フーズテック List of Products and Services

The "sanitary drainage pit" opens the balance valve due to gravity even with a small amount of drainage, allowing for automatic drainage, so no water remains in the pit. Once the water has finished flowing, the valve automatically closes, preventing the intrusion of cockroaches and rats. This is a revolutionary drainage pit that can be widely installed in food processing plants, meat processing plants, plant factories, school lunch centers, supermarkets, livestock facilities, and more. Unlike conventional water-seal types, the sanitary drainage pit does not produce odors or attract small flies due to stagnant water, and there is no slime or clogging. Customers will notice the difference when they use it. 【Features】 - Blocks bacteria and odors with a dry trap. - Easy to maintain, with a long-lasting cleaning effect. - Designed for heavy-duty greeting installation, allowing for the passage of cart forks. - Compatible with various pit shapes and allows for cleaning with a mesh basket. *For more details, please refer to the PDF materials or feel free to contact us.

At Futech Co., Ltd., we deliver cultivated know-how and reliable technology. We provide services centered on the design, manufacturing, and construction of food manufacturing machinery, environmental sanitation machinery, sanitary equipment, refrigeration and freezing, air conditioning, and general food factory equipment. If you are having trouble with the design or construction of food manufacturing machinery or environments, please feel free to consult us. 【Business Activities】 ■ Sales, rental, and renovation of (marine) refrigerated and frozen containers ■ Design and manufacturing of refrigeration, freezing, and heating equipment ■ Design, manufacturing, and installation of sanitary food machinery ■ General renovation work for food factories ■ Water treatment business ■ Design and manufacturing of fully automatic vacuum fryers (patented in Japan and the U.S.) ■ Overseas export operations of food machinery *For more details, please refer to the PDF materials or feel free to contact us.

This document introduces the "Sanitary Drainage Pit" handled by Food Tech. The "Sanitary Drainage Pit" opens its lid due to the weight of water and drains automatically, leaving no water remaining inside the pit. As a result, it can prevent unpleasant odors and insect infestations caused by water accumulation, unlike traditional basket pits or U-traps. We manufacture them to fit the required sizes. For more details, please contact us. 【Features】 ■ Clean appearance after installation ■ Compatible with various pit shapes (conical pits, square pits) ■ Cleaning possible with the installation of a mesh basket ■ Pipe sizes: compatible from 80A to 20A ■ Suitable for HACCP measures *For more details, please refer to the PDF document or feel free to contact us.

Food Tech Co., Ltd. provides services centered on the design, manufacturing, and construction of general food factory equipment, including food manufacturing machinery, environmental hygiene machinery, sanitary equipment, refrigeration and freezing, and air conditioning. With the automation of food factories, various types of machinery and components are being developed. We aim to continuously provide comprehensive engineering that combines these elements and sometimes develops new ones to deliver a diverse range of systems quickly. 【Business Activities】 ■ Sales, rental, and renovation of (marine) refrigerated and frozen containers ■ Design and manufacturing of refrigeration, freezing, and heating equipment ■ Design, manufacturing, and installation of sanitary food machinery ■ General renovation work for food factories ■ Water treatment business ■ Design and manufacturing of fully automatic vacuum fryers (patented in Japan and the U.S.) ■ Overseas export of food machinery *For more details, please refer to the PDF materials or feel free to contact us.

We design and manufacture fully automatic vacuum fryers tailored to our customers' specifications and sizes. We can also accommodate vacuum freezing, vacuum drying, and impregnation without using frying oil. The "fully automatic vacuum fryer" operates entirely automatically from raw material input to product recovery, allowing for free setting and modification of frying conditions and other parameters due to changes in raw materials (batter). 【Features of the Fully Automatic Vacuum Fryer】 ■ Fully automatic from raw material input to product recovery ■ Produces products that retain nutrients and have a good texture ■ Widely applicable to vegetables, fruits, and more ■ Suitable for ingredients in instant foods and delicacies *For more details, please refer to the PDF document or feel free to contact us.

