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  3. 大栄工業
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大栄工業

addressTokyo/Kita-ku/Showa Town 3-4-8
phone03-3800-8061
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last updated:Jan 25, 2024
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Processing of resin, plastic, acrylic, etc. <Case study collection available>

Equipped with a custom-made large panel saw capable of cutting panels with a thickness of 100mm. Processing from hand-drawn designs is possible.

Our company, which specializes in the production of plastic products and prototypes, utilizes our extensive equipment and advanced processing technology to process various shapes primarily using resins, plastics, and acrylics. We achieve precise cutting of materials up to 100mm thick using a large panel saw (custom equipment) and ensure uniform thickness and efficient polishing through machining. In addition to drafting and processing using CAD/CAM from hand-drawn designs, we also accommodate drafting and processing based on actual samples, meeting a wide range of requests. 【Features】 ■ Wide-ranging support from prototype to mass production of diverse parts ■ Capable of cutting materials up to 100mm thick with a large panel saw ■ Thickness uniformity and reduced polishing time through machining ■ Wide-ranging support from prototype to mass production of diverse parts ■ Drafting and processing support after confirming the actual product ★ We are currently offering a collection of acrylic processing case studies. You can view it immediately by clicking the download button below.

  • Processing Contract

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[Processing Example] Scientific Instruments: Processing Example of Acrylic Sheets

A case where a block measuring 30x30x80mm was processed, finished with a mirror surface, and then drilled and threaded!

We would like to introduce a processing case related to scientific and industrial equipment by our company. We processed an acrylic sheet into a block shape of 30x30x80mm, performed mirror finishing, then drilled holes and cut threads. The counterbore with a width of 13.5 was processed with a fine depth pitch. Daiwa Industry mainly manufactures plastic products and prototypes. We are capable of producing parts for products, factory equipment, toys, and medical applications across various fields. 【Features】 ■ Material: Acrylic sheet ■ Lead time: 7 days ■ Processing machine: Machining center *You can view the materials for this processing case by clicking on "PDF Download."

  • Processing Contract

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[Processing Example] Precision Machined Parts: Processing Example of PEEK(N)

Transparent resin material can be processed into complex shapes! We will propose material selection based on the intended use.

We would like to introduce a case study of precision machining parts conducted by our company. The material is PEEK, with an outer diameter of φ11x4mm, 3.5 grooves, and two Φ2 through holes. The entire process was machined using a machining center. The surface accuracy required smoothness, so we processed the pitch finely. For resin processing such as plastics and acrylics, please leave it to Daiei Kogyo. 【Case Overview】 ■ Material: PEEK(N) ■ Lead Time: 5 days ■ Machining: Full process machining using a machining center Outer diameter Φ11, thickness 4mm, 3 grooves, 2Φ holes x2 *The materials for this machining case can be viewed via "PDF Download."

  • Processing Contract

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[Processing Example] Physical and Chemical Equipment: Custom Split Mariner Container

The standard mariner container is cylindrical, but here are examples of custom-made versions divided into 1/2 and 1/4!

Here is an introduction to processing examples related to physical and chemical equipment. Acrylic pipes are aligned at the end face, which will be the adhesive surface, using a lathe, and then cut with a vertical band saw. The plates to be attached to the bottom, top, and sides are manufactured using a machining center, and all parts are glued together and finished. Necessary jigs are created considering the properties of the pipes that arise during division, ensuring that no liquid leakage occurs, while also emphasizing aesthetics. 【Case Overview】 ■ Custom Marinelli Container 2L, 1/2 Split, 1/4 Split ・Material: Acrylic transparent sheet, acrylic pipe ・Processing period: 5 days ・Machining equipment: Lathe, machining center *The materials for this processing example can be viewed via "PDF Download."

  • Processing Contract

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[Processing Example] Precision Machine Parts

Production in various aspects is possible! Transparent resin material can be processed into complex shapes.

