生田産機工業 List of Products and Services

The Additional Leveler "i+ONE" is a super compact leveler that transforms the "trade-off" between accuracy and price into a "trade-on," achieving a breakthrough. By choosing to "add" to your existing press processing line, we have realized high precision easily and at a low cost. There is no need to replace the machinery you are currently using. 【Features】 - No construction required as it does not need power supply, pneumatic, or hydraulic systems. - Space-saving design allows for loopless installation. - No prior preparation is needed; it achieves +1 accuracy from the day it arrives. - Adopts an orthogonal (right-angle) open type for easy roll maintenance. - No need for intermesh readjustment during setup changes, allowing immediate operation after recovery. If you have any of the following concerns, please consider us: - User demands have become stricter, and existing levelers/feeders no longer meet accuracy requirements. - You want to challenge acquiring orders for new items with an eye on the future, but significant capital investment is difficult. - You want to conduct prototype and production of various types with a single piece of equipment, etc. *Please contact us through the IPROS or the dedicated i+ONE Additional Leveler website.

Ikuta Machinery Industry primarily delivers production equipment to various material manufacturers, including metals, and handles the design, manufacturing, and sales of machinery equipment in-house. We offer in-house prototype levelers, "Prototype Leveler (Machine 1) for Thick Plates" and "Prototype Leveler (Machine 2) for Thin Plates," which accommodate a wide range of material types and thicknesses, allowing for extensive prototype support. If you bring or send us your materials, we can immediately conduct prototype evaluations. Please feel free to consult us regarding the improvement of flatness for materials and products. 【Test Machines】 ■ Prototype Leveler (Machine 1) for Thick Plates - Equipped with 5 upper and 6 lower backup rolls of Φ50, Supported plate thickness: 3mm to over 10mm, Supported plate width: approximately MAX 420mm - Equipped with 6 upper and 7 lower backup rolls of Φ36, Supported plate thickness: approximately 1mm to 5mm, Supported plate width: approximately MAX 420mm ■ Prototype Leveler (Machine 2) for Thin Plates - Equipped with 7 upper and 8 lower backup rolls of Φ16, Supported plate thickness: up to 1mm to within 2mm, Supported plate width: approximately MAX 180mm *The supported plate thickness and width mentioned are approximate guidelines based on prototype results. They may vary depending on the material type, so please contact us for more details.

IKUTA primarily supplies production equipment to various material manufacturers, mainly in metals, and handles the design, manufacturing, and sales of machinery and equipment in-house. We offer in-house prototype levelers: "Prototype Leveler (Unit 1) for thick plates" and "Prototype Leveler (Unit 2) for thin plates," which accommodate a wide range of material types and thicknesses, allowing for distortion correction through extensive prototyping support. If you bring or send us your materials, we can immediately conduct prototype evaluations. Please feel free to consult us regarding the improvement of flatness for materials and products. 【Test Equipment】 ■ Prototype Leveler (Unit 1) for Thick Plates - Equipped with 5 upper and 6 lower backup rolls of Φ50 Supported plate thickness: 3mm to over 10mm, supported plate width: approximately MAX 420mm - Equipped with 6 upper and 7 lower backup rolls of Φ36 Supported plate thickness: approximately 1mm to 5mm, supported plate width: approximately MAX 420mm ■ Prototype Leveler (Unit 2) for Thin Plates - Equipped with 7 upper and 8 lower backup rolls of Φ16 Supported plate thickness: up to 1mm to within 2mm, supported plate width: approximately MAX 180mm *The supported plate thickness and width mentioned are approximate guidelines based on prototype results. They may vary depending on the material type, so please inquire for details.

The "Trial Leveler No. 2 (for thin plates)" is a product designed to correct workpieces with a thickness of 1mm to 2mm and a maximum width of 180mm, all in a compact size. With 15 rolls (7 upper and 8 lower), it can improve the flatness of various materials such as steel, non-ferrous metals, and non-metallic materials. We also accept trial evaluations through material delivery or shipment. If you are struggling with flatness improvement, please feel free to consult us. 【Overview Specifications】 - Roll diameter: 16mm, with backup rolls (4Hi) - Equipped with thickness reduction control function and automatic transport conveyor *For more details, please refer to the materials available for download in PDF format. Feel free to contact us as well.

