福島日邦工業 List of Products and Services

We are offering a free booklet titled "Eye-Opening! Laser Masking Processing Without Masking Tape!" which condenses our company's extensive knowledge and explanations about laser masking processing, built on years of experience. Traditionally, surface treatments such as painting, plating, and anodizing involve a masking process. When processing with a laser marker, surface treatment can be performed without masking, and the laser marker can remove paint or other materials from areas where adhesion is not desired. This process consists of just this one step, leading to cost reduction due to the absence of masking tape, and allows for the removal of intricate shapes that cannot be replicated with tape. Additionally, positional accuracy can be managed easily with general intersection processing. **Features** - No use of masking tape - Removal of intricate shapes that cannot be replicated with tape is possible - Positional accuracy can be managed easily with general intersection processing - Capable of processing various shapes from flat to three-dimensional - Flexible processing support from prototypes to large lots *For more details, please refer to the PDF document or feel free to contact us.*

• Processing Contract
• Laser marker
• Surface treatment contract service

This document introduces laser marking processing. It includes a wealth of information related to laser marking processing, such as "What is laser ablation?" and "What are the characteristics of laser ablation?" We are also offering a booklet of product case studies as a separate gift. Please take a moment to read it. 【Contents】 ■ What is laser ablation? ■ What are the characteristics of laser ablation? ■ What is laser engraving? ■ What are the characteristics of laser engraving? ■ What kind of equipment is used and what processing is done? ■ What points should be considered in laser processing? *For more details, please refer to the PDF document or feel free to contact us.

• Other processing machines
• Processing Contract
• others

We would like to introduce our processing sample for industrial products, "Electrostatic Coating Stripping." This sample involves the removal of paint from masked areas using laser stripping. In a typical masking process, costs can accumulate due to tape, jigs, installation, and removal, but with laser marker stripping, processing can be done using only jigs and specific data. Additionally, alignment below 0.1 millimeters and handling of difficult masking areas are possible, allowing for 360° stripping of cylindrical parts as well. Furthermore, the laser irradiation area is 300mm x 300mm, enabling the processing of multiple small parts at once. 【Processing Sample Overview】 ■ Processing Content: Electrostatic Coating Stripping ■ Production Capacity: Up to 300,000/month ■ Processing Material: Electrostatic Coated Products ■ Machine Used: Keyence MD-X1020 ■ Work Size: Stripping Area Approximately 300mm x 300mm *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract
• Laser marker

We would like to introduce our industrial product and general-purpose processing sample, "Color Printing Processing." This sample features color processing on SUS. The images show colors in black, white, and blue, and it is possible to achieve various colors on SUS, similar to a color chart. The work size is approximately Φ20 to 200, with an engraving area of about 70×70, and the machine used is the Keyence MD-X1020. 【Processing Sample Overview】 ■ Processing Content: Color Printing Processing ■ Production Capacity: Small lots to 30,000/month ■ Processing Material: SUS ■ Machine Used: Keyence MD-X1020 ■ Work Size: Approximately Φ20 to 200, engraving area about 70×70 *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract
• Laser marker

We would like to introduce our industrial products and general processing sample "Product Information and Color Printing Processing." This sample features white PVC board that has been color-printed in black. Unlike printing or stickers, the printed part does not peel off. It is possible to produce inexpensive display materials, etc. 【Processing Sample Overview】 ■ Processing Content: Product Information and Color Printing Processing ■ Production Capacity: Small lots to 30,000/month ■ Processing Materials: Plastic, PVC ■ Machine Used: Keyence MD-X1020 ■ Work Size: Color printing area up to approximately 300mm x 300mm *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract
• Laser marker

We would like to introduce our processing sample for industrial products, "Product Information and Serial Number Printing." Typically, product information and serial numbers are printed on labels and affixed to a chosen location. However, we use laser marking to directly print onto the product, achieving both cost efficiency and an attractive appearance. The work size ranges from approximately Φ20 to 200, with an engraving area of about 70×70. 【Processing Sample Overview】 ■ Processing Content: Product Information and Serial Number Printing ■ Production Capacity: Up to 30,000/month ■ Processing Materials: Plastic and Metal ■ Machines Used: Keyence MD-X1020 ■ Work Size: Approximately Φ20 to 200, with an engraving area of about 70×70 *For more details, please refer to the PDF document or feel free to contact us.

