テクノクラート List of Products and Services

This is a request for replacement due to malfunction of the cylinder operation of a cutting machine from an electrical machinery manufacturer. The hydraulic and pneumatic combined cylinder had hydraulic oil flowing back from inside, causing the weight of the cable carrier and bracket to be applied to the fixed cylinder. This resulted in the cylinder piston becoming eccentric, which led to oil flowing back through the gap. We replaced the cylinder and associated parts, injected oil, and bled air, ensuring that there was no oil spillage at the work site by taking precautions. After confirming the operation, we completed the work and submitted a work report. [Work Details] ■ Replacement of cylinder and associated parts ■ Oil injection and air bleeding ■ Operation confirmation ■ Work carried out by 2 personnel over 1 day *For more details, please refer to the PDF document or feel free to contact us.

• cylinder

We received a request from a food manufacturer for maintenance work on a Sirocco fan. We carried out parts replacement, internal cleaning, and sealing repairs. After that, we conducted individual test runs for all the relevant equipment in the presence of the customer. Our company offers consultations for maintenance by machine professionals. Please feel free to contact us. 【Scope of Work】 ■ Parts Replacement ■ Internal Cleaning ■ Sealing Repairs ■ Individual Test Run Supervision *For more details, please refer to the PDF document or feel free to contact us.

• Other contract services

We would like to introduce a case of replacement work for blower parts used for the intake and exhaust of a food manufacturer's dryer. In addition to replacing regular exchange parts (such as bearings) and parts showing rust and wear (such as pulleys), we also performed cleaning of scale from the sirocco fan and replenished grease in the bearings. Furthermore, due to the presence of breakage caused by rust and seizing on the bolts of the motor, we drilled holes and replaced them with new bolts. After conducting a trial run in the presence of the customer and confirming that there were no abnormalities in operation, we submitted the work report and completed the project. 【Work Details】 ■ Replacement of blower parts (customer-supplied) ■ Replacement of motor parts (customer-supplied) ■ Operational confirmation through trial run *For more details, please refer to the PDF document or feel free to contact us.

• Other motors

Here is an example of maintenance work conducted on a pallet washing machine and sorting machine at a beverage factory. The inspection covered a total of nine areas, including the "dispenser" and "chain conveyor," where checks and reports were made on rust, kinks, wear, and operational issues. Severe rust and kinks were found on the chain conveyor, leading to its replacement. 【Case Overview】 ■ Number of personnel: 4 ■ Duration: 5 days ■ Inspection details: - Inspection and reporting of rust, kinks, wear, and operational issues in each area - Replacement of the chain conveyor due to severe rust and kinks - Replacement of bearings (64 units) on both sides of the pallet stacker - Conducted a trial run to confirm there were no operational abnormalities, completing the work *For more details, please refer to the PDF document or feel free to contact us.

• Contract Inspection

We received a request from the beverage factory for regular maintenance, specifically for the "bearing replacement work for the juice thawing machine." In conjunction with the bearing replacement, we carried out the replacement of surrounding components such as O-rings, case nuts, oil seals, and lip seals. The bearing was replaced, and the area around the reducer was restored. With the customer present, we conducted a trial run and confirmed that there were no abnormalities in operation, thus completing the work. 【Work Details】 ■ Removed the platform around the equipment ■ Detached the reducer from the shaft ■ Replaced bearings and seals (replacement parts were prepared by the client) ■ Completed all restoration and trial runs *For more details, please refer to the PDF document or feel free to contact us.

• Other services

Is your company facing issues like 'Our factory is too small!', 'We don't have a base in Kansai!', or 'We are struggling with a shortage of personnel!'? Technocrat offers 'outsourcing for machinery assembly operations.' We respond to various customer needs in design and manufacturing. Our factory can assemble equipment and handle everything from assembly to installation and after-sales support. Please feel free to contact us when you need assistance. [Overview] ■ New factory [Kobe City, Port Island] ■ Total site area: 2 buildings, 1200 tsubo *For more details, please refer to the PDF document or feel free to contact us.

• Mechanical Design
• Contract manufacturing

We provide "industrial machinery maintenance outsourcing services" for manufacturing sites and factories. With the theme of "total plant maintenance," we offer one-stop solutions for the maintenance of machinery, electrical systems, and piping. We can handle a wide variety of equipment, including overseas products. If you are facing challenges with establishing a nationwide maintenance system, providing after-sales maintenance, improving quality, or temporarily supplementing in-house engineers, please feel free to consult us. 【Features】 ■ Available 24/7, nationwide ■ Over 20 years of experience solely in maintenance, with more than 1,000 cases handled annually ■ Can assist with "support work" alongside your company's representatives and supervisors ■ Capable of modifying, designing, and manufacturing equipment *You can view the "Machine Maintenance Case Collection" by downloading the PDF.