This catalog is a collection of case studies on the products of Food Tech, which specializes in the design, manufacturing, construction, and sales of food factory equipment. We introduce numerous case studies, including product packaging lines, multi-stage net steam hot air dryers, and general-purpose vacuum cooling devices. When it comes to food manufacturing machinery, you can rely on us. 【Featured Cases (Excerpt)】 ■ Product Packaging Line ■ Automatic Continuous Seasoning Device ■ Chicken Processing Line ■ Multi-Stage Net Steam Hot Air Dryer ■ Tunnel Freezer *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a case study of the "Product Packaging Line" developed by Foods Tech Co., Ltd. In a small confectionery factory, semi-finished products were manually weighed and packaged after seasoning, but they could no longer keep up with a significant increase in production. As a solution, equipment was introduced to automatically weigh and package the semi-finished products after seasoning. As a result of automation, it became possible to produce 4 to 5 times the amount of products with half the workforce compared to before. [Overview] ■ Background leading to the introduction - Unable to cope with a significant increase in production ■ Solution - Introduced equipment for automatic weighing and packaging - Weighing and packaging machines were selected as relatively inexpensive equipment *For more details, please refer to the PDF materials or feel free to contact us.

We would like to introduce a case study of the "Automatic Continuous Seasoning Device" developed by Foods Tech Co., Ltd. There were issues such as uneven seasoning, lack of productivity, and the need for operators to constantly monitor the operation. To address these issues, this device was introduced. It accommodates powdered seasoning materials and can be easily cleaned with water, making it suitable even for products with short production times. 【Overview】 ■ Background leading to the introduction - Problems arose such as uneven seasoning, lack of productivity, difficulty in handling liquid seasoning materials, and the need for operators to constantly monitor the operation. ■ Solutions/Effects - Automatic and precise supply of raw materials and seasonings, with liquid spraying of liquids and slurries. - Equipped with a cart for easy mobility. - Operators do not need to constantly monitor the operation, allowing them to perform other tasks simultaneously. *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a case study of the "chicken processing line" developed by Foods Tech Co., Ltd. Previously, gas (direct flame type) was used as the fuel for the kettle that heats the chicken, but it was difficult to make precise temperature adjustments, requiring frequent checks on the internal condition. Therefore, we switched from direct flame to a kettle heated by steam. Now, the amount of steam inflow can be automatically controlled, eliminating concerns about fire hazards since no flames are used. [Overview] ■ Background leading to the introduction - It was difficult to make precise temperature adjustments, requiring frequent checks on the internal condition. ■ Solution - Changed from direct flame to a steam-heated kettle. - Implemented automatic control of the steam inflow (the interior of the kettle is double-walled like a thermos, with high-temperature steam flowing in between). *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a case study of the "Multi-Stage Net Steam Hot Air Dryer" developed by Foods Tech Co., Ltd. After coating nuts with honey, they were dried on shelves to create the final product, but there was a need for significant production increases. Therefore, this equipment was introduced. It can dry in half the time of shelf drying, allowing for substantial increases in production, and since it requires less manual labor, it greatly contributes to labor savings. 【Overview】 ■ Background leading to the introduction - There was a need for significant production increases. - It was decided to also aim for labor savings. ■ Solutions/Effects - Drying was done using a four-stage net-type continuous hot air dryer that utilizes steam. - Since it does not use fire, there is no concern about fire hazards. - Fine temperature adjustments are possible through valve operation. *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a case study of the "Tunnel Freezer" developed by Foods Tech Co., Ltd. There were issues with the old equipment, which was frequently breaking down, had uneven cooling, and caused products to scatter in various places. Therefore, we introduced this new device. By discussing with factory operators and maintenance personnel, we created a machine that was appropriately sized, well-structured, and easy to use. As a result, troubles have decreased, maintenance has become easier, and both productivity and quality have improved. 【Overview】 ■ Background for Introduction - To update the equipment used in a cake manufacturing factory and to accommodate increased production. - The previous equipment was difficult to clean and maintain, leading to dissatisfaction among operators. ■ Solution - We listed the problems and discussed solutions while developing the machine. - In particular, we ensured there was space around the main body to facilitate easy cleaning of both the machine and the walls. *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a case study of the "SUS External Tank" developed by Foods Tech Co., Ltd. The three small iron tanks installed in each area had deteriorated over time, necessitating their replacement. As a solution, for rooftop installation, we opted for stainless steel containers instead of concrete to reduce weight and prevent leaks due to concrete cracking, while also avoiding the use of concrete for the oil containment. This approach was more cost-effective than building three separate tanks and made management easier. [Overview] ■ Background leading to the introduction - The small iron tanks had deteriorated over time, creating a need for replacement. ■ Solution - Since the contents of the three tanks were oil, they were consolidated into one location and made from SUS. *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a case study of the "Low-Temperature Treatment Equipment for Raw Materials (HACCP Compliant)" developed by Foods Tech Co., Ltd. There was a need to sort the raw materials such as vegetables being delivered, but there was no dedicated room for this, leading to issues related to hygiene, temperature, and lighting (visibility). In response, we manufactured low-temperature treatment equipment in compliance with HACCP standards. Due to the low temperature (around 15°C), the deterioration of the raw materials was minimized during work. 