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ユニバーサルロボット

addressTokyo/Minato-ku/14th floor, Shiba 2-chome Building, 28-8 Shiba 2-chome
phone03-3452-1202
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last updated:Oct 02, 2023
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Collaborative Robot Case Study: Automation of Pick and Place / Screw Tightening

Reduce annual operating costs by $80,000 while improving productivity and performance quality!

PT JVC Electronics Indonesia (JEIN) is a member of the JVC Kenwood Group, which handles electronics and entertainment products. The company heavily relied on manual processes but needed to automate operations to maintain competitiveness. As a result, they introduced the Universal Robot UR3, reducing annual operating costs by $80,000 while improving productivity and performance quality. 【Overcoming Automation Challenges】 - Easy implementation - Supplementing existing facilities and infrastructure without major changes - Flexibility in choosing support tools - Unbeatable pricing - Return on investment period: 30 months - Number of robots used: 7 UR3s *For more details, please refer to the PDF document or feel free to contact us.

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Collaborative Robot Case: Automation of Screw Tightening and Assembly Tasks

Robots collaborate with humans to eliminate waste in the assembly work of power tools!

The electric tool manufacturer Rupes has implemented bold initiatives to improve the working environment for its excellent employees while also eliminating defects and waste on the production line. The company has introduced UR robots on the production line to enable human workers to take on more rewarding tasks. This has immediately resulted in maintaining product quality and improving productivity. 【Overcoming Automation Challenges】 - Freeing employees from burdensome repetitive tasks - Improving efficiency and productivity - Reducing defects and waste - Adapting to various processes *For more details, please refer to the PDF document or feel free to contact us.*

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Collaborative Robot Examples: Automation of Assembly, Inspection, and Pick & Place

Introducing case studies of automated solutions implemented for monotonous tasks.

At ATTL A SPOL. S.R.O., it was found that the designed mechanical solutions had very low reliability, leading to the decision to purchase robots. The three lightweight UR5 robots that were introduced replaced human operators in performing monotonous manual labor at Attl a spol. s.r.o. [Challenges Addressed in Automation (Excerpt)] ■ The three lightweight UR5 robots replaced human operators in performing monotonous manual labor. ■ The robots on the production line operate six days a week, 20 hours a day, without needing downtime for maintenance or stoppages. ■ Return on investment period: 12 months. *For more details, please refer to the PDF document or feel free to contact us.

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Collaborative Robot Case: Automation of Pick and Place / Assembly

Expanding the possibilities of collaboration between humans and robots in the construction industry!

Autodesk aims to create new solutions that enable close collaboration between customers and robots to achieve new tasks through research, by developing software widely used in the construction industry. To this end, we have introduced "Universal Robots," expanding the possibilities for human-robot collaboration in the construction industry. 【Overcoming Automation Challenges】 ■ Accurate handling and assembly of various products ■ Drawing through command streaming ■ Enabling cutting processes through voice commands and machine learning ■ Close collaboration between humans and robots in construction site environments *For more details, please refer to the PDF materials or feel free to contact us.

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Collaborative Robot Case: Automation of Pick & Place / Assembly

Introducing robotic arms to improve employee productivity and strengthen corporate competitiveness!

For BJ-Gear, a gear solution manufacturer, the only way to enhance competitiveness while maintaining production capacity in Denmark was to promote optimization and automation in various ways. Therefore, the company introduced four robotic arms, achieving increased employee productivity and enhanced corporate competitiveness. 【Key Factors】 ■ Easy programming ■ Flexible implementation ■ Rapid capital recovery *For more details, please refer to the PDF document or feel free to contact us.

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Collaborative Robot Case Study: Automation of Assembly and CNC

Improving the operational efficiency of the production line. Case study of introducing easily programmable robotic arms to support employees.

BOOG MACHINING COMPANY, which operates in the automotive and automotive-related industries, was looking for automation solutions that could improve the daily work environment for employees while being quickly and easily programmable and applicable to various processes on the production line. The company chose a UR5-based solution equipped with flexibility and an intuitive touchscreen interface. Initially, there was one UR5, but now two additional units have been added, enhancing productivity across all aspects of the business and improving workplace safety. 【Overcoming Automation Challenges】 - Freeing employees from high-stress repetitive tasks to improve operational efficiency on the production line - Return on investment period: 365 days *For more details, please refer to the PDF document or feel free to contact us.

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Collaborative Robot Examples: Automation of Assembly, Packaging, and Palletizing

Operating alongside employees on the production line! A case study of UR robots.

