生田産機工業 List of Products and Services

Our buff polishing machines and grinding machines are primarily used in the copper rolling industry. They are useful for removing oxidation scale after annealing and for finishing processes before shipment. The buff can be fixed in a cantilever style or a double-end support style, both of which excel in buff exchangeability. The surface of the workpiece after cutting greatly varies depending on the selection of buff and grinding stone, plate speed, rotation speed, and load conditions. First, we conduct polishing tests using samples to determine the desired conditions, after which we design the equipment. Additionally, we have a track record of polishing machines for sheet materials and target plates that apply this technology, so please feel free to consult us with any concerns you may have. 【Features】 ■ Useful for removing oxidation scale after annealing and for finishing processes before shipment ■ Excellent buff exchangeability ■ Design of the equipment is carried out after conducting polishing tests with samples *For more details, please refer to the PDF document or feel free to contact us.

In the tension leveler process, we correct shape defects and warping that can cause defects in the plates. In addition to multi-levelers, we also offer stretch levelers, and we propose lines that meet our customers' manufacturing environments and final product requirements. 【Example of Tension Leveler Line Configuration (Partial)】 ■ Entry Coil Car ■ Payoff Reel ■ Entry Deflector ■ Cleaning Pad ■ Entry Bridle Roll *For more details, please refer to the PDF materials or feel free to contact us.

An irregular bar refers to a copper bar whose cross-section has been shaped into various forms, including uneven surfaces, as a pre-press process. It is mainly used in the fields of terminal components and LEDs in the electronics industry. Due to the numerous types of irregular bars and their easily changeable shapes, cutting methods are generally employed. However, in the manufacturing process using rolling methods, cutting methods may also be adopted in the preliminary stages, and today, this manufacturing method has come to play an important role. Our company offers a lineup that includes the manufacturing of irregular bar cutting lines, as well as downstream processes such as irregular bar surface finishing with cleaning and buffing lines, and irregular bar levelers that correct the material just before pressing. 【Lineup】 ■ Irregular bar cutting line ■ Irregular bar acid cleaning and buffing line ■ Irregular bar leveler line *For more details, please refer to the PDF document or feel free to contact us.

Copper and copper alloy Sn-plated materials are used in various applications, including automotive electrical components. Our company meets various customer requirements such as passivation methods, substrate materials, and reflow processes. 【Features】 - Used in various applications, including automotive electrical components - Meets various requirements such as passivation methods, substrate materials, and reflow processes - Ni and Cu substrate treatment is performed before Sn plating coating *For more details, please refer to the PDF document or feel free to contact us.

The "hydrocarbon-based degreasing cleaning," which is effective for removing oil adhered to materials such as copper, aluminum, and stainless steel plates, has significantly superior cleaning power and quick-drying properties compared to water-based cleaning, enabling space-saving and increased line speed. The circulation process involves a flow of "degreasing → filtration → evaporation → liquefaction," where the cleaning solution containing oil is distilled to regenerate clean liquid, which is then used for the finishing shower. Single-substance solvents have lower boiling points compared to oil, and the recycling rate through distillation regeneration is high, making them not only cost-effective but also environmentally friendly. Additionally, solvents that do not cause metal corrosion are less likely to produce surface blemishes, making them particularly suitable for thin plates and foils. Our company designs and manufactures cleaning lines that maximize the capabilities of hydrocarbon degreasing solvents. Please feel free to consult us with any concerns you may have. *For more details, please refer to the PDF materials or feel free to contact us.*

In the copper strip production line, we employ a process called the "Multi-Leveler Line." Before cutting and winding the copper strip products, we pass them through multiple rollers designed based on correction theoretical values to correct and remove any defects. We accommodate strip products down to 50 microns and offer a variety of options, including the "Tension Leveler," which effectively removes shape defects and warping. We can also handle leveling for other metals. 【Features】 ■ Tension Leveler - Accommodates strip products down to 50 microns - Effectively removes shape defects and warping... ■ Specialty Shape Leveler - Precision leveler specifically for workpieces with irregular cross-sections - Equipped with unique theoretical passive rollers... *For more details, please refer to the PDF document or feel free to contact us.

