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We would like to introduce our "non-woven fabric and cotton manufacturing development." Non-woven fabric, as the name suggests, is "fabric that is not woven," and it is a material that is bonded, entangled under water pressure, or melted at high temperatures to "combine" according to its intended use and form. Since our establishment in 1954, we have handled cotton and non-woven fabric products, and in 1978, we started our non-woven fabric manufacturing business, achieving a track record of producing and developing various products for applications such as industrial filters and automotive interior parts. If you have any inquiries about "whether we can create such a product," please feel free to contact us. 【Representative manufacturing methods】 ■ Spunbond ■ Thermal bond ■ Spunlace *For more details, please refer to the PDF materials or feel free to contact us.
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Free membership registrationWe would like to introduce a case where we manufactured "cotton for furniture materials (cushions for reception sets, dining chairs, floor chairs, theater chairs, office chairs)" at our company. Our company researches comfort and functionality based on the concept that "furniture is a part of living culture." The materials used for comfortable and less tiring shapes and relaxing styles are developed uniquely by us. Additionally, we have utilized requests from customers for combinations of various types of fibers (thickness, functionality) and improvements in manufacturing methods, significantly improving the sinking rate compared to typical products. 【Overview of the Case Study】 ■ Challenge: Fiber products have durability issues, raising concerns for long-term use. ■ Request: Improve combinations of various types of fibers (thickness, functionality) and manufacturing methods. ■ Solution: Change manufacturing methods based on the parts and items used to create the product. ■ Result: Significantly improved sinking rate compared to typical products. *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce an example of our "vacuum pack processing (disaster prevention supplies, bulky cushions, futons, sleeping bags)" produced by our company. Disaster prevention supplies such as sleeping bags can be stored safely and hygienically until needed. The bulkiness and thermal insulation are maintained through carefully selected materials and sewing techniques. Please feel free to contact us if you have any inquiries. 【Examples of Bedding Furniture Production (Partial)】 ■ Functional material cotton ■ Lifestyle and idea processed cotton ■ Specially processed cotton ■ Resin cotton for bedding ■ Molding and sewing processing ■ Vacuum pack processing *For more details, please refer to the PDF materials or feel free to contact us.
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Free membership registrationWe would like to introduce examples of our production of "special processed cotton (care bed mattresses, natural material baby bedding, multifunctional pillows)." We pursue the shape and material usage according to our customers' requests. By collaborating with materials other than cotton, we can achieve new functions and cushioning properties. Please feel free to contact us with your requests. 【Examples of Bedding and Furniture Production (Partial)】 ■ Functional material cotton ■ Lifestyle and idea processed cotton ■ Special processed cotton ■ Resin cotton for bedding ■ Molding and sewing processing ■ Vacuum pack processing *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce a case study of our production of "Lifestyle and Idea Processed Cotton (Lightweight Hole-Punched Cotton and Washable Bedding)." We have achieved excellent breathability along with lightweight design. The washable bedding offers a clean and comfortable sleeping experience. Please feel free to consult us when you need assistance. 【Examples of Bedding and Furniture Production (Partial)】 ■ Functional Material Cotton ■ Lifestyle and Idea Processed Cotton ■ Special Processed Cotton ■ Resin Cotton for Bedding ■ Molding and Sewing Processing ■ Vacuum Packing Processing *For more details, please refer to the PDF materials or feel free to contact us.
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Free membership registrationWe would like to introduce a case study of our production of "functional material cotton (flame-retardant bedding, anti-dust mite and anti-mold cotton blended products)." Using non-flammable cotton that repels dust mites and mold, we ensure safety and security. Additionally, we respond to customer requests for the development of products that differ from ready-made items and can be differentiated from competitors. By collaborating on product development, we enhance trust and improve customer satisfaction, which leads to future orders. 【Examples of Bedding and Furniture Production (Partial)】 ■ Functional material cotton ■ Lifestyle and idea processed cotton ■ Specially processed cotton ■ Resin cotton for bedding ■ Molding and sewing processing ■ Vacuum packaging processing *For more details, please refer to the PDF materials or feel free to contact us.