IKUTA mainly supplies production equipment to various material manufacturers, primarily in metals, and handles the design, manufacturing, and sales of machinery and equipment in-house. We offer in-house prototype correction machines for a wide range of materials and plate thicknesses: "Prototype Correction Machine (Model 1) for Thick Plates" and "Prototype Correction Machine (Model 2) for Thin Plates," enabling extensive prototype support. If you bring or send us your materials, we can immediately conduct prototype evaluations. Please feel free to consult us regarding the improvement of material and product flatness. 【Test Machines】 ■ Prototype Correction Machine (Model 1) for Thick Plates - Equipped with 5 upper and 6 lower backup rolls of Φ50 Supported plate thickness: 3mm to over 10mm, supported plate width: approximately MAX 420mm - Equipped with 6 upper and 7 lower backup rolls of Φ36 Supported plate thickness: approximately 1mm to 5mm, supported plate width: approximately MAX 420mm ■ Prototype Correction Machine (Model 2) for Thin Plates - Equipped with 7 upper and 8 lower backup rolls of Φ16 Supported plate thickness: up to 1mm to within 2mm, supported plate width: approximately MAX 180mm *The supported plate thickness and width mentioned are approximate guidelines based on prototype results. They may vary depending on the material type, so please inquire for details.

The Additional Leveler "i+ONE" is a super compact leveler that breaks through the trade-off between accuracy and price to achieve a trade-on. By choosing to "add" to the existing press processing line, it enables high precision at a low cost without the need for replacement. ● No need for power supply, pneumatic, or hydraulic systems, so no construction is required. ● Loopless No prior preparation is necessary. Achieve +1 accuracy from the day it arrives. Adopting an orthogonal open type makes roll maintenance easy. No need for intermesh readjustment during setup changes, allowing immediate operation after recovery. If you have any of the following concerns, please consider this: - User demands have become stricter, and existing levelers/feeders can no longer meet accuracy requirements. - Looking ahead, you want to challenge acquiring orders for new items, but significant capital investment is difficult. - You want to conduct prototype and production of various items with a single piece of equipment. Currently recruiting companies for the first phase of monitoring! (Limited quantity, will end once the planned number is reached) *Please contact us via the IPROS or the dedicated website for the Additional Leveler i+ONE.

The Additional Leveler "i+ONE" is a super compact leveler that breaks through the "trade-off" between accuracy and price to achieve a "trade-on." By choosing to "add" to your existing press processing line, you can easily and affordably achieve high precision without the need for replacement. ● No construction required as it does not need power, pneumatic, or hydraulic systems. ● Loopless No prior preparation is needed. Achieve +1 precision from the day it arrives. It adopts an orthogonal (right-angle) open type, making roll maintenance easy. No need for intermesh readjustment during setup changes, allowing immediate operation after recovery. If you have any of the following concerns, please consider this: - User demands have become stricter, and existing levelers/feeders can no longer meet precision requirements. - Looking ahead, you want to challenge acquiring orders for new items, but significant capital investment is difficult. - You want to conduct prototype and production of various types with a single piece of equipment. Currently, we are recruiting the first phase of monitor companies! (Limited to 10 units, will end once the planned number is reached) *Please contact us through the IPROS or the dedicated website for the Additional Leveler i+ONE.

Our company conducts prototype production of thick plate materials using our uniquely developed leveler. We can accommodate extremely thick plates of 10mm or more, achieving high flatness and high-quality thick plate prototypes. (By rearranging the roll units, we can also widely handle medium-thick and thin plates.) We have a proven track record of handling various materials, including ordinary steel, SUS, high-tensile steel, ultra-high-tensile steel, as well as non-ferrous metals like copper, aluminum, magnesium, and non-metal materials such as special paper, films, and carbon. If you are struggling with flatness issues related to various materials for your products, please consider IKUTA's leveler prototypes. 【Production Achievements】 ■ Steel materials… ordinary steel, SUS, high-tensile steel, ultra-high-tensile steel (1.5GPa), etc. ■ Non-ferrous materials… copper, aluminum, magnesium, etc. ■ Press products… sprockets, various discs, plates, etc. ■ Non-metal materials… special paper, films, carbon, etc. ■ Other various irregular materials (non-flat materials), etc. *For more details on materials and flatness, please feel free to contact us. Please also check the downloadable materials.

In the copper production line, we employ a process called the "Multi-Leveler Line." Before cutting and winding copper strip products, the products are passed through multiple rollers designed based on correction theory values to correct and remove these defects. We accommodate strip products down to 50 microns and offer a wide range of options, including a "tension leveler" that effectively removes shape defects and warping. We can also provide levelers for other metals. 【Features】 ■ Magnesium Sheet Material Leveler We can handle levelers for other metals that other equipment manufacturers may give up on. For example, we offer a leveler for magnesium materials. Although it is a challenging material to handle, we are confident that we can provide equipment that will satisfy even the first-time users. ■ Leveler for Circular Sprockets We provide levelers that are best matched to the material, shape, characteristics, and size of the product work. For example, the leveler for circular sprockets is a device that corrects product distortion after pressing. It is capable of applying leveling in two directions, X and Y, through automatic conveyor control. *For more details, please refer to the PDF document or feel free to contact us.