We would like to introduce a processing case related to our "precision machine parts." The material used is MC Nylon round bar (MC602ST). It was lathe-processed from a round bar with a diameter of 50 mm and then processed using a machining center. A through M2 tap was processed in the center. Our company is also skilled in precision processing of engineering plastics. We can handle various shapes and can accept orders for associated metal and rubber parts as well. Please feel free to contact us if you have any requests. 【Case Overview】 ■ Material: MC Nylon round bar (MC602ST) ■ Machines: Lathe, Machining Center ■ Processing ・Lathe processing from round bar Φ50 and machining center processing ・Through M2 tap processing in the center *You can view the materials for this processing case from the "PDF Download." *For more details, please download the PDF or feel free to contact us.

  • Processing Contract

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[Processing Example] Research Equipment Parts

Reduce work time by using a combination of machining centers and general-purpose machines! Integrated processing from mirror finishing to line coloring.

We would like to introduce a case study on the processing of research equipment parts conducted by our company. After cutting, the parts were machined and polished using a machining center, and holes were drilled with a drill press. Line grooves were engraved with an engraving machine, and color was added. By effectively using both the machining center and general-purpose machines, we can shorten the working time. For resin processing such as plastic and acrylic, please leave it to Daiei Kogyo. 【Case Overview】 ■Product: Manifold Parts ■Material: Transparent Acrylic Sheet ■Dimensions: 250×20×Thickness 30mm ■Lead Time: 2-3 days *You can view the materials for this processing case by clicking on "PDF Download."

  • Processing Contract

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[Processing Example] Acrylic Aquarium <Acrylic Transparent Sheet, Pipe>

Flat packing and O-rings can also be custom made! The case and main body are attached with a snap lock.

We would like to introduce a case study regarding the processing of physical and chemical instruments that we conducted. The cut pipes were machined on a lathe for surface processing. The flange and cover were machined, and additionally, grooves for O-rings and hole processing were made on the flange. The case was created by gluing cut plates together, and the case and main body were attached using a snap lock. The connecting parts on the side of the pipe were processed into an SR shape to match the outer diameter of the pipe. The structure maintains a sealed condition with a snap lock and flat gasket, and both the flat gasket and O-ring were custom made. 【Case Overview】 ■ Material: Transparent acrylic plate, pipe ■ Construction period: 10 days ■ Points - The connecting parts on the side of the pipe were processed into an SR shape to match the outer diameter of the pipe. - The case and cover maintain a sealed structure with a snap lock and flat gasket. *You can view the materials for this processing case from the "PDF Download."

  • Processing Contract

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[Processing Example] Acrylic Water Tank <Acrylic Transparent, White>

Emphasis on aesthetics! Ensure that there are no air bubbles in the adhesive surface and that there is no leakage of adhesive. Strictly prohibit water leakage.

We would like to introduce a case study regarding the processing of scientific research equipment conducted by our company. The material was cut using a vertical milling machine, finished with a planer, and polished with a buff. Taps were cut using a tapping machine, and the various parts were glued together and finished. We focused on aesthetics while ensuring that no air bubbles were present and that there was no leakage of adhesive during the gluing process. 【Case Overview】 ■ Material: Transparent acrylic, white ■ Processing: Finished to prevent air bubbles in the adhesive surface and to avoid adhesive leakage, strict water leakage prevention, with an emphasis on aesthetics ■ Size: w600×d350×h150 ■ Construction period: 4 to 5 days *You can view the materials for this processing case from the "PDF Download" section.

  • Processing Contract

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[Processing Example] PVC Gray Round Bar

Processing of outer and inner diameters, as well as PF1/2 threads and holes, on an NC lathe! The construction period is typically 1 to 2 days.

We would like to introduce a case study on the processing of machine parts conducted by our company. The outer diameter, holes, PF1/2, and all machining were performed using a CNC lathe. Our company primarily manufactures plastic products and prototypes, and we are capable of producing parts for various applications including products, factory equipment, toys, and medical devices. Whether it's a single piece or mass production, please feel free to consult with us. 【Case Overview】 ■ Material: PVC gray round bar ■ Processing: CNC lathe for outer and inner diameters, PF1/2 thread, and hole machining ■ Lead time: 1 to 2 days *You can view the materials for this processing case from the "PDF Download" section.

  • Processing Contract

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[Processing Example] Acrylic Transparent Plate, Pipe <Oil Tank>

Machining angled cuts on a cut pipe with a lathe! Introducing our machining examples.