• Other services

【Achievements】 ■ Water tank shelves for heat treatment ■ Designated containers ■ Dedicated carts for PET molding machine body and bottom type units (28 pieces), etc. 【Examples of Requests】 ■ I would like a dedicated shelf delivered due to dimension changes associated with specification modifications. ■ I need a dedicated cart with casters to improve work efficiency. ■ A dedicated cart is necessary to reduce human errors. At Technocrat, we can accommodate your needs from design and manufacturing to delivery. Our new factory, currently under construction in Port Island, Kobe, has ample space, so please feel free to consult with us.

• Contract manufacturing
• container
• Trolley

【Construction Area】 ■ Replacement of the lift chain and tension idler side chain ■ Replacement of the sprocket ■ Replacement of the square flange bearing unit ■ Replacement of the coupling 【Construction Details】 * Due to working at height, a scaffold was assembled for the work ■ Replacement of the lift chain and tension idler side chain with supplied parts ■ The blanket unit showed no wear or play, so it was reused with existing parts after discussion ■ Replacement of the sprocket with supplied parts ■ Although there was no rotation issue with the square flange bearing unit, it was replaced with supplied parts ■ Greased the bearings with grease ■ Replacement of the coupling with supplied parts ■ Conducted operation checks in the presence of the customer, and since no abnormalities were found, the work was completed * The construction area is covered by a one-year performance guarantee from the completion date. To prevent failures and ensure safety while avoiding work stoppages, let's conduct regular inspections and replace or repair worn components.

• lift
• Contract Inspection

【Purpose of Work】 ■ Conduct inspection work on the bottle conveyor to identify any issues. 【Scope of Work】 <Inspection Range> - Empty bottle conveyor (from de-palletizer to washer to EBI to just before the filler) - Empty box (with bottles) conveyor (from de-palletizer to de-capper) - Empty box (without bottles) conveyor (from de-capper to case washer to case stocker to case packer) - 135 reduction gears 【Reporting and Trial Operation】 ■ Trial operation conducted in the presence of the customer ■ Detailed report summarizing the identified issues and inspection results submitted ■ Work deemed complete * The areas covered by the work will have a performance guarantee for one year from the completion date. If you have no recollection of inspections or have not performed maintenance for several years, please feel free to consult with us.

• Conveyor
• Contract Inspection

【Content】 ■Pre-meeting to confirm inspection items ■Inspection and reporting according to the items 【Details of Maintenance】 1. Inspection and lubrication of various parts of the depalletizer 2. Replacement of the inner bearings of the driven side idler of the conveyor and replacement of the conveyor chain 3. Confirmation of the inner diameter, number of teeth, and specifications of the drive sprocket 4. Inspection of roller conveyors, pallet conveyors, etc. 5. Reporting on replacement areas, recommended replacement areas, and areas for observation along with reasons 6. Conducting a standalone test run in the presence of the customer to confirm that there are no abnormalities in operation and completing the work *The areas subject to construction come with a one-year performance guarantee from the completion date. Regular maintenance and preventive measures are necessary to detect signs of trouble and stabilize production. Our company supports your production system. If you have any issues with the depalletizer, please feel free to consult us. *For more details, please refer to the PDF document or feel free to contact us.

• Defect Inspection Equipment
• Conveyor
• Contract Inspection

【Content】 ■We will accompany your company's SV with our engineers to jointly carry out inspection, repair, and maintenance tasks. 【Benefits】 1. Since the work will be conducted under your instructions, it is less likely to require corrections, and it is not dependent on the individual skills of the engineers, allowing us to maximize the use of our personnel. 2. You can teach us the points to be careful about during maintenance on-site, which is expected to lead to a rapid improvement in technical skills. 3. We are available for business trips anywhere in the country. Our company has been dedicated to maintenance for 20 years. We have extensive experience in maintenance and inspection of machinery and equipment for major machine manufacturers. If you contact us, our sales representative will come to explain, so please feel free to reach out.

• Other food machinery
• Other contract services

【Content】 ■Replacement of the palletizer distribution device gearbox ■Replacement of the palletizer distribution device guide block 【Main Flow of Work】 1. Replacement of the distribution device gearbox 2. Replacement of the guide block 3. Conduct a trial run in the presence of the customer to confirm that there are no abnormalities in operation and complete the work *The work area will have a performance guarantee for one year from the completion date. Our company undertakes repairs and regular maintenance of palletizers regardless of the manufacturer, so please feel free to consult us.