【Overview】 ■ Background leading to the introduction - There was a need to sort the raw materials such as vegetables being delivered, but there was no dedicated room, and a shared space was being used, which raised hygiene concerns. ■ Solutions/Effects - We created low-temperature treatment equipment in compliance with HACCP standards. - The lighting became brighter, allowing for immediate identification of defective parts of the raw materials. - Cleaning after work became easier. *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a case study of the "Product Storage Testing Room" developed by Foods Tech Co., Ltd. Due to the urgent need for a product storage testing room for the launch of a new product, there was little time and a limited budget. As a solution, we stacked two 20-foot containers to save space and added stairs. The construction was completed in a short time, allowing us to meet the deadline for the product storage testing. [Overview] ■ Background leading to the introduction - An urgent need arose for a product storage testing room. - Due to lack of space, it had to be installed outside the building. ■ Solution - Stacked two 20-foot containers and added stairs. - Installed a door on the side of the container for the development staff to enter and exit. *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a case study of the "modification of marine containers" undertaken by Foods Tech Co., Ltd. There was a need to create a facility that serves as both a stock and supply tank for a large volume of aqueous raw materials within a limited budget. As a solution, we modified a used marine container (20KL) and installed it on the rooftop. We also added supply valves and other components to enable automatic supply. This allowed us to install a tank that was both cost-effective and met the required specifications. 【Overview】 ■ Background leading to the implementation - There was a need to create a facility that serves as both a stock and supply tank for a large volume of aqueous raw materials within a limited budget. ■ Solution - Modified a used marine container and installed it on the rooftop. - Enabled supply by gravity without using a pump (the marine tank is made of SUS, ensuring hygiene). *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a case study of the "General-purpose Vacuum Cooling Device" developed by Foods Tech Co., Ltd. After harvesting vegetables, they have a lot of residual moisture, so it takes time to cool them to a certain temperature even if placed directly in the refrigerator, which affects their freshness. Therefore, we modified a used shipping container for production. It can be used on a rotating basis by individual farmers. Additionally, it can also be used as a cooling device, and when not in use, various items can be stored inside. [Overview] ■ Background leading to implementation - After harvesting vegetables, it takes time to cool them to a certain temperature due to high residual moisture. - Large vacuum cooling devices are expensive to use, making it difficult to perform small-scale vacuum cooling. ■ Solutions/Effects - Modified a used shipping container for production. - Installed a roller conveyor inside to allow for loading and unloading while on pallets. - Can be easily transported on trucks, making it usable in any location. *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a case study of the "Oil-Water Separation Device" developed by Foods Tech Co., Ltd. In meat processing plants, fat accumulates in the pipes from the factory to the wastewater treatment facility, blocking the pipes, which led to the need to hire external contractors for cleaning. However, this cost was high, and we were considering countermeasures. Therefore, we introduced this device. Since fat no longer accumulates in the pipes, cleaning costs have become zero. Additionally, since very little fat now mixes in, the load on the wastewater treatment equipment has decreased, resulting in cleaner effluent and a significant reduction in BOD. [Overview] ■ Background leading to the introduction - Cleaning of the pipes was outsourced to external contractors, but the costs were high. - Fat that was not completely removed mixed into the wastewater treatment facility, causing the effluent to be cloudy. ■ Solutions/Effects - A coil was wrapped around the drainage pipe from the factory, applying a weak magnetic force to facilitate the separation of fat and water, while softening the solidified fat. - Only the softened fat floating on the surface of the raw water tank is extracted. - The fat is placed in the oil-water separator for further separation of just the fat. *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a case study of the "Sanitary Drainage Pit" developed by Foods Tech Co., Ltd. Conventional drainage traps had stagnant water known as sealing water, which caused odors, insect infestations, and bacterial growth. Therefore, this device was introduced. Since there is no stagnant water, it suppresses odors and insect occurrences. It also helps to inhibit bacterial growth. 【Overview】 ■ Background leading to the introduction - Stagnant water was causing odors, insect infestations, and bacterial growth. ■ Solution/Effect - The lid opens due to the weight of the water, allowing for automatic drainage, leaving no stagnant water in the pit. - It also prevents the intrusion of pests and rodents from the outside. *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a case study of the "Fully Automatic Vacuum Fryer" developed by Foods Tech Co., Ltd. To create new products, we decided to use a vacuum fryer and were looking for a machine that could be operated by part-time workers. As a result, we introduced this equipment. Since it fries at low temperatures, it preserves the original flavor of the ingredients and is less likely to destroy nutrients compared to regular frying, resulting in products with a good texture. [Overview] ■ Background for Introduction - We were looking for a machine that could be operated by part-time workers. ■ Solutions/Effects - Since everything from ingredient input to product retrieval is done automatically, one operator can also handle seasoning. - Setting and changing frying conditions and other parameters due to ingredient switching can be done easily, making it operable by part-time workers. *For more details, please refer to the PDF materials or feel free to contact us.