We would like to introduce a case study related to the processing of scientific and physical instruments that we conducted. The pipe was cut and the end face was finished using a lathe. Using a unique jig, the pipe was bent, and scales were engraved with a carving machine on the main pipe, which had the bottom plate glued, and colored in. Each part was then glued together. The pipe was bent without crushing the inner diameter, and glued to prevent any liquid leakage. Additionally, scales were added (in red) so that the quantity could be visually judged. 【Case Overview】 ■ Processing Method: Oil Tank ■ Material: Transparent Acrylic Pipe, Transparent Acrylic Plate ■ Construction Period: 6 Days ■ Processing - End face finishing and angled processing of the cut pipe using a lathe - The connecting pipe was bent using a jig, and scale processing was done on the main pipe, which had the bottom plate glued. *The materials for this processing case can be viewed via "PDF Download."

  • Processing Contract

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[Processing Example] Acrylic Transparent Plate <Acrylic Block Helicoil Processing>

Reduce costs by eliminating the need for polishing! Here are examples of our processing.

We would like to introduce a case study on the processing of research equipment parts conducted by our company. After cutting with a panel saw, we performed mirror finishing with a clean cutter and inserted helicoils. By finishing with a clean cutter, we reduced polishing labor and lowered costs. 【Case Overview】 ■ Processing Method: Helicoil processing of acrylic block ■ Material: 30mm transparent acrylic sheet ■ Construction Period: 3 days ■ Processing: After cutting, mirror finishing with a clean cutter, helicoil insertion *You can view the materials for this processing case from the "PDF Download."

  • Processing Contract

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[Processing Example] Acrylic Transparent Plate, Pipe

The hemispherical dome is manufactured using a vacuum forming machine from sheets! Here we introduce our processing examples.

We would like to introduce a processing case related to physical and chemical instruments that we conducted. The hemispherical dome was produced from a mold and shaped, with holes drilled on the top surface matching the inner diameter of the pipe. A pipe shaped like bamboo shoots was lathe-processed and adhered to the hemispherical dome. A ring, processed into an SR shape to match the dome, was glued to the adhesive part. A ring was added to maintain the strength of the bamboo shoot section. By processing the ring into an SR shape, we ensure good adhesion. Additionally, by producing the hemispherical dome from a mold, customization is possible. [Case Overview] ■ Machines: Machining center, NC lathe, general-purpose lathe, vacuum forming machine ■ Processing - The hemispherical dome was produced from a sheet using a vacuum forming machine. - The ring was processed on a machining center, and the adhesive surface of the hemispherical dome was shaped into an SR shape on an NC lathe. - The acrylic pipe was lathe-processed into a bamboo shoot shape for its outer diameter. - All parts were finished by gluing. *The materials for this processing case can be viewed via "PDF Download."

  • Processing Contract

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[Processing Example] Acrylic Transparent Plate <Machining Center Processing>

The surface finish is focused on aesthetics to prevent liquid leakage and bubbles! We will introduce our processing examples.

We would like to introduce a case study related to the processing of physical and chemical equipment that we conducted. After machining with a machining center, we performed polishing, drilling, tapping, and adhesion. The mirror finish was done manually with care to avoid any imperfections, and we also focused on aesthetics to ensure there were no leaks or bubbles on the adhesive surface. Please feel free to contact us when you need our services. 【Case Overview】 ■ Machine: Machining Center ■ Processing: After drilling and surface finishing with a machining center, mirror polishing and adhesion *You can view the materials for this processing case from the "PDF Download."

  • Processing Contract

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Processing of resin, plastic, acrylic, etc. - Company profile of Daiei Kogyo

Examples such as 'the production of highly accurate inspection tools with an error of less than one-tenth' and 'the manufacturing of parts for operating machines without design documents' are included.

Our company specializes in processing various shapes primarily using resin, plastic, and acrylic, and we also handle related metal and rubber components in a comprehensive manner. We receive inquiries from a wide range of fields, including scientific research instruments, signage and display systems, factory production line parts, and more recently, components for precision machinery used in space devices, as well as experimental device parts for hospitals, universities, and research institutions, as well as semiconductor and manufacturing line components. Currently, we are distributing our "latest company brochure," which introduces our "resin processing examples." We invite you to take a look at our achievements, and please feel free to reach out if you have any processing inquiries! 【Featured Examples】 ◆ Example 1: "We need a high-precision inspection tool with an error of less than 1/10." ◆ Example 2: "Can you create customized parts needed to connect the manufacturing line?" ◆ Example 3: "Can you create new parts for an operational machine without a design document?" *For details on each example, please refer to the materials available for download in the "PDF Download" section below.

