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TAKE-GEN 製造メーカー

addressOsaka/Taisho-ku, Osaka-shi/Nang'enjia Island 5-8-6
phone06-4394-5008
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last updated:Mar 17, 2023
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Case Study of Introducing a Decompression Dehydration Drying Device: Surface Treatment Agent Manufacturer

Achieving significant cost reduction! We will explain the case of a vacuum dehydration drying device.

We would like to introduce a case study of the introduction of the vacuum dehydration drying device "G50 type" to a surface treatment agent manufacturing company. When expanding a new plating line, the disposal cost of the rinse tank wastewater, which is updated once a week, became an issue, leading to the consideration of volume reduction using V-CyCle G. As a result of the introduction, approximately 90% volume reduction was achieved. 【Case Overview】 ■ Introduction Date: November 2019 ■ Wastewater Processed: Plating process rinse wastewater ■ Processing Volume: 1000L/day (operating 24 hours a day) ■ Volume Reduction Rate: 90.03% *For more details, please refer to the PDF document or feel free to contact us.

  • Wastewater/wastewater treatment equipment

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Case Study of Introducing a Decompression Dehydration Drying Device: Precision Equipment Manufacturer

Compact and energy-efficient! Introduction of case studies for vacuum dehydration drying equipment.

We would like to introduce a case study of the introduction of the vacuum dehydration drying device "G300 model" to a precision machinery manufacturing company. For about 20 years, they had been using evaporation concentration equipment from other companies, but due to aging, they considered updating their equipment. It was recognized for being compact and energy-efficient compared to conventional devices, leading to its adoption. 【Case Overview】 ■ Introduction Date: November 2019 ■ Waste Liquid Processed: Degreasing waste liquid, Electroless nickel plating waste liquid ■ Processing Volume: 6600L/day (operating 24 hours/day) ■ Volume Reduction Rate ・Electroless nickel plating waste liquid: 87.05% ・Degreasing waste liquid: 96.69% *For more details, please refer to the PDF document or feel free to contact us.

  • Wastewater/wastewater treatment equipment

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Case Study of Introducing a Decompression Dehydration Drying Device for Stainless Steel Product Manufacturers

Very compact and space-saving! A case study of our vacuum dehydration drying equipment.

We would like to introduce a case where a stainless steel product manufacturing company implemented the vacuum dehydration drying device "G250 model." In the construction of a new factory, the vacuum dehydration drying device was adopted for the treatment of rinse water discharged from the cleaning process of product production. Compared to conventional wastewater treatment facilities, it is very compact, takes up little space, and is easy to manage, which has been greatly appreciated. 【Case Overview】 ■ Implementation Date: December 2014 ■ Treated Waste Liquid: Rinse water from the cleaning process ■ Treatment Volume: 1000–2000L/day (operating 8 hours/day) ■ Volume Reduction Rate: 99.35% *For more details, please refer to the PDF document or feel free to contact us.

  • Wastewater/wastewater treatment equipment

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[Case Study of Introducing a Decompression Dehydration Drying Device] Semiconductor Component Manufacturing Manufacturer <Process Waste Liquid>

The waste liquid contains low-boiling-point solvents, and by cutting the first distillate by 15%, the COD value of the recovered water is suppressed!

We would like to introduce a case study of the introduction of the vacuum dehydration drying device "G750 type" to a semiconductor component manufacturing company. When implementing a new product manufacturing process, the company considered wastewater treatment and tried various methods, but the COD values became a bottleneck. Ultimately, they chose to process the wastewater with the vacuum dehydration drying device, and biological treatment was adopted for the recovered water in the subsequent stage. 【Case Overview】 ■ Introduction Date: November 2014 ■ Treated Wastewater: Production Process Wastewater ■ Treatment Volume: 15,000L/day (operating 24 hours/day) ■ Volume Reduction Rate: 96.42% *For more details, please refer to the PDF document or feel free to contact us.

  • Wastewater/wastewater treatment equipment

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Case Study of Introducing a Decompression Dehydration Drying Device for Food Product Raw Material Processing Manufacturers

Significant cost reduction! A case study of achieving recycling through distillation and concentration adjustment.

We would like to introduce a case where a vacuum dehydration drying device "G150 type (safety explosion-proof)" was introduced to a food product raw material processing manufacturer. Previously, the used cleaning alcohol aqueous solution (35%) was disposed of as industrial waste in its entirety. We achieved regeneration and reuse through distillation and concentration adjustment. Additionally, this resulted in a significant reduction in industrial waste treatment costs. 【Case Overview】 ■ Introduction Date: March 2014 ■ Treated Waste Liquid: Regeneration of cleaning alcohol aqueous solution ■ Treatment Volume: 2760L/day (operating 20 hours/day) ■ Volume Reduction Rate: 94.25% *For more details, please refer to the PDF document or feel free to contact us.

  • Wastewater/wastewater treatment equipment

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[Case Study of Introducing a Decompression Dehydration Drying Device] Food Manufacturing Company <Waste Jelly>

Grant awarded for the fiscal year 2012 circular economy industrial facility development project subsidy! Significant benefits are being obtained.