Food Tech handles "fully automatic vacuum equipment." From the input of raw materials to vacuum, frying, oil draining, and discharge, everything is done automatically without manual labor, starting with the "fully automatic vacuum fryer," as well as a lineup of "vacuum dryers" and "vacuum immersion machines." Our company responds carefully to customer requests and provides suitable equipment. Please feel free to consult with us. 【Features】 <Fully Automatic Vacuum Fryer> ■ Retains the original color of the ingredients, resulting in an appetizing finish ■ Low-temperature frying makes it difficult for nutrients and vitamins in the raw materials to break down ■ Low-temperature frying reduces oil oxidation, extending the shelf life ■ Can fry ingredients like root vegetables that are difficult to fry at room temperature ■ Enhances the flavor of the ingredients, resulting in a light, crispy texture *For more details, please refer to the PDF materials or feel free to contact us.

The "Sanitary Drainage Pit" automatically drains even a small amount of wastewater by opening the balance valve due to gravity, ensuring that no wastewater (standing water) remains in the pit. Once the water flow stops, the valve automatically closes, preventing the intrusion of cockroaches and mice. It can be widely installed in food processing plants, meat processing plants, plant factories, school lunch centers, supermarkets, livestock facilities, and more. Unlike traditional water-seal types, the "Sanitary Drainage Pit" does not produce odors or attract small flies due to standing water, and there is no slime or clogging. Customers will notice the difference when they use it. 【Features】 ■ Blocks bacteria and odors with a dry trap. ■ Easy maintenance and long-lasting cleanliness. ■ Heavy-duty grating installation allows for the passage of cart forks. ■ Compatible with various pit shapes and allows for cleaning with mesh baskets. *For more details, please refer to the PDF document or feel free to contact us.