  • Processing Contract

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[Processing Example] POM Natural <Front and Back NC Lathe Processing>

On-site verification of actual items, from material selection to installation, all handled in one go! Introducing our processing examples.

We would like to introduce a case of front and back NC lathe processing that we conducted. The material used is natural POM, and we performed tapping for 2 M4 holes on a 35Φ (flange part 50Φ). Our company is capable of processing various shapes, and we can also accept orders for associated metal and rubber parts in a single batch. Since we can propose material selection based on the intended use, please feel free to consult us if you would like to use materials that are heat-resistant or chemical-resistant. 【Case Overview】 ■ Material: Natural POM ■ Machine: Front and back NC lathe ■ Processing: Tapping for 2 M4 holes on a 35Φ (flange part 50Φ) *For more details, please refer to the PDF document or feel free to contact us.

  • Processing Contract

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[Processing Example] Acrylic Transparent <Machining Cutting Process>

Internal visualization makes fluid research and observation easy! Transparent resin materials can be processed into various shapes.

We would like to introduce a case of machining performed using a machining center at our company. The material is transparent acrylic, processed as a 40mm thick sheet, with an outer diameter of 960mm. A mirror finish with a corner radius of 5mm was applied. Our company is capable of processing various shapes, and we can also accept orders for related metal and rubber parts in a single batch. Since we can propose material selection based on the intended use, please feel free to consult us if you would like to use materials with heat resistance or chemical resistance. 【Case Overview】 ■ Material: Transparent acrylic ■ Machine: Machining center ■ Processing: Processed as a 40mm thick sheet, outer diameter 960mm *For more details, please refer to the PDF document or feel free to contact us.

  • Processing Contract

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[Processing Example] POM Natural <Machining Cutting Process>

Transparent resin material can be processed into various shapes! Internal visualization makes fluid research and observation easy.

We would like to introduce a case of machining performed using a machining center at our company. The material is natural POM, with a thickness of 40mm, double-sided, and an outer diameter of 500Φ in a donut shape. We processed corner radii, holes, and grooves for gaskets. Our company is capable of machining various shapes and can also accept orders for accompanying metal and rubber parts in a single batch. Since we can propose material selection based on usage applications, please feel free to consult us if you would like to use materials with "heat resistance and chemical resistance," etc. 【Case Overview】 ■ Material: Natural POM ■ Machine: Machining Center ■ Processing: Thickness 40mm, double-sided, outer diameter 500Φ donut shape *For more details, please refer to the PDF document or feel free to contact us.

  • Processing Contract

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[Processing Example] Polytetrafluoroethylene (PTFE)

Using MasterCAM 2024! A case of machining with an outer diameter of Φ580mm, inner diameter of Φ500mm, and PCD of 540mm.

We would like to introduce a case of machining cutting processing conducted by our company. The material is polytetrafluoroethylene (PTFE). It was processed with an outer diameter of Φ580mm, an inner diameter of Φ500mm, and a PCD of 540mm. The CAD/CAM used is MasterCAM2024. Please feel free to contact us if you have any requests. 【Case Overview】 ■ Material: Polytetrafluoroethylene (PTFE) ■ Machine: Machining Center ■ Processing: Outer diameter Φ580mm, inner diameter Φ500mm, PCD 540mm ■ CAD/CAM used: MasterCAM2024 *For more details, please refer to the PDF document or feel free to contact us.

  • Processing Contract

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[Processing Example] MC Nylon

The trajectory of the fullback has been made into an arc spiral! A case of machining cutting processing.

We would like to introduce a case of machining cutting processing conducted by our company. The material used is MC Nylon, with an outer diameter of Φ300mm, a drill hole of Φ4.1mm, and a V-groove of Φ10.1mm. The CAD/CAM used is MasterCAM2024. The full-back trajectory was designed as an arc spiral. Please feel free to contact us if you have any requests. 【Case Overview】 ■ Material: MC Nylon ■ Machine: Machining Center ■ Processing: Outer diameter Φ300mm, drill hole Φ4.1mm, V-groove Φ10.1mm ■ CAD/CAM used: MasterCAM2024 *For more details, please refer to the PDF document or feel free to contact us.