• Other contract services

【Content】 ■ One-stop construction for machinery, electrical, and piping ■ Support for a wide variety of equipment, including overseas products 【Consultation Examples】 ■ Insufficient manpower with only in-house engineers ■ Want to establish a nationwide maintenance system but lack personnel ■ Difficulty providing after-sales maintenance due to staff shortages ■ Unable to manage the training of engineers in-house We will provide various proposals tailored to your needs, so please feel free to contact us.

• Other industrial robots
• Other contract services

【Content】 ■ Cable connection between control panel and operation panel ■ Modification of control panel ■ Connection of power cable from control panel to liquid delivery pump ■ Signal wiring from control panel to solenoid valve panel ■ Connection of swing vent switch and flow meter signal line ■ Connection of air tube from solenoid valve panel to auto valve 【Details of the Work】 1. Connect AC 100V power supply and communication LAN cable from the control panel to the operation panel via the ceiling. 2. Modify the inverter and breaker due to capacity changes associated with the addition of a liquid delivery pump. 3. Connect the power cable at the external terminal block inside the control panel to the liquid delivery pump. 4. Add wiring for solenoid valve output signal line inside the control panel, connecting from the relay terminal to the external terminal block, and then to the solenoid valve panel using a spare selection. 5. Connect the flow meter and swing vent sensor, along with the associated wiring. 6. Connect various piping for the solenoid valve air tube. 7. Conduct a standalone trial operation in the presence of the customer to confirm that there are no abnormalities in operation and complete the work. * The work area is covered by a one-year performance guarantee from the completion date. If you are considering introducing or modifying new equipment, please feel free to consult with us.

• Machinery and equipment installation/dismantling/relocation
• Control Panel

【Content】 ■Confirmation of construction details and site survey ■Manufacturing and installation of the operation control panel ■Power supply for the pump 【Details of the construction】 1. The fee for on-site meetings is not included in the estimate. 2. Based on the customer's request, we created and installed an operation panel with internal circuits for four types of cold water pumps, operation circuits, two types of pump operation switches, and various indicator lamps (interlock contacts). 3. Wiring for wall penetration points, connection parts, and pump power supply was carried out. 4. A standalone trial operation was conducted in the presence of the customer to confirm that there were no abnormalities in operation, and the work was completed. *The performance guarantee for the construction area is one year from the completion date. Our electrical work goes beyond wiring; we provide high-quality control technology through sequence know-how integrated with machine maintenance. Please feel free to contact us.

• Machinery and equipment installation/dismantling/relocation

【Content】 ■New air supply piping for nighttime operation (2 robots, 1 automatic machine) ■Installation of solenoid valves and control panel for switching between normal and nighttime operation 【Main Flow of Construction】 1. Install air piping along the designated route 2. Install a 10k pneumatic single-acting ball valve for switching 3. Install the control panel 4. Conduct trial operation in the presence of the customer to confirm there are no leaks or abnormalities, and complete the work *The construction area will come with a one-year performance guarantee from the completion date. By installing appropriate air piping, you can save on electricity costs with stable and efficient compressed air. If you have any issues at your plant, please feel free to contact us.

• Machinery and equipment installation/dismantling/relocation

【Content】 ■Inspection ■Replacement of the outer shaft main bearing ■Replacement of the labyrinth (motor side) 【Main Flow of Maintenance】 1. First, conduct an inspection → Marks indicating wear were found on the inner surface of the casing, leading to parts replacement. 2. Replace the outer shaft main bearing. 3. Address any issues discovered during maintenance → A breakage of the labyrinth (motor side) was found during maintenance work, so it was replaced with a new part. 4. Conduct a standalone test run in the presence of the customer to confirm that there are no abnormalities in operation, and complete the work. *The parts subject to construction come with a one-year performance guarantee from the completion date. In addition to daily inspections, conducting regular maintenance is the most important point to maximize the functionality of equipment and extend its lifespan. If you have any concerns at the plant, please feel free to contact us.