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Free membership registrationWe would like to introduce an example of our production of "agricultural materials (seedling medium and water-retaining mats for turf)" at our company. By combining the characteristics of natural materials with the added value of synthetic fibers, we create products that are more environmentally friendly. Our company develops and provides non-woven fabric products for various applications, including manufacturing, construction, energy, and agriculture. Please feel free to contact us if you have any requests. 【Examples of Industrial Materials Production (Partial)】 ■ Filters ■ Non-combustible fibers ■ Soundproof insulation materials ■ Non-woven fabric for materials ■ Non-woven fabric for civil engineering ■ Residential building materials *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce a case where we manufactured "building materials for housing (insulation materials and sound-absorbing floor flooring)." We use polyester, which excels in thermal insulation and moisture permeability. It fits perfectly without gaps, providing excellent insulation and soundproofing. Additionally, during installation, consideration is given to the skin of the workers, ensuring cleanliness and safety. Please feel free to contact us if you have any requests. 【Examples of Industrial Materials (Partial)】 ■ Filters ■ Non-combustible fibers ■ Soundproof insulation materials ■ Non-woven fabric for materials ■ Non-woven fabric for civil engineering ■ Agricultural materials *For more details, please refer to the PDF materials or feel free to contact us.
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Free membership registrationWe would like to introduce examples of non-woven fabrics for civil engineering (drainage prevention materials, civil engineering sheets, tennis courts, golf courses, river construction) produced by our company. Even when it rains, it maintains the best conditions with drainage capabilities superior to natural soil. On the other hand, it is also used as a flow sand prevention mat and as a permeable sheet serving the role of gravel at landfill construction sites. Non-woven fabrics made from short fibers are indispensable for smoothly advancing work. 【Examples of Industrial Materials (Partial)】 ■ Filters ■ Non-combustible fibers ■ Soundproof insulation materials ■ Non-woven fabrics for materials ■ Residential building materials ■ Agricultural materials *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce a case where we produced "non-woven fabric for materials (interlining for clothing, air filters, oil absorbents, synthetic leather base fabric)" at our company. The oil absorbent is designed to be resistant to water and strongly adsorbs only oil, using raw materials that excel in oleophilicity and water repellency. We are particular about the types of fibers used in air filters, and we also offer proposals for thermal insulation in interlining for clothing. 【Examples of Industrial Materials Production (Partial)】 ■ Filters ■ Non-combustible fibers ■ Soundproof insulation materials ■ Non-woven fabric for civil engineering ■ Building materials for housing ■ Agricultural materials *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce examples of our production of "soundproof insulation materials (for baths, automobiles, trains, and event halls)." "Soundproof materials" refer to materials that block sound, while "insulation materials" refer to materials that block heat, and their applications extend across a wide range of fields. We offer solutions for reducing energy costs, improving production efficiency, and creating a comfortable living environment. Please feel free to contact us with any inquiries. 【Examples of Industrial Materials (Partial)】 ■ Filters ■ Non-combustible fibers ■ Non-woven fabric for materials ■ Non-woven fabric for civil engineering ■ Housing building materials ■ Agricultural materials *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce examples of "non-combustible fibers (non-combustible insulation materials, non-combustible sheets, ducts)" produced by our company. Building materials that conform to the technical standards set by government ordinances regarding non-combustibility are classified into three ranks: non-combustible materials, quasi-non-combustible materials, and flame-retardant materials. Non-combustible materials are the highest class, ensuring safety. Please feel free to contact us if you have any requests. 【Examples of Industrial Materials】 ■ Filters ■ Soundproof insulation materials ■ Non-woven fabrics for materials ■ Non-woven fabrics for civil engineering ■ Residential building materials ■ Agricultural materials *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce a case study of our company’s production of "filters (masks, ventilation fans, industrial filters, activated carbon filters for aquariums)." The customer faced challenges such as a limited variety of materials for general products, difficulties in adding functionality, a lack of knowledge about fibers, and high costs associated with development for prototyping. In response, our company selected the types and thicknesses of fibers, proposed functionalities (such as antibacterial properties and collection efficiency), and produced the desired product. We assist in removing specific components tailored to needs by innovating materials and processing methods. Please feel free to contact us with your requests. 【Case Overview】 ■Challenges - Limited variety of materials and difficulty in adding functionality - Lack of knowledge about fibers and high costs for development of prototypes ■Solution - Achieving new functionalities while enhancing performance compared to general products *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce an example of our production of "vehicle interiors (integrated molded fabric products (curtain panels), play mats, cushioning materials)." Utilizing the inherent softness of the fibers, we create a relaxing and soothing space. Made from polyester, our products excel in breathability and water permeability, and are flame-retardant (as per vehicle material twist test standards), making them resistant to fire and safe as they do not emit toxic gases in case of emergencies. 【Examples of Automotive and Vehicle Interior Materials (Partial)】 ■ 3D molded sheets ■ Cushioning materials ■ Automotive seat auxiliary materials ■ Non-woven fabric for vehicle interiors ■ Non-woven fabric for automotive use ■ Vehicle interiors *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce examples of "non-woven fabrics for automobiles (soundproof insulation materials, soundproof cushioning materials, sound-absorbing materials)" produced by our company. Made from polyester, these materials excel in breathability and water permeability, and due to their flame-retardant properties (as determined by automotive material testing), they are also resistant to fire, ensuring no toxic gases are released even in emergencies. The amount of sound blocked or reduced varies depending on the location of use. Please feel free to consult us regarding materials, thickness, density, and shapes. 【Examples of Automotive and Vehicle Interior Materials (Partial)】 ■ 3D molded sheets ■ Cushioning materials ■ Auxiliary materials for automotive seats ■ Non-woven fabrics for vehicle interiors ■ Non-woven fabrics for automobiles ■ Vehicle interiors *For more details, please refer to the PDF materials or feel free to contact us.