We would like to introduce a case study of the introduction of the vacuum dehydration drying device "G300 type" to a food manufacturing company. Before the introduction, a large amount of waste jelly was generated daily, leading to high industrial waste disposal costs. After the introduction, the amount of industrial waste collected was reduced by about 70%, achieving significant reductions in waste output and cost improvements. 【Case Overview】 ■ Introduction Date: December 2012 ■ Waste Liquid Processed: Waste Jelly ■ Processing Volume: 6000L/day (operating 24 hours/day) ■ Volume Reduction Rate: 69.94% *For more details, please refer to the PDF document or feel free to contact us.

  • Wastewater/wastewater treatment equipment

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Case Study of Introducing a Decompression Dehydration Drying Device: Metal Material Processing Manufacturer

Significant cost reduction! Achieved zero emissions and successfully reduced volume by over 90%.

We would like to introduce a case study of the introduction of the vacuum dehydration drying device "G1000 type" to a metal materials processing manufacturer. Due to the disposal of 20,000 liters per day of water-soluble rolling oil wastewater, the disposal costs were a significant burden. With the introduction of the device, we successfully achieved a volume reduction of over 90%. Furthermore, the oil content in the residue has a low moisture content and is of high quality, allowing it to be collected as a valuable material, leading to the achievement of zero emissions and significant cost reduction. 【Case Overview】 ■ Introduction Date: March 2012 ■ Waste Liquid Processed: Water-soluble rolling oil wastewater ■ Processing Volume: 20,000 L/day (operating 24 hours/day) ■ Volume Reduction Rate: 93.20% ■ Residue Moisture Content: 1.1% *For more details, please refer to the PDF document or feel free to contact us.

  • Wastewater/wastewater treatment equipment

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[Case Study of Introducing a Decompression Dehydration Drying Device] Food Manufacturing Company <Rice Washing Water>

Zero emissions! By adjusting the remaining slag from the furnace to a paste-like consistency, it can be turned into a valuable feed for pig farming.

We would like to introduce a case study of the introduction of the vacuum dehydration drying device "G750 type" to a food manufacturing company. Rice washing water poses a very high load on wastewater treatment facilities and has been a cause of instability in processing capacity. With the introduction of this device, we were able to remove approximately 97% of COD, about 90% of BOD, nearly 100% of SS, and around 99% of n-Hex, achieving stabilization of the wastewater treatment facilities. 【Case Overview】 ■ Introduction Date: December 2009 ■ Treated Waste Liquid: Rice Washing Water ■ Treatment Volume: 15,000L/day (operating 24 hours/day) ■ Volume Reduction Rate: 71.35% *For more details, please refer to the PDF document or feel free to contact us.

  • Wastewater/wastewater treatment equipment

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Case Study of Introducing a Decompression Dehydration Drying Device: Semiconductor Component Manufacturing Company

Reduction rate of plating process wastewater is 96.42%! By consolidating the previous processes into one machine, we achieved simplification of treatment and significant cost reduction.

At Company K, a semiconductor component manufacturing manufacturer, they were processing 10,000 liters per day of wastewater from the plating process. Previously, they processed it using a microflow → filter press → disk dryer, but after introducing the vacuum dehydration drying device "G 500 model," they consolidated the previous processes into one machine, achieving simplification of processing and significant cost reduction. 【What is a vacuum dehydration drying device?】 It is a device that efficiently recovers (concentrates) only water from various sludges and wastewater, reducing waste. It lowers the treatment costs of wastewater discharged from factories and enables resource reuse. *For more details on the case, please download the PDF. Feel free to contact us with any inquiries.

  • Wastewater/wastewater treatment equipment

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[Experimental Data Release] Numerous achievements with a volume reduction rate of over 90%! Vacuum dehydration drying equipment.

We will exhibit at the Cleaning Comprehensive Exhibition. Reduce the treatment costs of wastewater discharged from factories! Achieve resource reuse as well.

The vacuum dewatering drying device efficiently recovers (concentrates) only water from various sludges and wastewater, reducing waste. The moisture content of the dewatered cake can be as low as 1-5%. It achieves a large heat transfer area with low heating, requiring less space and cost. Processing tests are also possible. Please feel free to contact us if you are interested. *Experimental data can be checked via PDF download. 【Features】 ■ Efficiently recovers (concentrates) only water from various sludges and wastewater, reducing waste ■ The moisture content of the processed cake can be as low as 1-5% ■ Achieves a large heat transfer area with low heating, requiring less space and cost ■ Fully automatic operation in two modes: batch and continuous ■ The drive unit requires no maintenance, consisting only of a pump ■ Residue in the vessel is automatically discharged *For more details, please refer to the PDF materials or feel free to contact us.

  • Wastewater/wastewater treatment equipment

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The vacuum dehydration drying device has been selected for Kansai Monozukuri New Selection 2023!

Achieve a large heat transfer area with low heating, requiring less space and lower costs! Processing tests are also possible.