【Features】 ◎ Patented correction system ◎ Dedicated shaped rolls tailored to the workpiece shape ◎ Uniform and high-precision correction of thick and thin plate sections without causing damage ◎ Capable of control integration with surrounding equipment such as presses ◎ Other services include automation, labor-saving solutions, and customization.

IKUTA primarily supplies production equipment to various material manufacturers, mainly in metals, and handles the design, manufacturing, and sales of machinery equipment in-house. We offer in-house prototype levelers (Model 1) for thick plates and (Model 2) for thin plates, accommodating a wide range of material types and thicknesses for extensive prototype support. If you bring or send in your materials, we can immediately conduct prototype evaluations. Please feel free to consult us regarding the improvement of flatness for materials and products. 【Test Equipment】 ■ Prototype Leveler (Model 1) for Thick Plates - Equipped with 5 upper and 6 lower backup rolls (Φ50), suitable for plate thickness: 3mm to over 10mm, maximum plate width: approximately 420mm. - Equipped with 6 upper and 7 lower backup rolls (Φ36), suitable for plate thickness: approximately 1mm to 5mm, maximum plate width: approximately 420mm. ■ Prototype Leveler (Model 2) for Thin Plates - Equipped with 7 upper and 8 lower backup rolls (Φ16), suitable for plate thickness: up to 1mm to within 2mm, maximum plate width: approximately 180mm. *The indicated suitable plate thickness and width are approximate guidelines based on prototype results. They may vary depending on the material type, so please inquire for specifics. *For more details, please refer to the PDF document or feel free to contact us.

In the copper production line, we employ a process called the "Multi-Leveler Line." Before cutting and winding copper strip products, the products are passed through multiple rollers designed based on correction theoretical values to correct and remove these defects. We accommodate strip products down to 50 microns and offer a wide range of options, including a "tension leveler" that effectively removes shape defects and warping. We can also provide levelers for other metals. 【Features】 ■ Magnesium Sheet Material Leveler We can handle levelers for other metals that other equipment manufacturers may give up on. For example, we offer a leveler for magnesium materials. Although it is a challenging material to handle, we are confident in providing equipment that will satisfy even first-time users. ■ Leveler for Circular Sprockets We provide levelers that perfectly match the material, shape, characteristics, and size of the product work. For example, the leveler for circular sprockets is a device that corrects product distortion after pressing. It is capable of applying leveling in two directions, X and Y, through automatic conveyor control. *For more details, please refer to the PDF document or feel free to contact us.

IKUTA primarily supplies production equipment to various material manufacturers, mainly in metals, and handles the design, manufacturing, and sales of machinery equipment in-house. We offer in-house prototype levelers (Model 1) for thick plates and (Model 2) for thin plates, accommodating a wide range of material types and thicknesses for extensive prototyping support. If you bring or send us your materials, we can immediately conduct prototype evaluations. Please feel free to consult us regarding the improvement of flatness for materials and products. 【Test Equipment】 ■ Prototype Leveler (Model 1) for Thick Plates - Equipped with 5 upper and 6 lower backup rolls (Φ50), compatible plate thickness: 3mm to over 10mm, compatible plate width: approximately MAX 420mm - Equipped with 6 upper and 7 lower backup rolls (Φ36), compatible plate thickness: approximately 1mm to 5mm, compatible plate width: approximately MAX 420mm ■ Prototype Leveler (Model 2) for Thin Plates - Equipped with 7 upper and 8 lower backup rolls (Φ16), compatible plate thickness: up to 1mm to within 2mm, compatible plate width: approximately MAX 180mm *The compatible plate thickness and width listed are rough estimates based on prototype results. They may vary depending on the material type, so please inquire for specifics. *For more details, please refer to the PDF document or feel free to contact us.

In the copper strip production line, we employ a process called the "Multi-Leveler Line." Before cutting and winding the copper strip products, we pass them through multiple rollers designed based on correction theoretical values to correct and remove any defects. We accommodate strip products down to 50 microns and offer a variety of options, including the "Tension Leveler," which effectively removes shape defects and warping. We can also handle leveling for other metals. 【Features】 ■ Tension Leveler - Accommodates strip products down to 50 microns - Effectively removes shape defects and warping... ■ Specialty Shape Leveler - Precision leveler specifically for workpieces with irregular cross-sections - Equipped with unique theoretical passive rollers... *For more details, please refer to the PDF document or feel free to contact us.