In the copper production line, we employ a process called the "Multi-Leveler Line." Before cutting and winding copper strip products, the products are passed through multiple rollers designed based on correction theoretical values to correct and remove these defects. We accommodate strip products down to 50 microns and offer a wide range of options, including a "tension leveler" that effectively removes shape defects and warping. We can also provide levelers for other metals. 【Features】 ■ Magnesium Sheet Material Leveler We can handle levelers for other metals that other equipment manufacturers may give up on. For example, we offer a leveler for magnesium materials. Although it is a challenging material to handle, we are confident in providing equipment that will satisfy even first-time users. ■ Leveler for Circular Sprockets We provide levelers that perfectly match the material, shape, characteristics, and size of the product work. For example, the leveler for circular sprockets is a device that corrects product distortion after pressing. It is capable of applying leveling in two directions, X and Y, through automatic conveyor control. *For more details, please refer to the PDF document or feel free to contact us.

IKUTA primarily supplies production equipment to various material manufacturers, mainly in metals, and handles the design, manufacturing, and sales of machinery equipment in-house. We offer in-house prototype levelers (Model 1) for thick plates and (Model 2) for thin plates, accommodating a wide range of material types and thicknesses for extensive prototyping support. If you bring or send us your materials, we can immediately conduct prototype evaluations. Please feel free to consult us regarding the improvement of flatness for materials and products. 【Test Equipment】 ■ Prototype Leveler (Model 1) for Thick Plates - Equipped with 5 upper and 6 lower backup rolls (Φ50), compatible plate thickness: 3mm to over 10mm, compatible plate width: approximately MAX 420mm - Equipped with 6 upper and 7 lower backup rolls (Φ36), compatible plate thickness: approximately 1mm to 5mm, compatible plate width: approximately MAX 420mm ■ Prototype Leveler (Model 2) for Thin Plates - Equipped with 7 upper and 8 lower backup rolls (Φ16), compatible plate thickness: up to 1mm to within 2mm, compatible plate width: approximately MAX 180mm *The compatible plate thickness and width listed are rough estimates based on prototype results. They may vary depending on the material type, so please inquire for specifics. *For more details, please refer to the PDF document or feel free to contact us.

IKUTA primarily supplies production equipment to various material manufacturers, mainly in metals, and handles the design, manufacturing, and sales of machinery equipment in-house. We offer in-house prototype levelers (Model 1) for thick plates and (Model 2) for thin plates, accommodating a wide range of material types and thicknesses for extensive prototype support. If you bring or send in your materials, we can immediately conduct prototype evaluations. Please feel free to consult us regarding the improvement of flatness for materials and products. 【Test Equipment】 ■ Prototype Leveler (Model 1) for Thick Plates - Equipped with 5 upper and 6 lower backup rolls (Φ50), suitable for plate thickness: 3mm to over 10mm, maximum plate width: approximately 420mm. - Equipped with 6 upper and 7 lower backup rolls (Φ36), suitable for plate thickness: approximately 1mm to 5mm, maximum plate width: approximately 420mm. ■ Prototype Leveler (Model 2) for Thin Plates - Equipped with 7 upper and 8 lower backup rolls (Φ16), suitable for plate thickness: up to 1mm to within 2mm, maximum plate width: approximately 180mm. *The indicated suitable plate thickness and width are approximate guidelines based on prototype results. They may vary depending on the material type, so please inquire for specifics. *For more details, please refer to the PDF document or feel free to contact us.

IKUTA primarily supplies production equipment to various material manufacturers, mainly in metals, and handles the design, manufacturing, and sales of machinery and equipment in-house. We offer in-house prototype levelers: "Prototype Leveler (Unit 1) for thick plates" and "Prototype Leveler (Unit 2) for thin plates," which accommodate a wide range of material types and thicknesses, allowing for distortion correction through extensive prototyping support. If you bring or send us your materials, we can immediately conduct prototype evaluations. Please feel free to consult us regarding the improvement of flatness for materials and products. 【Test Equipment】 ■ Prototype Leveler (Unit 1) for Thick Plates - Equipped with 5 upper and 6 lower backup rolls of Φ50 Supported plate thickness: 3mm to over 10mm, supported plate width: approximately MAX 420mm - Equipped with 6 upper and 7 lower backup rolls of Φ36 Supported plate thickness: approximately 1mm to 5mm, supported plate width: approximately MAX 420mm ■ Prototype Leveler (Unit 2) for Thin Plates - Equipped with 7 upper and 8 lower backup rolls of Φ16 Supported plate thickness: up to 1mm to within 2mm, supported plate width: approximately MAX 180mm *The supported plate thickness and width mentioned are approximate guidelines based on prototype results. They may vary depending on the material type, so please inquire for details.