• Machinery and equipment installation/dismantling/relocation

【Content】 ■Cleaning work for the discharge water cooling heat exchanger plates ■Cleaning work for the anaerobic source water heating heat exchanger plates ■Checking and cleaning work for dirt in the cold and hot water pump Y strainers ■Leakage confirmation work for each heat exchanger (confirmation through water flow) 【Main Flow of Maintenance】 1. Dispose of residual water, remove piping from each part, and perform disassembly and cleaning work. 2. Check the degree of dirt on the plates and the presence of any abnormalities. 3. Clean using a high-pressure washer. 4. For dirt or abnormalities that cannot be removed by cleaning, respond as needed with replacement or repair based on the situation. 5. Reassemble as before, conduct a water flow test in the presence of the customer, and confirm that there are no leaks to complete the work (completion). *The areas subject to construction come with a one-year performance guarantee from the date of completion. Heat exchangers are equipment without moving parts, but they deteriorate over time, so regular maintenance is necessary. If you have any issues with your plant, please feel free to download the PDF or contact us.

• Other FA equipment
• Machinery and equipment installation/dismantling/relocation

Our company is committed to ensuring that your valuable manufacturing equipment does not encounter any troubles. In the event that an issue does arise, our experienced maintenance technicians will investigate the cause and support you in achieving a prompt resolution. Through the improvement of equipment troubles, we aim to cultivate higher-level technicians and strive to provide maintenance-free equipment for our manufacturing clients. We will actively address any equipment troubles or issues, so please feel free to consult with us. 【Features】 ■ We offer equipment management know-how based on 20 years of maintenance experience. ■ As we are also a construction company, we can quickly implement the proposed solutions. ■ There are no additional costs such as advisory fees. *For more details, please refer to the PDF materials or feel free to contact us.

• Other contract services
• Other services

Our company provides a wide range of services including the installation, expansion, and updating of industrial machinery and manufacturing lines. We carefully listen to our customers' requests and, using our expertise, select the best manufacturing equipment from a wide range of options, including domestic and international machine manufacturers as well as in-house production. As we are a machine maintenance company ourselves, you can purchase overseas machinery with confidence. Please feel free to contact us when you need assistance. 【Features】 ■ Negotiation power with machine manufacturers ■ After-sales service post-purchase ■ Suggestions for reused machinery *For more details, please refer to the PDF document or feel free to contact us.

• Other contract services
• Other services

Our electrical work goes beyond mere wiring; we provide high-quality control technology through integrated sequence know-how combined with machine maintenance. We handle a wide range of electrical work, including circuit design and modifications, control panel creation, and LED installations. Additionally, we respond to electrical troubles with unknown causes, such as sudden machine stoppages, starting from investigation. We solve customer requests with electrical control technology. Please feel free to contact us when you need our services. 【Features】 ■ Machine control advisor ■ Capability to handle a wide range of projects ■ Ability to respond to emergency work *For more details, please refer to the PDF document or feel free to contact us.

• Other contract services
• Other services

In plant piping construction, we handle all aspects of piping work for transporting gases, liquids, and powders, including inspection, maintenance, and replacement of ancillary equipment such as pumps, flow meters, and valves on the piping routes, as well as inspection, maintenance, and replacement of heat exchangers and chiller units. We can accommodate various types of piping, including SS, SUS, PVC, lining, and sanitary piping. Our employees possess welding skills, allowing for quick responses to emergency repairs such as sudden pipe leaks. Please feel free to contact us when you need our services. 【Features】 ■ Capability to handle various materials ■ Capability to handle various transported substances ■ Capability to respond to emergency repairs *For more details, please refer to the PDF document or feel free to contact us.

• Other contract services
• Other services

Our company has been a maintenance specialist for major beverage manufacturers for 20 years since its establishment, handling a wide variety of equipment beyond the boundaries of manufacturers. We have received high praise for our achievements and know-how. In mechanical construction for plants, we handle inspections and maintenance of gear reducers, motors, pumps, blowers, inspections and maintenance/modifications of specialized industrial machinery, and inspections, maintenance, modifications, and layout changes of conveyor systems and other transport equipment. Please feel free to contact us when you need our services. 【Features】 ■ Ability to respond regardless of the machine manufacturer ■ Capability to handle small-scale projects ■ After-sales support capability *For more details, please refer to the PDF document or feel free to contact us.

• Other contract services
• Other services

Our company, as specialized technicians in plant maintenance, supports the establishment of a maintenance cycle for manufacturing equipment by providing total maintenance for machinery, electrical systems, piping, and more, ensuring that the performance of manufacturing equipment is always at its best. Therefore, in case of emergencies, we respond 24 hours a day, conducting cause investigations and providing temporary measures to prevent further damage. *For more details, please download the PDF or feel free to contact us.*

• Other contract services
• Other services