  • Processing Contract

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[Production Example] Acrylic Container with Lid

Cutting boards with a panel saw and performing adhesive processing! Introducing production examples.

We would like to introduce a case study of an acrylic container with a lid. The material used is transparent acrylic, with a thickness of 5mm for the main body. The lid is made with 2mm and 1mm thick acrylic, which are glued together. Care was taken during production to ensure there are no bubbles or adhesive leaks on the bonding surfaces. Please feel free to contact us if you have any requests. 【Case Overview】 ■Material: Transparent acrylic 5mm, 2mm, 1mm ■Machine: Panel saw ■Processing: Adhesive *For more details, please refer to the PDF document or feel free to contact us.

  • Other laboratory equipment and containers

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[Processing Example] Polyhedral Mirror Surface

Transparent resin material can be processed into various shapes! Internal visualization makes fluid research and observation easy.

We would like to introduce the polyhedral mirror surface processing conducted at Daiei Kogyo Co., Ltd. The material used is transparent acrylic, and the machine is a machining center. Depending on the application, we can suggest material selection, so please feel free to consult us if you would like to use materials with "heat resistance and chemical resistance," etc. 【Case Overview】 ■ Material: Transparent acrylic ■ Machine: Machining center ■ Processing: After machining from a plate thickness of 100mm, the mirror finish is done by hand to ensure sharp edges without rounding. *For more details, please refer to the PDF document or feel free to contact us.

  • Processing Contract

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[Processing Example] Machining Cutting

Transparent resin material can be processed into various shapes! Internal visualization makes fluid research and observation easy.

We would like to introduce the machining cutting process conducted at Daiei Kogyo Co., Ltd. The material used is polyether ether ketone, and the machine is a machining center. Since we can propose material selection based on the application, please feel free to consult us if you would like to use materials with "heat resistance and chemical resistance," etc. 【Case Overview】 ■Material: Polyether Ether Ketone ■Machine: Machining Center ■Processing: Inner diameter Φ51mm, elongated hole width 12mm-R2.0mm, R shape processed with 3D data *For more details, please refer to the PDF document or feel free to contact us.

  • Processing Contract

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[Production Example] Pipe with Flange for Diameter Change

We will handle everything from on-site verification and material selection to installation in one go!

We would like to introduce a case of manufacturing pipes with flange for diameter change at Daiei Kogyo Co., Ltd. The materials used are acrylic transparent plates and acrylic pipes, processed using lathes and machining centers. We can handle various shapes and also accept orders for accompanying metal and rubber parts. Please feel free to consult with us. 【Case Overview】 ■Materials: Acrylic transparent plates, acrylic pipes ■Machines: Lathe, machining center ■Processing: Acrylic plate disc processing, hole processing, reinforcement rib bonding *For more details, please refer to the PDF document or feel free to contact us.

  • Processing Contract

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【Production Example】Pipe with O-ring groove and flange

Processing of various shapes is possible, and we also accept bulk orders for accompanying metals, rubber parts, etc.!

We would like to introduce a case where we manufactured a pipe/connection component with an O-ring groove flange, RC1/4 included. The transparent resin material can be processed into various shapes, making fluid research and observation easier through internal visualization. The materials used are acrylic transparent sheets and acrylic pipes, with processing carried out using a lathe and machining center. 【Case Overview】 ■ Material: Acrylic transparent sheet, acrylic pipe ■ Machinery: Lathe, machining center ■ Processing - Eight holes of Φ20 PCD Φ300 on the plate flange, O-ring groove width 15mm processed - Adhesive connection parts on the side of the pipe, RC1/4 threading processed, reinforcement ribs adhered *For more details, please refer to the PDF document or feel free to contact us.

  • Processing Contract

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[Processing Example] Acrylic Pipe Inner Diameter Cutting

Transparent resin material can be processed into complex shapes! Many requests from researchers and engineers conducting fluid research and observation.