IKUTA mainly supplies production equipment to various material manufacturers, primarily in metals, and handles the design, manufacturing, and sales of machinery and equipment in-house. We offer in-house prototype correction machines for a wide range of materials and plate thicknesses: "Prototype Correction Machine (Model 1) for Thick Plates" and "Prototype Correction Machine (Model 2) for Thin Plates," enabling extensive prototype support. If you bring or send us your materials, we can immediately conduct prototype evaluations. Please feel free to consult us regarding the improvement of material and product flatness. 【Test Machines】 ■ Prototype Correction Machine (Model 1) for Thick Plates - Equipped with 5 upper and 6 lower backup rolls of Φ50 Supported plate thickness: 3mm to over 10mm, supported plate width: approximately MAX 420mm - Equipped with 6 upper and 7 lower backup rolls of Φ36 Supported plate thickness: approximately 1mm to 5mm, supported plate width: approximately MAX 420mm ■ Prototype Correction Machine (Model 2) for Thin Plates - Equipped with 7 upper and 8 lower backup rolls of Φ16 Supported plate thickness: up to 1mm to within 2mm, supported plate width: approximately MAX 180mm *The supported plate thickness and width mentioned are approximate guidelines based on prototype results. They may vary depending on the material type, so please inquire for details.

In the copper production line, we employ a process called the "Multi-Leveler Line." Before cutting and winding copper strip products, the products are passed through multiple rollers designed based on correction theory values to correct and remove these defects. We accommodate strip products down to 50 microns and offer a wide range of options, including a "tension leveler" that effectively removes shape defects and warping. We can also provide levelers for other metals. 【Features】 ■ Magnesium Sheet Material Leveler We can handle levelers for other metals that other equipment manufacturers may give up on. For example, we offer a leveler for magnesium materials. Although it is a challenging material to handle, we are confident that we can provide equipment that will satisfy even the first-time users. ■ Leveler for Circular Sprockets We provide levelers that are best matched to the material, shape, characteristics, and size of the product work. For example, the leveler for circular sprockets is a device that corrects product distortion after pressing. It is capable of applying leveling in two directions, X and Y, through automatic conveyor control. *For more details, please refer to the PDF document or feel free to contact us.

The "Trial Leveler No. 2 (for thin plates)" is a product designed to correct workpieces with a thickness of 1mm to 2mm and a maximum width of 180mm, all in a compact size. With 15 rolls (7 upper and 8 lower), it can improve the flatness of various materials such as steel, non-ferrous metals, and non-metallic materials. We also accept trial evaluations through material delivery or shipment. If you are struggling with flatness improvement, please feel free to consult us. 【Overview Specifications】 - Roll diameter: 16mm, with backup rolls (4Hi) - Equipped with thickness reduction control function and automatic transport conveyor *For more details, please refer to the materials available for download in PDF format. Feel free to contact us as well.

The Additional Leveler "i+ONE" is a super compact leveler that breaks through the "trade-off" between accuracy and price to achieve a "trade-on." By choosing to "add" to your existing press processing line, you can easily and affordably achieve high precision without the need for replacement. ● No construction required as it does not need power, pneumatic, or hydraulic systems. ● Loopless No prior preparation is needed. Achieve +1 precision from the day it arrives. It adopts an orthogonal (right-angle) open type, making roll maintenance easy. No need for intermesh readjustment during setup changes, allowing immediate operation after recovery. If you have any of the following concerns, please consider this: - User demands have become stricter, and existing levelers/feeders can no longer meet precision requirements. - Looking ahead, you want to challenge acquiring orders for new items, but significant capital investment is difficult. - You want to conduct prototype and production of various types with a single piece of equipment. Currently, we are recruiting the first phase of monitor companies! (Limited to 10 units, will end once the planned number is reached) *Please contact us through the IPROS or the dedicated website for the Additional Leveler i+ONE.

