously took over three years to master to be learned in just a few months. *For details on the decisive factors for robot implementation and horizontal expansion to other processes, please see the linked page.

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Collaborative Robot Case: Pick and Place

We have introduced robots into the seedling cultivation process, achieving significant labor savings.

Osaka Forestry Co., Ltd. has been producing and supplying seedlings in Tokachi, Hokkaido for 70 years. The company has successfully automated part of the seedling cultivation process, which was traditionally reliant on manual labor. Amidst the challenges of an aging workforce making it difficult to secure labor, significant labor savings have been achieved. ■ Challenges: Due to a high dependency on skilled workers and an aging workforce, there are concerns about future labor shortages, and it is necessary for humans to work alongside robots. ■ After Implementation: UR robots were introduced in the initial process of seedling production, where containers are placed on a conveyor, allowing one person to perform a task that previously required two. *For details on the implemented processes, challenges faced, and more information, please check the link.

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Case Studies of Collaborative Robot Implementation in Japanese Companies

[Handbook Presentation] For those struggling with securing talent and automating equipment, we can solve it with the introduction of collaborative robots. Would you like to refer to some nearby examples?

The attention on collaborative robots that work alongside humans has been increasing year by year. However, do you have concerns such as "Which processes can they be introduced into?" "What are the key points when introducing them?" or "What if the introduction fails?" At Universal Robots, we have prepared many case studies to address these concerns. Among them, this document summarizes actual case studies from within Japan. The industries covered include automotive, electronics, pharmaceuticals, and chemicals. The content introduces three points: "Challenges before introduction," "Solutions," and "Results after introduction," along with real voices from our customers, and we have also provided links to videos. If you are struggling with securing operators or automating equipment, why not refer to this guidebook that compiles nearby examples of how collaborative robots have solved these challenges? *For more details, please download the document.

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UR+ Certified Products: Robot Hand and Gripper Catalog Collection

Catalog of Electric, Pneumatic, and Vacuum Robot Hands and Grippers Compatible with UR Robots

When considering the introduction of collaborative robots, it is necessary to select not only the robots but also the peripheral devices, and to examine how to build the robot system. Universal Robots+ (UR+) is a product group of peripheral devices that can be used in combination with UR robots. Over 250 products certified by UR work in conjunction with UR robots to enable rapid deployment, easy programming, and reliable operation. This supports the smooth launch of robot systems. This time, we will focus on robot hands and grippers that can be connected to the end of the robot arm, introducing four products: electric, pneumatic, and vacuum grippers. [The four products being introduced] ■ Robotiq Hand-E Electric Gripper Features: Capable of horizontally gripping workpieces ■ On ROBOT RG2 Gripper Electric Gripper Features: Can control two grippers ■ Schmalz FXCB Vacuum Gripper Features: Suitable for gripping workpieces with uneven surfaces, such as cardboard ■ SMC Air Chuck Pneumatic Gripper Operates by connecting one air supply tube and electrical wiring with an M8 connector.

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Do collaborative robots really need to be implemented? Five items to check before consideration.

[Guidebook Giveaway] Is automation really necessary? What is the difference between industrial robots and collaborative robots? We will answer your company's questions with five tailored questions.

In recent times, as cost reduction and IoT implementation are being emphasized, the attention towards collaborative robots that work alongside humans has been increasing year by year. However, there are still relatively few companies that have actually introduced collaborative robots, aren't there? Additionally, many people may have concerns such as, "I know the name of collaborative robots, but...," "What is the difference from industrial robots?" or "Is automation really necessary?" Therefore, before considering the introduction of collaborative robots, we would like to offer you a free document that clearly explains how collaborative robots can contribute to your company. We encourage you to take this opportunity to read this guidebook! [Contents] ■ Is automation really necessary? ■ Which is more suitable, industrial robots or collaborative robots? ■ Cost comparison for automation ■ Benefits of collaborative robots, etc. *For more details, please refer to the PDF document or feel free to contact us.

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Materials with Case Studies: 'Collaborative Robots Active in the Chemical and Pharmaceutical Industries'

Explaining the benefits of introducing collaborative robots, such as improving the efficiency of sample processing and automating repetitive tasks!