We would like to introduce the inner diameter cutting process of acrylic pipes conducted by Daiei Kogyo Co., Ltd. The material used is acrylic pipe, and the machine is a lathe. Depending on the application, we can suggest material selection, so please feel free to consult us if you would like to use materials with "heat resistance and chemical resistance," etc. 【Case Overview】 ■ Material: Acrylic pipe ■ Machine: Lathe ■ Processing: Inner diameter cutting of 50mm width by 1mm, 8 holes of 6Φ at 45° *For more details, please refer to the PDF document or feel free to contact us.

  • Processing Contract

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[Production Example] Silicone Molding Mold (Upper and Lower)

We will propose a casting by selecting materials and hardness based on the actual item you are using!

We would like to introduce a case study of the production of silicone casting molds (upper and lower) at Daiei Kogyo Co., Ltd. We handle everything from the design of the casting molds to the production of silicone products in one order. In the upper part, we performed donut-shaped recesses, convex bosses, and adhesive processing while keeping the material as a thick plate. In the lower part, we processed acrylic material, reducing the thickness from 25mm to 23mm. 【Case Overview】 ■ Upper Part - Material: Acrylic transparent 10mm - Machine: Machining center - Processing: Donut-shaped recess, convex boss, adhesive processing while maintaining thick plate material *For more details, please refer to the PDF document or feel free to contact us.

  • Processing Contract

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[Production Example] Control Panel

Resin processing that visualizes the interior! On-site inspection for physical confirmation, material selection, measurement, production, and installation are all possible.

We would like to introduce a case of control panel manufacturing at Daiei Kogyo Co., Ltd. The machine used is a machining center, and the material is paper bakelite (black). The processing includes threading, drilling, engraving, and coloring. Various shapes can be processed, and related metal and rubber parts can also be ordered in bulk. 【Case Overview】 ■ Material: Paper Bakelite (black) ■ Machine: Machining Center ■ Processing: Threading, Drilling, Engraving, Coloring *For more details, please refer to the PDF document or feel free to contact us.

  • Processing Contract

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[Production Example] Base

Internal visualization makes fluid research and observation easy! Comprehensive support from material selection to installation.

We would like to introduce a case study of a base produced by Daiei Kogyo Co., Ltd. The material used is POM(N), and it was processed using a machining center and surface finishing on both sides, serving as a component fixing base. We can quickly respond to complex processed products, including those with plastic, acrylic, and metal parts. 【Case Overview】 ■ Used as a component fixing base ■ Material: POM(N) ■ Machine: Machining Center ■ Processing: Surface finishing on both sides, 10mm finish, hole, counterbore *For more details, please refer to the PDF document or feel free to contact us.

  • Processing Contract

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[Case Study for Scientific and Chemical Instruments] Cylinder with Bottom Outlet

Measuring with a scale and measuring the volume is possible! Introducing examples of resin processing for acrylic pipes.

We would like to introduce an example of the "cylinder with a bottom opening" that we handle. The bottom opening is equipped with a bamboo shoot, allowing for connection to a tube. Additionally, it has a scale for measuring the contents. Our company is capable of processing various shapes, and we can also accept orders for associated metal and rubber parts in bulk. Since we can propose material selection based on usage, please feel free to consult us if you would like to use materials that are "heat-resistant and chemical-resistant." 【Example Overview】 ■Product Name: Cylinder with Bottom Opening ■Material: Acrylic Pipe ■Processing: Lathe Work, Silk Printing *For more details, please refer to the PDF document or feel free to contact us.

  • cylinder

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[Consultation Case] Food Machinery Manufacturer Development Personnel

Shortened from 1 hour to 5 minutes! Introducing a case where the time required for manufacturing was reduced and costs were minimized.

A development representative from a food machinery manufacturer consulted us, saying, "We would like you to process a high-strength laminated resin board." Processing one piece of the desired material takes one hour, resulting in significant costs. Therefore, we developed and provided a method to reduce the manufacturing time for one piece to 5 minutes (1/12) and compress the cost to one-fourth of the conventional amount. Our company specializes in "precision cutting of resin products in general" and "precision cutting of metal products in general," as well as prototype production through each type of processing. Please feel free to consult us when you need our services. [Case Overview] ■ Issue - We would like you to process a high-strength laminated resin board. ■ Response - Developed a method to reduce the manufacturing time for one piece to 5 minutes and compress the cost to one-fourth of the conventional amount. *Detailed information about the case can be viewed through the related links. *Please check the PDF materials or feel free to contact us.