The Additional Leveler "i+ONE" is a super compact leveler that breaks through the trade-off between accuracy and price to achieve a trade-on. By choosing to "add" to the existing press processing line, it enables high precision at a low cost without the need for replacement. ● No need for power supply, pneumatic, or hydraulic systems, so no construction is required. ● Loopless No prior preparation is necessary. Achieve +1 accuracy from the day it arrives. Adopting an orthogonal open type makes roll maintenance easy. No need for intermesh readjustment during setup changes, allowing immediate operation after recovery. If you have any of the following concerns, please consider this: - User demands have become stricter, and existing levelers/feeders can no longer meet accuracy requirements. - Looking ahead, you want to challenge acquiring orders for new items, but significant capital investment is difficult. - You want to conduct prototype and production of various items with a single piece of equipment. Currently recruiting companies for the first phase of monitoring! (Limited quantity, will end once the planned number is reached) *Please contact us via the IPROS or the dedicated website for the Additional Leveler i+ONE.

The Additional Leveler "i+ONE" is a super compact leveler that transforms the "trade-off" between accuracy and price into a "trade-on," achieving a breakthrough. By choosing to "add" to your existing press processing line, we have realized high precision easily and at a low cost. There is no need to replace the machinery you are currently using. 【Features】 - No construction required as it does not need power supply, pneumatic, or hydraulic systems. - Space-saving design allows for loopless installation. - No prior preparation is needed; it achieves +1 accuracy from the day it arrives. - Adopts an orthogonal (right-angle) open type for easy roll maintenance. - No need for intermesh readjustment during setup changes, allowing immediate operation after recovery. If you have any of the following concerns, please consider us: - User demands have become stricter, and existing levelers/feeders no longer meet accuracy requirements. - You want to challenge acquiring orders for new items with an eye on the future, but significant capital investment is difficult. - You want to conduct prototype and production of various types with a single piece of equipment, etc. *Please contact us through the IPROS or the dedicated i+ONE Additional Leveler website.

Ikuta Machinery Industry primarily delivers production equipment to various material manufacturers, including metals, and handles the design, manufacturing, and sales of machinery equipment in-house. We offer in-house prototype levelers, "Prototype Leveler (Machine 1) for Thick Plates" and "Prototype Leveler (Machine 2) for Thin Plates," which accommodate a wide range of material types and thicknesses, allowing for extensive prototype support. If you bring or send us your materials, we can immediately conduct prototype evaluations. Please feel free to consult us regarding the improvement of flatness for materials and products. 【Test Machines】 ■ Prototype Leveler (Machine 1) for Thick Plates - Equipped with 5 upper and 6 lower backup rolls of Φ50, Supported plate thickness: 3mm to over 10mm, Supported plate width: approximately MAX 420mm - Equipped with 6 upper and 7 lower backup rolls of Φ36, Supported plate thickness: approximately 1mm to 5mm, Supported plate width: approximately MAX 420mm ■ Prototype Leveler (Machine 2) for Thin Plates - Equipped with 7 upper and 8 lower backup rolls of Φ16, Supported plate thickness: up to 1mm to within 2mm, Supported plate width: approximately MAX 180mm *The supported plate thickness and width mentioned are approximate guidelines based on prototype results. They may vary depending on the material type, so please contact us for more details.

Our buff polishing machines and grinding machines are primarily used in the copper rolling industry. They are useful for removing oxidation scale after annealing and in the finishing process before shipment. The buff can be fixed in a cantilever style or a double-end support style, both of which excel in buff exchangeability. The buff polishing machine's performance significantly varies the surface of the workpiece after cutting, depending on the selection of buff and grinding stone, plate speed, rotation speed, and load conditions. First, we conduct polishing tests using samples, and after confirming the desired conditions, we proceed with the design of the equipment. Additionally, we have a track record of polishing machines for sheet materials and target plates that utilize this technology, so please feel free to consult us with any concerns you may have. *For more details, please refer to the PDF materials or feel free to contact us.*