The vacuum dewatering drying device efficiently recovers only water (concentrates) from various sludges and wastewater, reducing waste. The moisture content of the processed cake can be as low as 1-5%. It achieves a large heat transfer area with low heating, requiring less space and low cost. Processing tests are also possible. 【Features】 ■ Efficiently recovers only water (concentrates) from various sludges and wastewater, reducing waste ■ The moisture content of the processed cake can be as low as 1-5% ■ Achieves a large heat transfer area with low heating, requiring less space and low cost ■ Fully automatic operation in two modes: batch and continuous ■ The drive unit requires no maintenance, consisting only of a pump ■ Residue in the kettle is automatically discharged *For more details, please refer to the PDF document or feel free to contact us.

  • Wastewater/wastewater treatment equipment

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Achieved a reduction of over 90% in waste liquid volume! 【Vacuum Dehydration Drying Device】

Efficiently recover (concentrate) only water from various waste liquids and reduce waste. Contributes to the reduction of waste liquid treatment costs! *Case study collection available!

The vacuum dewatering drying device efficiently recovers only water from various sludges and wastewater, reducing waste and lowering wastewater treatment costs. The moisture content of the processed cake can be as low as 1-5%. It features a large heat transfer area, achieving low heating with minimal space and low cost. Processing tests are also possible. 【Features】 ■ Adoption of lightweight units ■ Moisture content of the processed cake can be 1-5% ■ Odor and noise control ■ Fully automatic operation in two modes: batch and continuous ■ Maintenance-free drive system with only a pump ■ Automatic discharge mechanism for residuals in the vessel *For more details, please refer to the PDF document or feel free to contact us.

  • Wastewater/wastewater treatment equipment

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IPA playback device "Take-FINE"

Low concentration alcohol is also possible! IPA regeneration device that demonstrates power in the separation and dehydration of alcohol and water.

"Take-FINE" is an IPA regeneration device that physically separates only water through molecular pores using a zeolite separation membrane. It can reduce power consumption and CO2 emissions compared to azeotropic distillation in solvent dehydration. Additionally, in combination with a "distillation device," it can highly purify low-concentration wastewater with impurities. 【Features】 ■ Purifies used IPA to over 99% purity ■ Dehydrates at low running costs ■ Recycles waste solvents ■ Excels in the separation and dehydration of alcohol and water ■ Capable of handling low-concentration alcohol *For more details, please refer to the PDF document or feel free to contact us.

  • Other physicochemical equipment

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Decompression dehydration drying equipment manufacturer <Exhibition participation>

Achieve a large heat transfer area with low heating, requiring less space and lower costs! Processing tests are also possible.

The vacuum dewatering drying device efficiently recovers only water (concentrates) from various sludges and wastewater, reducing waste. The moisture content of the processed cake can be as low as 1-5%. It achieves a large heat transfer area with low heating, resulting in a compact design and low cost. Processing tests are also possible. 【Features】 ■ Efficiently recovers only water (concentrates) from various sludges and wastewater, reducing waste ■ The moisture content of the processed cake can be as low as 1-5% ■ Achieves a large heat transfer area with low heating, resulting in a compact design and low cost ■ Fully automated operation in two modes: batch and continuous ■ Maintenance-free drive system with only a pump ■ Automatic discharge mechanism for residuals in the vessel *For more details, please refer to the PDF document or feel free to contact us.

  • Wastewater/wastewater treatment equipment

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Solvent recovery device "Take Series"

The design concept is low-cost and compact! It detaches with steam and collects as a liquid.

The "Take Series" is a solvent recovery device compatible with next-generation fluorinated solvents, specifically hydrofluoroolefins (HFOs). Based on a proven high recovery efficiency, it has been thoroughly compacted to achieve low cost and maintenance-free operation. Vapor is adsorbed onto activated carbon, then desorbed with steam and recovered as a liquid. 【Features】 ■ Design philosophy focuses on low cost and compactness ■ Maintenance-free ■ The solvent vapor suction system is a simple type ■ Can be easily installed without compromising the cleaning performance of manual cleaning machines ■ Compatible with next-generation fluorinated solvents, hydrofluoroolefins (HFOs) *For more details, please refer to the PDF document or feel free to contact us.

  • Water treatment equipment

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Solvent Reduction Auxiliary Equipment "Deep Cooling Device"

Achieve solvent reduction effects! Introducing auxiliary equipment that keeps the steam volume inside the cleaning machine low.

The "Deep Cooling Device" is an auxiliary equipment for solvent reduction that cools and sucks in steam close to saturation inside the cleaning machine using a low airflow blower, thereby keeping the steam volume inside the cleaning machine low. It achieves similar effects to increasing the freeboard ratio (cleaning machine modification) and can be newly installed without modifying the existing cleaning machine, allowing for solvent reduction effects and maintenance of work efficiency. Currently, this product, which pairs strongly with the existing cleaning machine, has been thoroughly compacted while considering various installation spaces, and has achieved low cost and maintenance-free operation according to user needs. 【Features】 ■ No modification to the cleaning machine ■ Design philosophy focuses on low cost and compactness ■ Compatible with solvent HFO, HFC, HFE, and chlorine-based solvents ■ Absorbs vapor, separates moisture after cooling and liquefaction (optional) for reuse *For more details, please refer to the PDF document or feel free to contact us.

  • Cooling system

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