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Free membership registrationWe would like to introduce a case study of the production of "non-woven fabric for automotive interior materials (floor carpets, trunk rooms, ceilings)" at our company. In addition to functions such as sound insulation and heat retention, creating the right atmosphere inside the vehicle is also important. Of course, considering waste material disposal, we use recyclable materials. Please feel free to contact us if you have any requests. 【Examples of Automotive and Vehicle Interior Material Production (Partial)】 ■ 3D molded sheets ■ Cushion materials ■ Auxiliary materials for automotive seats ■ Non-woven fabric for interior materials ■ Non-woven fabric for automotive use ■ Vehicle interiors *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce a case of producing "automotive seat auxiliary materials" at our company. We provide high-quality products at competitive prices through a consistent manufacturing process by partner factories, not only involving cutting and compression processes with hydraulic presses and cutting machines but also assembly processes such as bonding and sewing. Additionally, our materials are made from polyester, which excels in breathability and water permeability. Please feel free to contact us if you have any inquiries. 【Examples of Automotive and Vehicle Interior Materials (Partial)】 ■ 3D molded sheets ■ Cushion materials ■ Automotive seat auxiliary materials ■ Non-woven fabric for vehicle interiors ■ Non-woven fabric for automobiles ■ Vehicle interiors *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce examples of our production of "cushion materials (bath pillows, train pillows, lumbar fillers)." These products are made from polyester, featuring excellent breathability and water permeability. Additionally, they are flame-retardant (as per vehicle material twisting test standards), making them resistant to fire and safe as they do not emit toxic gases in case of an emergency. Since these materials come into direct contact with the skin, a finer texture and feel are required. Please feel free to contact us with your requests. 【Examples of Automotive and Vehicle Interior Materials (Partial)】 ■ 3D molded sheets ■ Cushion materials ■ Auxiliary materials for automotive seats ■ Non-woven fabric for vehicle interiors ■ Non-woven fabric for automotive use ■ Vehicle interiors *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce a case study of our production of "3D molded sheets (for trains, automobiles, buses, and aircraft)." Conventional cushioning materials, such as urethane foam, are difficult to recycle and pose a significant global issue due to the generation of toxic cyanide gas, which has a high fatality rate during fires. In response, we were requested by our customers to develop cushioning materials made primarily from polyester fibers that are safe and recyclable. We successfully manufactured a product that achieves cushioning properties and durability comparable to urethane foam. 【Case Overview】 ■ Challenges - Conventional cushioning materials made of urethane foam are difficult to recycle. - The generation of toxic cyanide gas during fires poses a significant global issue. ■ Solution - Achieved cushioning properties and durability equivalent to urethane foam using polyester fibers. *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationOur company conducts processing and manufacturing of non-woven and cotton products under high-precision quality control, aiming for uniformity in formulation, quantity, and size through numerical settings of machines. Additionally, we ensure consistent texture and cushioning by comparing with standard samples and utilizing the experience and visual inspection of skilled craftsmen. 【Features】 ■ We accommodate small lot orders and prototype production. ■ Various fiber processing is possible, including flame-retardant fibers and natural fibers. ■ Three-dimensional shapes and structures can be achieved using patented special technology. ■ A wide range of equipment allows for integrated processing in sewing, bonding, and automotive seat auxiliary material molding, among others. *For more details, please download the PDF or feel free to contact us.
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