  • Contract manufacturing
  • Processing Contract

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[Consultation Case] Lawn Mower Equipment Manufacturer

Confirming the way of operation on-site! A case where we thought together with the customer and produced prototype parts.

We received an inquiry from a lawn mower manufacturer stating, "We would like to change the blade to enhance product performance, but we want to create a prototype part for just the cover that corresponds to it." We collaborated to think about the shape and size that would allow the product's performance to be maximized, and we handled everything from creating CAD data from rough sketches to the production of the prototype parts. Our company specializes in "precision cutting of plastic products" and "precision cutting of metal products," as well as product prototyping through each of these processes. Please feel free to consult us when you need assistance. 【Case Overview】 ■Issue - We want to create a prototype part for just the cover of the blade. ■Response - Collaborated to devise a shape and size that would maximize the product's performance. - Implemented everything from creating CAD data from rough sketches to the production of prototype parts. *For more detailed information about the case, you can view it through the related links. *Please feel free to contact us or refer to the PDF materials.

  • Contract manufacturing
  • Processing Contract

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[Consultation Case] Toy Prototype Manufacturer

Creating 'sellable prototypes' as a business partner! Examples of ideas and proposals developed together with customers.

We received an inquiry from a toy prototype manufacturer, asking us to "bring the prototype ideas into shape before proposing them to toy manufacturers." We will think together and propose ways to create the prototype while ensuring that the ideas are not lost. Our company specializes in "precision cutting processing of resin products" and "precision cutting processing of metal products," as well as product prototyping through each of these processes. Please feel free to consult us when needed. 【Case Overview】 ■Challenge - We want to bring the prototype ideas into shape before proposing them to toy manufacturers. ■Response - We will think together and propose ways to create the prototype without losing the ideas. ■Minimum Order Quantity: 1 unit *For more details about the case, please refer to the related links. *Please feel free to contact us or view the PDF materials.

  • Contract manufacturing
  • Processing Contract

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[Consultation Case] Test Tube Manufacturer

Confirming the true needs of our customers! Introducing examples of suitable processing method proposals.

We received a request from a test tube manufacturer asking us to urgently cut the test tubes in half (vertically). Upon confirming the purpose of the request, we found that it was for measuring the volume of the tip, so we proposed a processing method that would allow for this measurement. Our company specializes in precision cutting of both resin and metal products, as well as prototype production using these processing methods. Please feel free to consult us when needed. 【Case Overview】 ■ Issue - Urgently needed to cut the test tubes in half (vertically). ■ Proposal - Proposed a processing method that allows for measuring the volume of the tip. ■ Production time: 3 hours *Detailed information about the case can be viewed through the related links. *Please refer to the PDF materials or feel free to contact us.

  • Contract manufacturing
  • Processing Contract

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[Consultation Case] RIKEN (The Institute of Physical and Chemical Research)

We are also focusing on regular machine maintenance! Here are examples of achieving high-precision inspection tools.

We received an inquiry from the National Institute for Materials Science, stating that they would like a high-precision inspection tool with an error of less than 1/10. To achieve high precision, we focus on regular machine maintenance, minimizing the inherent errors of the machines, and achieving a precision of 3/100. Our company specializes in "precision cutting of resin products" and "precision cutting of metal products," as well as product prototyping through each type of processing. Please feel free to consult us when needed. 【Case Summary】 ■Challenge - Need for a high-precision inspection tool with an error of less than 1/10 ■Results - Achieved a precision of 3/100 - Achieved the same level of precision in fluororesin processing, which is prone to deformation due to heat *For more detailed information about the case, please refer to the related links. *You can view the PDF materials or feel free to contact us.

  • Contract manufacturing
  • Processing Contract

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[Consultation Case] Food Manufacturing Machinery Manufacturer Line Design Responsible Person

Highlights in product accuracy and processing methods! Here are examples of cases where costs were kept down and delivery was achieved within a week.

We received an inquiry from a line design engineer at a food manufacturing machinery manufacturer asking, "Can you create customized parts needed to connect the manufacturing lines?" By emphasizing the precision of the products and the processing methods, we can keep costs down and provide products, even those made in single units, at a reasonable price and with a speedy delivery time. Our company specializes in "precision cutting processing of all types of plastic products" and "precision cutting processing of all types of metal products," as well as product prototyping through these processes. Please feel free to consult us when needed. 【Case Overview】 ■ Issue - Can you create customized parts needed to connect the manufacturing lines? ■ Result - Costs were controlled, and products were provided at a reasonable price and with a speedy delivery time. *Detailed information about the case can be viewed through the related links. *Please refer to the PDF materials or feel free to contact us.

  • Contract manufacturing
  • Processing Contract

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A must-see for researchers and engineers! Resin processing that visualizes the interior [for fluid research and observation].

Transparent resin material can be processed into various shapes! Internal visualization makes fluid research and observation easy! We provide comprehensive support from material selection to installation, including on-site confirmation of the actual product.

Leave the processing of plastics and acrylics to Daiei Industry! We can respond quickly even for complex processed products and those with metal parts. Our company is capable of processing transparent resin materials into complex shapes, which is why we often receive requests from researchers and engineers conducting fluid research and observation. Additionally, we can handle everything from on-site confirmation, material selection, measurement, to production and installation, making it possible to address concerns such as "We are currently operational and cannot stop the line..." or "We don't have the documentation from when it was originally produced..." We can process various shapes and also accept orders for accompanying metal and rubber parts in one go. Since we can propose material selection based on usage, please feel free to consult us if you want to use materials with heat resistance or chemical resistance.

  • Resin processing machine

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Simple inspection box

Portable and easy to assemble! A lightweight inspection box that allows for alcohol disinfection.

We offer a "Simple Inspection Box." It is a measure to prevent droplet infection during PCR tests and influenza tests. It is portable and can be assembled. Made of vinyl material that allows for alcohol disinfection, it enables safe testing. The opening can be removed, allowing the operator to conduct tests from the outside. 【Features】 ■ Lightweight and easy to move ■ Vinyl material that allows for alcohol disinfection ■ Portable and can be assembled ■ Interchangeable opening ■ Can be disassembled for space-saving storage when not in use *For more details, please refer to the PDF document or feel free to contact us.

  • Other safety and hygiene products

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Vertical sliding partition

Double-structured grommet for enhanced splash prevention! The height of the opening is adjustable, and alcohol disinfection is possible.

Our company offers "Vertical Sliding Partitions." Medical professionals have actually used it, and we have developed a vertical sliding type inspection partition with an adjustable opening height. This is our original product that utilizes technology from the production of scientific research equipment. It is capable of alcohol disinfection. 【Features】 ■ Vertical sliding type inspection partition ■ Opening height can be adjusted in three stages ■ Capable of alcohol disinfection ■ Double structure for enhanced splash prevention ■ Size and specifications can be changed according to your usage needs *For more details, please refer to the PDF materials or feel free to contact us.

  • Other safety and hygiene products

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Desk fit partition

We will create the perfect partition for your examination room desk! A measure to prevent droplet infection during examinations and consultations.

We offer "Desk Fit Partitions." We will create a partition that perfectly fits your examination room desk. Alcohol disinfection is also possible. It can be installed without making holes in the desk or floor. It is completely transparent, providing no sense of pressure. It can be installed using only the included hex wrench, making it suitable for preventing droplet infection during examinations and consultations. 【Features】 ■ Custom-made to order ■ A partition that perfectly fits your examination room desk ■ Alcohol disinfection is possible ■ Completely transparent with no sense of pressure ■ Can be installed using only the included hex wrench *For more details, please refer to the PDF document or feel free to contact us.

  • Other safety and hygiene products

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Precision machinery parts prototyping service

Please feel free to contact us even for complex processed products or products with metal parts.

Our company is capable of prototype support in various fields including product, working, hobby, and medical. Additionally, we can handle everything from molding, painting, silk printing, to rubber, sheet metal, and metal fabrication all in one place. Please feel free to consult with us. 【Main Equipment】 ■ NC Machining Center  ・ Enshu  ・ Toyo  ・ Hitachi, etc. ■ Running Shaver AM Type (Made in Germany) ■ Tapping Machine ■ Leather Engraving Machine *For more details, please feel free to contact us.

  • Contract manufacturing

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