• Laser marker

We would like to introduce our processing sample "Color Printing" for industrial products. We performed color printing in black (dark gray) on white plastic. Printing is also possible on areas that cannot be processed by screen or pad printing. The work size is approximately Φ20 to 200, with an engraving area of about 70×70. 【Processing Sample Overview】 ■ Processing Content: Plastic Color Printing ■ Production Capacity: Up to 30,000/month ■ Processing Material: Plastic ■ Machine Used: Keyence MD-X1020 ■ Work Size: Approximately Φ20 to 200, with an engraving area of about 70×70 *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract

We would like to introduce our industrial product and general-purpose processing sample "Paint Stripping." The painting was done in three layers (white, black, white), with two layers stripped away, leaving only the bottom white paint. When backlit, the pattern emerges. The processing material is acrylic sheet. The machine used is Keyence MD-X1020. 【Processing Sample Overview】 ■ Processing Content: Painting + Laser Stripping ■ Production Capacity: Up to 500/month ■ Processing Material: Acrylic Sheet ■ Machine Used: Keyence MD-X1020 ■ Work Size: Approximately 250mm x 250mm *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract

Our laser engraving process enhances product value with high-quality laser processing that cannot be replicated by machine engraving. Since we do not use end mills, there are no blade radii in the engraving design, allowing for free-form engravings such as sharp-edged designs without corner radii. 【Features】 ■ Engraving is possible not only on flat and curved surfaces but also on complex surfaces by reading 3D data. ■ Capable of engraving in extremely small spaces where blades cannot reach, as well as on inner diameters and serial numbers. ■ Reduced processing time (15% shorter compared to our previous methods). ■ Cost reduction is possible as no cutting oil is used, eliminating the need for a cleaning process. *For more details, please download the PDF or feel free to contact us.

• Processing Contract
• Other processing machines

This document is a collection of product manufacturing examples from Fukushima Nippon Kogyo Co., Ltd. It includes various manufacturing examples, starting with "nameplate samples" for industrial products, as well as "SUS pipe processing samples" and "laser engraving processing samples." Our company offers high-quality precision processing for a wide range of secondary processing, from metal parts to molded parts. For secondary processing of metal and plastic products, please leave it to us. 【Featured Product Manufacturing Examples (Excerpt)】 ■ Processing Sample 1: Nameplate Sample ■ Processing Sample 3: SUS Pipe Processing Sample ■ Processing Sample 6: Conductive Processing Sample ■ Processing Sample 7: Laser Engraving Processing Sample ■ Processing Sample 10: Engraving and Coloring Processing Sample *For more details, please refer to the PDF document or feel free to contact us.

• Other markings
• Processing Contract
• Plating Equipment

We would like to introduce our processing sample for industrial products, the "Nameplate Sample." We performed engraving and cutting simultaneously using a laser marker. The deep engraving with the laser results in clean edges without corner radii. The material used for processing is a 1mm thick aluminum plate. The machine used is the Keyence MD-F5100. 【Processing Sample Overview】 ■ Processing Details: Laser engraving and cutting, painting, coloring ■ Production Capacity: Up to 2,000/month ■ Processing Material: Aluminum plate (1mm thick) ■ Machine Used: Keyence MD-F5100 ■ Work Size: Approximately 70×70mm *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract

We would like to introduce our "SUS Pipe Processing Sample" for industrial products. This sample features identifiable marks engraved to a depth of 0.1mm on a Φ1.5 SUS pipe. The processing material used is SUS pipe, and the work size is approximately Φ1 to 200. 【Processing Sample Overview】 ■ Processing Content: Laser Engraving ■ Production Capacity: Up to 30,000/month ■ Processing Material: SUS Pipe ■ Machine Used: Keyence MD-F5100 ■ Work Size: Approximately Φ1 to 200 *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract

We would like to introduce our "SUS Pipe Processing Sample" for industrial products. This sample features uniform peeling around a 360° circumference using servo motor positioning. The machines used are Keyence MD-F5100 and MD-X1020, and the workpiece size is approximately Φ1 to 200. 【Processing Sample Overview】 ■ Processing Content: Laser Peeling ■ Production Capacity: Up to 30,000/month ■ Processing Material: SUS Pipe ■ Machines Used: ・Keyence MD-F5100 ・Keyence MD-X1020 ■ Workpiece Size: Approximately Φ1 to 200 *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract

We would like to introduce our "SUS Pipe Processing Sample" for industrial products. This sample features identifiable characters (logo) on a Φ1.5 SUS pipe, achieved through laser peeling. The work size ranges from Φ1 to approximately 200, using the Keyence MD-F5100 and MD-X1020 machines. 【Processing Sample Overview】 ■ Processing Content: Laser Peeling ■ Production Capacity: Up to 30,000/month ■ Processing Material: SUS Pipe ■ Machines Used: ・Keyence MD-F5100 ・Keyence MD-X1020 ■ Work Size: Approximately Φ1 to 200 *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract

We would like to introduce our "Conductive Processing Sample" for industrial products. This sample features a Φ80 anodized aluminum part with a seamless pattern connecting the entire circumference to make the joints indistinguishable. The machines used are Keyence MD-F5100 and MD-X1020. 【Processing Sample Overview】 ■ Processing Details: Laser peeling, conductive processing ■ Production Capacity: Up to 30,000/month ■ Processing Material: Anodized aluminum ■ Machines Used: - Keyence MD-F5100 - Keyence MD-X1020 ■ Work Size: Approximately Φ1 to 200 *For more details, please refer to the PDF document or feel free to contact us.