CASCINA ITALIA produces millions of eggs per day. The company was compelled to respond quickly to market demands due to the intense competition in the fresh food market. To address this, they collaborated with Alumotion and adopted a collaborative robot solution to prepare boxes on the packaging equipment production line. This solution does not take up much space, allowing for immediate installation on the production line without sacrificing valuable space. 【Examples of Problem-Solving through Automation】 - Freed employees from stressful, repetitive tasks, improving productivity - Payback period: 365 days (1 year) *For more details, please refer to the PDF document or feel free to contact us.*

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Collaborative robot examples: Automation of soldering, drilling, and silicone dispensing.

Universal Robots solves the problems faced on the assembly line!

Creating Revolutions Inc. manufactures customer service pager systems used in the hospitality industry. The company was struggling with a defect rate in the pagers it produced for the hospitality industry that was in double digits. To address this, they introduced the Universal Robots collaborative robot UR3. The defect rate, which was in double digits, has now fallen below 1%, overhead costs have significantly decreased, and production volume has expanded several times. 【Overcoming Automation Challenges (Partially)】 ■ Employees can now be assigned to more complex tasks ■ Quality, efficiency, and production volume have improved *For more details, please refer to the PDF document or feel free to contact us.

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Collaborative Robot Case: Automation of Assembly and Workpiece Insertion and Removal

Implement collaborative robots to expand production and overall testing processes in a cost-effective manner.

Izoelektro d.o.o. is a manufacturer from Slovenia (EU) that provides products for the maintenance, renovation, and setup of electrical energy systems. With only 8 employees, the company was looking for ways to increase production and improve quality assurance. They are advancing plans to utilize more universal robots for various tasks. 【Overcoming Automation Challenges】 ■ Implementing automation technology at an affordable cost ■ Consistent work efficiency ■ Reduction of repetitive manual labor ■ Acceleration of product testing ■ Reduction of repetitive manual labor ■ Return on investment period: 18 to 24 months *For more details, please refer to the PDF document or feel free to contact us.

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Collaborative Robot Case: Automation of Potting (Assembly) for Electronic Circuits

Potting of electronic substrates using collaborative robots! Automating manual work in a limited workspace.

Life Elettronica, located in the city of Modena, is a manufacturer that produces electronic substrates for third parties. The company decided to replace machines that always required operators with robots to automate the potting process. It was also essential that the solution could be used in extremely tight spaces and offered high quality and excellent reproducibility. As a result, they adopted the Universal Robots UR3 cobot for the potting work. By automating with the Universal Robots cobot, they achieved improvements in revenue, efficiency, and productivity, while maintaining high quality and reproducibility, resulting in perfect quality potting processing. The high reproducibility has also led to a reduction in defects and defective products. 【Overcoming Automation Challenges】 ■ Automating manual work in limited workspace ■ High-quality processing and excellent reproducibility *For more details, please refer to the PDF document or feel free to contact us.

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Collaborative Robot Case: Automation of Pick and Place / Assembly

Introduction of case studies on the implementation of collaborative robots that respond with accuracy and reliability.

MARKA is a chemical products company that manufactures detergents. The company has adopted the Universal Robots UR3 for the task of tightening caps on its own brand consumer goods. This decision has responded with accuracy and reliability, and the investment made in this machine was recouped within a year. 【Overcoming Automation Challenges】 ■ Bottle Cap Tightening ■ The collaborative robot utilizes built-in power control to ensure that the correct power is applied consistently every time. *For more details, please refer to the PDF document or feel free to contact us.

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Collaborative Robot Case: Work Insertion and Removal / Pick and Place

Flexible production is made possible by Universal Robot's collaborative robots!

XIAMEN RUNNER INDUSTRIAL is a manufacturer of bathroom accessories and automotive parts. Most of the operations at the company were performed manually, and operators faced risks to both safety and production volume, leading to exhaustion. As a solution, 64 UR cobots were installed. This established high efficiency, flexibility, and reliability in the production line, improving the efficiency of the production process. 【Overcoming Automation Challenges】 - More streamlined allocation of internal resources - Optimization of production and enhancement of competitiveness - Ability to address high-mix/low-volume production execution *For more details, please refer to the PDF document or feel free to contact us.

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Collaborative Robot Case: Automation of Screw Tightening and Assembly Tasks

Quality and production efficiency have improved! Integrated into the facility, the production line has been optimized.

SHAD, which handles accessories for motorcycles, has been steadily growing over the past few years and was looking for robotic solutions to respond to the increasing demand. The solution the company sought was not to work on reducing the production process, and since the company's production range was always changing, "single-function" robots were not cost-effective. Therefore, they integrated the UR5 into their facility in Moller del Valles to optimize the production line and improve the working environment for employees. [Challenges addressed by automation] ■ Improved overall product quality ■ Freed employees from repetitive tasks *For more details, please refer to the PDF document or feel free to contact us.

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