This document introduces the "utilization of collaborative robots" in the manufacturing sites of hospitals and chemical products/pharmaceuticals. It explains the benefits of introducing collaborative robots in fields where the demands for quality, precision, and accuracy are extremely strict, along with case studies. This is a document that we would like those considering the introduction of collaborative robots or those struggling with efficiency and labor reduction in the workplace to read. 【Examples of Introduction Benefits】 ■ Reduction of waiting time for inspection subjects through the efficiency of sample processing ■ Establishment of a highly efficient and high-quality small lot production line ■ Automation of repetitive tasks that impose a significant physical burden *This document can be viewed via "PDF Download." Please feel free to contact us with any inquiries.

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Introducing 7 companies with collaborative robot examples in the automotive industry.

Introducing the effects of collaborative robot implementation, such as improved productivity, high-quality product supply, and time reduction, in an easy-to-understand manner. [Case studies on collaborative robot implementation available!]

This document contains "case studies of collaborative robot implementation" from seven companies in the automotive industry. It clearly explains the challenges before the introduction of collaborative robots, the decisive factors for adoption, the tasks that were resolved, and the effects after implementation. This is a resource that we hope will be read by those considering the introduction of collaborative robots, as well as those struggling with efficiency and labor reduction on the shop floor. It also includes QR links to case study videos, making it recommended for those who want to see videos of specific cases. 【Examples of Implementation Benefits】 ■ Achieved automation of the cutting line and improved productivity without changing the production process ■ Successfully automated the experience and intuition of skilled workers, ensuring a stable supply of high-quality products ■ Reduced setup time by 50% *For more details, please refer to the PDF download. Feel free to contact us with any inquiries.

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Collaborative Robot Case: Automating the Experience and Intuition of Skilled Workers

Automation of the experience and intuition of skilled workers by robots! Successful stable supply of high-quality products without relying on experts.

We would like to introduce a case study of the "collaborative robots" handled by Universal Robots. GKN Drive Japan Co., Ltd., a subsidiary of the UK-based GKN company that supplies automotive drive system components for 50% of cars worldwide, was considering automation through robots while facing chronic labor shortages. In order to ensure a stable supply of high-quality products, there were challenges with traditional machines, such as the difficulty of automating the experience and intuition of operators, as well as safety concerns. However, they decided to implement "UR robots" as they could solve these issues. 【Overcoming Automation Challenges】 ■ Reproducing the tactile sense of skilled workers with robots ■ Freeing tired workers from overtime ■ Achieving 24-hour operation ■ Applying robot automation in multiple processes *For more details, please refer to the PDF document or feel free to contact us.

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Collaborative Robot Case: Nissan Motor Co., Ltd.

Providing solutions to the aging workforce! Reducing labor costs for auxiliary workers at global automotive manufacturers.

We would like to introduce a case study on the collaborative robot "UR10" handled by Universal Robots. At Nissan Motor's Yokohama plant, there was a need for a more streamlined production process, as well as a challenge to prevent the loss of essential skills due to the aging workforce. To reduce labor costs associated with auxiliary workers caused by inefficient production processes, the "UR10" from Universal Robots was introduced. With the implementation of two lines using this product, the Yokohama plant was able to eliminate excess takt time, allowing operators to gain experience on other lines during their free time. 【Overcoming Automation Challenges】 ■ Reducing staff workload ■ Improving efficiency ■ Enhancing performance to help reduce unnecessary special costs *For more details, please refer to the PDF document or feel free to contact us.

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Collaborative Robot Case: Achieving Labor Shortage Resolution and Stable Product Supply

Collaboration between cobots and humans implemented within the company alleviates labor shortages! Contributes to improving employee morale.

We would like to introduce a case study of the collaborative robot "UR Robot" handled by Universal Robots. Zetok Co., Ltd., a Japanese company that focuses on OEM dental care products, has introduced the "UR Robot" to address labor shortages in their production line and ensure stable product supply. By utilizing this product, which excels in operability and customization, they have successfully built a production line that can flexibly change its production system according to order conditions by combining the strengths of both humans and robots. 【Overcoming Automation Challenges】 - Increased productivity of the individual box packing line by 30%, reducing the required personnel from 2 to 1. - Shortened the investment recovery period by reducing outsourced programming costs. - Reallocated personnel freed up by automation to other tasks. *For more details, please refer to the PDF document or feel free to contact us.

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Collaborative Robot Examples: Automation of Adhesive Application, Dispensing, and Welding Tasks

Automating thermal spraying operations to achieve stable production. With UR cobots, continuous operation is maintenance-free even in harsh environments.

Aircraft Tooling Inc. (ATI) was planning to automate component repair work for the aerospace industry using methods such as High Velocity Oxygen Fuel (HVOF) and plasma spraying. The company chose the UR10 robot. The introduced cobot has been working continuously for the past three years without any failures or the need for repairs. 【Overcoming Automation Challenges】 ■ Automating spraying operations to meet industrial-level conditions ■ Achieving stable production *For more details, please refer to the PDF document or feel free to contact us.

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Collaborative Robot Case: Automation of CNC Machine Tending and Polishing Operations

We achieved the implementation of robots into legacy devices in a short period by utilizing collaborative robots.

All Axis, a small machining company in Dallas, Texas, faced a shortage of workers, leading to equipment downtime. A major challenge in introducing robots was that All Axis's equipment was old and lacked a direct interface with industrial robots. Therefore, the company chose our collaborative robots, which could be easily implemented through the controllers of their old equipment. The implementation was very successful, and the company began to handle robot implementations for other machining businesses. 【Overcoming Automation Challenges】 - Implementation of cobots on legacy equipment - Accurate placement of parts on CNC machines and laser marking devices - Uniform polishing and deburring - Achieving automation without safety barriers - Programming and operation by operators *For more details, please refer to the PDF document or feel free to contact us.

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Collaborative Robot Case: Automation of Pick and Place Tasks

An ultra-advanced camera control system. Here we introduce a case study of the implementation of universal robots that can easily perform complex movements.

Augmented Robotics (AR+) is a French startup company that develops new technology for camera control solutions in robotics, hardware, and software, and offers the "Arcam Robotics System." The company is developing user-friendly tools to control the movements of cameras mounted on industrial robots. After numerous tests, they chose the Universal Robots UR10 six-axis robotic arm. The implementation has simplified the operator's workstation in the control room, making it easy to perform complex movements that were previously difficult. 【Overcoming Automation Challenges (Partially)】 ■ Payback period: 7 months ■ Collaborative robot used: UR10 *For more details, please refer to the PDF document or feel free to contact us.

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Collaborative robot examples: automation of pick and place, assembly tasks.

We will introduce examples of how Universal Robots improved worker safety and productivity.

ASSA ABLOY NZ, a key manufacturer in New Zealand, faced challenges in enhancing production capacity and meeting the market's demand for a two-day delivery time, while also being compelled to address employee health and safety issues. To tackle these challenges, the company introduced the UR5 collaborative robot from Universal Robots. This not only increased productivity and the safety level of employees but also allowed employees freed from repetitive tasks to utilize their time and effort in developing more strategic business plans. 【Overcoming Automation Challenges】 ■ Consistency and Accuracy ■ Increased Productivity ■ Improved Employee Welfare ■ Return on Investment: 12 months ■ Robot Used: UR5 *For more details, please refer to the PDF document or feel free to contact us.

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Collaborative Robot Case: NCN, Automation of Machine Tending Operations

Addressing labor shortages through the use of collaborative robots! Reduced routine work.

At the Czech manufacturing company BAUMRUK & BAUMRUK s.r.o., there was a need to automate the process of loading small parts for milling, but due to the limited workspace, it was not possible to install safety equipment such as fences. Furthermore, since they wanted both robots and operators to use the milling center, it was necessary to ensure that people could always access it safely. To effectively utilize the existing workforce and increase productivity, the company introduced the UR10. The introduction resolved the challenges, and employees were freed from repetitive tasks. **Overcoming Automation Challenges** - Automation of loading small parts into the milling center - Designing and constructing the robot implementation without external support - Using part of the workspace without a cobot - Ease of access and safety in the workspace - Rapid and repetitive execution of applications - Return on investment period: 9 months *For more details, please refer to the PDF document or feel free to contact us.*

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Collaborative Robot Case: Automation of Pick and Place

Increased productivity by 50%! It was utilized for pick and place operations of speaker diaphragms and spray painting.

The long-established company beyerdynamic, primarily manufacturing in Germany, has introduced collaborative robots to simultaneously improve productivity and quality in the production of acoustic equipment, utilizing them for the painting of speaker diaphragms. In the automation process, tasks were first divided into two stages: handling and painting. For the pick-and-place operation, a single UR5 robot equipped with a Robotiq wrist camera and a two-finger gripper places the welded headphone speakers onto a rotary motor. Next, a UR3 equipped with a spray gun performs the painting of the diaphragm. Since the adoption of cobots, productivity for this task has increased by 50%, while quality has also significantly improved. 【Overcoming Automation Challenges】 ■ Microphones ■ Headphones ■ Conference Technology *For more details, please refer to the PDF document or feel free to contact us.

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