• Other markings
• Processing Contract

We would like to introduce our "Laser Engraving Processing Sample" for industrial products. This sample features memory engraving performed with a laser marker. The engraving depth is approximately 0.2mm, and the depth can be adjusted as needed. The processing materials used are aluminum machined parts and anodized products. 【Processing Sample Overview】 ■ Processing Content: Laser Engraving ■ Production Capacity: Up to 30,000/month ■ Processing Materials: Aluminum machined parts and anodized products ■ Machinery Used: Keyence MD-F5100 ■ Work Size: Approximately Φ20 to 200 *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract

We would like to introduce our "Laser Engraving Processing Sample" for industrial products. This sample features text engraving performed on the inner diameter of a component using a laser marker. The engraving depth is approximately 0.2mm, and the depth can be adjusted as desired. The work size ranges from Φ20 to 200, and the machine used is the Keyence MD-F5100. 【Processing Sample Overview】 ■ Processing Content: Laser Engraving ■ Production Capacity: Up to 30,000/month ■ Processing Materials: Aluminum machined parts and anodized products ■ Machine Used: Keyence MD-F5100 ■ Work Size: Approximately Φ20 to 200 *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract

We would like to introduce our "Conductive Processing Sample" for industrial products. This sample features laser stripping performed on the inner diameter of the component. It can be processed at any angle using a servo motor. The processing material used is anodized aluminum, and the work size is approximately Φ20 to 200. 【Processing Sample Overview】 ■ Processing Content: Laser Stripping and Conductive Processing ■ Production Capacity: Up to 30,000 per month ■ Processing Material: Anodized Aluminum ■ Machine Used: Keyence MD-X1020 ■ Work Size: Approximately Φ20 to 200 *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract

We would like to introduce our "Laser Stripping Processing Sample" for industrial products. This sample features plastic parts that have been painted with a white base coat and a black top coat, with only the black top coat being stripped. The work size is approximately Φ20 to 200, with an engraving area of about 70×70. 【Processing Sample Overview】 ■ Processing Details: Painting / Laser Stripping ■ Production Capacity: Up to 30,000 per month ■ Processing Material: Plastic ■ Machinery Used: Keyence MD-X1020 ■ Work Size: Approximately Φ20 to 200, with an engraving area of about 70×70 *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract

We would like to introduce our "Laser Color Processing Sample" for industrial products. This sample features color processing using a laser on plastic parts, resulting in a gray color. Since it does not involve printing processes, it is expected to reduce initial costs and be effective for handling regulatory marks and similar applications. 【Processing Sample Overview】 ■ Processing Type: Laser Color Processing ■ Production Capacity: Up to 30,000/month ■ Processing Material: Plastic ■ Machine Used: Keyence MD-X1020 ■ Work Size: Approximately Φ20 to 200, Engraving Area approximately 70×70 *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract

We would like to introduce our processing sample for industrial products, the "Switch Box." This sample features simultaneous processing of text engraving and round hole cutting on a new metal plate using a laser marker. It is suitable for processing small lot items that would be costly with conventional machining. 【Processing Sample Overview】 ■ Processing Details: Laser cutting, engraving, and coloring ■ Production Capacity: Up to 50 per day ■ Processing Material: New metal plate ■ Machine Used: Keyence MD-F5100 ■ Work Size: Engraving area approximately 70×70 *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract

We would like to introduce our processing sample for industrial products, "Outer Peripheral Strip Removal." This sample features the outer perimeter of a Φ200 aluminum anodized product connected with a 3 mm high strip using a servo motor. There are no visible seams, and there is no height discrepancy. 【Processing Sample Overview】 ■ Processing Method: Laser Removal ■ Production Capacity: Up to 30,000/month ■ Processing Material: Aluminum Anodized ■ Machine Used: Keyence MD-X1020 ■ Work Size: Approximately Φ20 to 200 *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract

We would like to introduce our "Anodized Stripping Processing Sample" for industrial products. This sample is precisely processed using 3D data of the parts, following the shape of the mortar-like section. The work size is approximately 70×70 for the engraving area, and the processing materials used are aluminum and anodized aluminum. 【Processing Sample Overview】 ■ Processing Content: Laser Stripping ■ Production Capacity: Up to 30,000/month ■ Processing Materials: Aluminum and Anodized Aluminum ■ Machine Used: Keyence MD-X1020 ■ Work Size: Approximately 70×70 for the engraving area *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract

We would like to introduce our "Engraving + Coloring Processing Sample" for industrial products. This sample features laser engraving with a depth of 0.3mm on the tapered part of the component, followed by coloring. Unlike engraving processing with NC machines, this method does not use cutting oil or blades, which eliminates the need for cleaning and prevents defects caused by blade breakage, making it environmentally friendly and cost-effective. Additionally, it uses a servo motor to process each block, allowing for machining at all vertices and enabling processing with an angle intersection of about 10'. 【Processing Sample Overview】 ■ Processing Content: Laser Engraving and Coloring ■ Production Capacity: Up to 5,000/month ■ Processing Materials: Aluminum and Coating ■ Machine Used: Keyence MD-F5100 ■ Work Size: Approximately Φ20 to 200, Engraving Area: Approximately 70×70 *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract

We would like to introduce our "engraving + coloring" processing samples for industrial products. This sample has been processed in one step for the tapered and flat areas of the part. It features a depth of 0.3mm with laser engraving after painting, and there are no burrs. Additionally, it uses a servo motor, with an angle intersection of about 10′. 【Processing Sample Overview】 ■ Processing Content: Laser Engraving and Coloring ■ Production Capacity: Up to 1,500/month ■ Processing Materials: Aluminum and Coating ■ Machinery Used: Keyence MD-F5100 ■ Work Size: Approximately Φ20 to 200 *For more details, please refer to the PDF document or feel free to contact us.

• Other markings
• Processing Contract
• Resin processing machine

We would like to introduce our processing sample of "curved surface screen printing" for industrial products. This sample involves screen printing on cylindrical components. The parts are rotated to apply decoration at any desired location. We have numerous achievements in optical components. 【Processing Sample Overview】 ■ Processing Content: Curved Surface Screen Printing ■ Production Capacity: Up to 150,000/month ■ Processing Material: Plastic ■ Machine Used: Shin-ei SK-350II ■ Work Size: Approximately Φ20 to 200 *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract

We would like to introduce our processing sample of "pad printing + gate cutting + sealing" for industrial products. This sample features printing on the entire surface from the back side of the part, along with gate cutting (cross ±0.02mm) and sealing. Visual inspection is conducted in a dark room. 【Processing Sample Overview】 ■ Processing Content: Pad Printing ■ Production Capacity: Up to 30,000/month ■ Processing Material: Plastic ■ Machines Used: Navitas T5-JA ■ Work Size: Approximately 10 to 80mm *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract

We would like to introduce our processing sample of "screen printing" for industrial products. This sample features decorative screen printing on the back side of a transparent component's window frame. Visual inspection is conducted in a dark room. 【Processing Sample Overview】 ■ Processing Type: Screen Printing ■ Production Capacity: Up to 50,000/month ■ Processing Material: Plastic ■ Machine Used: Shin-ei SK-350II ■ Work Size: Approximately 10 to 80 mm *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract

We would like to introduce our "coloring" processing samples for industrial products. This sample features full circumferential coloring on the groove part of a cylindrical component. The processing material used is plastic. 【Processing Sample Overview】 ■ Processing Content: Curved Surface Coloring ■ Production Capacity: Up to 10,000/month ■ Processing Material: Plastic ■ Work Size: Approximately Φ20 to 200 *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract

We would like to introduce our machining samples for "cutting" aimed at industrial products. These samples involve cutting and drilling of molded products. We also accept processing for prototypes and small lots. The work size ranges from approximately 20 to 700 mm. 【Overview of Machining Samples】 ■ Machining Type: Cutting ■ Production Capacity: Up to 1,000/month ■ Machining Material: Plastic ■ Machines Used: NC Milling Machine ■ Work Size: Approximately 20 to 700 mm *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract

We would like to introduce a processing sample of "engraving" for our industrial products. This sample was processed using an NC engraving machine. In the case of deep engraving with a laser marker, the processed area may discolor, but with the engraving machine, the metallic luster is enhanced. 【Processing Sample Overview】 ■ Processing Type: Engraving ■ Production Capacity: Up to 5,000/month ■ Processing Materials: Aluminum, Anodized Aluminum ■ Machine Used: NC Engraving Machine ■ Work Size: Approximately Φ20 to 150 *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract