三友工業 List of Products and Services

The rubber injection molding machine "STI-1.0-100VJ III" is equipped with new features that achieve both energy savings and increased production capacity. The Just-in-Time function reduces unnecessary power consumption during the heating period, while the Smart Setting function assists with the cumbersome condition settings. The drive recorder contributes to identifying the causes of malfunctions by recording the operating devices during abnormal occurrences. 【Features】 ■ Review of insulation mechanisms and improved thermal efficiency ■ Elimination of standby power with the incorporation of Just-in-Time ■ Thorough elimination of rubber leakage to reduce waste rubber ■ Reduction of cycle time by 5 seconds by eliminating unnecessary time between operations ■ Quick startup with the Smart Setting function *For more details, please download the PDF or feel free to contact us.

• Injection Molding Machine

The rubber injection molding machine 'STI-1.6-200VJ III' is equipped with new features that achieve both energy savings and increased production capacity. The Just-in-Time function reduces unnecessary power consumption during the heating period, while the Smart Setting function assists with the cumbersome condition settings. The drive recorder contributes to identifying the causes of malfunctions by recording the operating devices during abnormal occurrences. 【Features】 ■ Review of insulation mechanism and improved thermal efficiency ■ Elimination of standby power with the incorporation of Just-in-Time ■ Thorough elimination of rubber leakage to reduce waste rubber ■ Reduction of one cycle time by 5 seconds by eliminating unnecessary time between operations ■ Quick startup with the Smart Setting function *For more details, please download the PDF or feel free to contact us.

• Injection Molding Machine

The "Sealing Checker-AI" is an inspection device for bite checks that utilizes AI, allowing for stable inspections unaffected by brightness. It can be installed with a gap of 20mm. Thanks to the AI, there is no need for masking, and it will not miss any bite checks in the back support area. Additionally, we also offer the "Separate Checker-AI," an appearance inspection device capable of various front and back inspections, including color difference, foreign objects, wrinkles, and shape. 【Features of Sealing Checker-AI】 ■ Achieves high-speed imaging and high-speed inspection using a line camera ■ Ensures stable inspections with AI integration ■ Unit type that can be freely laid out ■ Can be installed in existing production lines with a gap of 20mm *For more details, please download the PDF or feel free to contact us.

• Visual Inspection Equipment

Fusion of imaging technology, AI + algorithmic judgment technology, and equipment technology The AI visual inspection device "Sealing Checker-AI" is a product equipped with our in-house developed AI, achieving high-precision judgment of sealing conditions and the engagement of sealing parts. With the incorporation of AI, it can provide judgments equivalent to accurate visual inspections that were not achievable with traditional rule-based image inspections. Based on years of equipment technology, we accept requests for the production of inspection devices tailored to your needs. 【Features】 ■ High-speed imaging and inspection achieved using line cameras ■ Stable inspections realized through AI integration ■ Modular design that allows for flexible layout ■ Can be installed in existing production lines with a gap of 20mm *For more details, please refer to the materials. Feel free to contact us as well.

• Visual Inspection Equipment

The AI visual inspection device "Separate Checker-AI" is equipped with our self-developed AI and achieves high-precision quality judgment through 2D cameras and 3D lasers. It can perform front and back inspections for color differences, foreign objects, and wrinkles using a color line camera. It also supports inspections for unevenness and thickness with a 3D laser, enabling rapid and accurate judgments close to visual inspection through AI. Based on years of equipment technology, we accept the production of inspection devices tailored to your needs. 【Features】 ■ Inspection results can be displayed in color-coded format using a projector ■ Easy inspections even for beginners, preventing oversight ■ Can be installed on existing conveyors; installation is easy ■ Capable of detection even when workpieces are in contact with each other ■ Supports detection with changes in workpiece size *For more details, please refer to the materials. Feel free to contact us with any inquiries.

• Visual Inspection Equipment

In recent years, various companies have been working on BCP (Business Continuity Planning) measures. In Japan, where natural disasters such as earthquakes and heavy rains are frequent, it is uncertain when unexpected power outages or factory shutdowns may occur. The emergency generator system "Cute Power Series" is an all-in-one emergency generator that includes all the necessary equipment for power outage measures, such as an automatic start panel and power transfer switch, all packaged together. It has passed seismic tests equivalent to the Great East Japan Earthquake (Shindo 7 level), making it less likely for the generator unit to fail due to an earthquake. Some products in the series can operate continuously for up to 72 hours, making them suitable for BCP measures. Additionally, basic materials for BCP measures are also available. 【Features】 ■ Compact design with a large-capacity fuel tank ■ Salt damage specification with electrostatic painting ■ Quiet low-noise model ■ All-in-one structure ■ Automatic maintenance operation for peace of mind ■ Passed seismic tests equivalent to the Great East Japan Earthquake *For more details, please refer to the PDF materials or feel free to contact us.

• Generators and transmission motors

The "Cute Power SEGS Series" is a compact generator with an "all-in-one structure" that includes all necessary equipment for power outage measures, such as an automatic start panel and power switchgear, all packaged together. It is designed to withstand salt damage, making it suitable for installation in salt-affected areas due to its electrostatic coating. It has passed seismic tests equivalent to the Great East Japan Earthquake (Shindo 7 level), making it less likely for the generator unit to fail due to earthquakes. Some products in the series can operate continuously for up to 72 hours, and we will guide you to the generator that best meets your needs. Currently, we are offering basic materials for BCP measures. 【Features】 ■ Compact design with a large-capacity fuel tank ■ Salt damage specification with electrostatic coating ■ Quiet low-noise model ■ All-in-one structure ■ Automatic maintenance operation for peace of mind ■ Passed seismic tests equivalent to the Great East Japan Earthquake *For more details, please refer to the PDF materials or feel free to contact us.

• Generators and transmission motors

The small power generation device "Cute Power Series" has obtained the "Recommended Disaster Prevention Products" certification from the General Incorporated Association for Disaster Prevention and Safety. The General Incorporated Association for Disaster Prevention and Safety is an organization that is part of the Cabinet Office's Disaster Prevention Division and the Disaster Prevention Promotion Council. Its mission is to prevent accidents and disasters, and it engages in various measures related to disaster safety aimed at "protecting precious lives from disasters," while promoting disaster awareness based on the principles of "self-help, mutual aid, and public assistance." In the 12th "Recommended Disaster Prevention Products" review conducted by this association, the "Cute Power Series SEGS type (diesel generator) and SGGS type (LP gas generator)" were certified as recommended products based on evaluation criteria for necessity, safety, usability, earthquake resistance, and functionality during disasters, following a rigorous review process.

• Generators and transmission motors

The "Cute Power SGDS Series" is a small-scale generator that uses gas as fuel, allowing for stable fuel supply. It has low running costs, can operate continuously, and installation costs can also be reduced. Unlike AC generators, it does not operate at a constant rotational speed; instead, it adjusts the rotational speed according to changes in load current, resulting in significant improvements in fuel efficiency. By adopting domestically produced gas engines and highly reliable components, this product achieves a long lifespan. 【Features】 ■ DC generator using gas as fuel ■ Simple system configuration ■ Space-saving and lightweight structure ■ Low vibration and low noise design ■ Small displacement ■ Capable of continuous operation *For more details, please refer to the PDF document or feel free to contact us.

• Generators and transmission motors

The "Cute Power SGDS0100" is a gas DC generator designed for self-consumption of solar power generation systems and as a BCP supplement. Being a DC generator, it can be directly connected to the PCS for PV, making system configuration simple. It features a space-saving, lightweight structure, low vibration, and low noise design, with minimal displacement and few installation constraints. Unlike AC generators, it does not operate at a constant rotational speed; instead, it adjusts the rotational speed according to changes in load current, allowing for significant improvements in fuel efficiency. 【Features】 - Uses gas as fuel, enabling stable fuel supply - Can be directly connected to the PCS for PV, simplifying system configuration - Space-saving, lightweight structure with low vibration and low noise design - Low running costs, capable of continuous operation, and minimal installation costs - Long lifespan due to the use of domestically produced gas engines and highly reliable components *For more details, please refer to the PDF materials or feel free to contact us.

• Generators and transmission motors

The "Cute Power SEGS 115" is a compact emergency power generator equipped with an inverter, classified as one of the smallest in the industry. It features a structure that is less prone to failures caused by earthquakes, and there is no need to submit installation notifications to government offices, safety regulations notifications, or appoint a chief engineer. It comes standard with salt-resistant electrostatic painting. Designed for ultra-low noise operation at below 75dB, it is safe for continuous operation in residential areas and at night, and it comes standard with an automatic start device and a power switch. Currently, we are offering basic materials for BCP (Business Continuity Plan) measures. 【Features】 ■ Equipped with a 20L tank for continuous operation of up to 1 day (25 hours) ■ Space-saving design ■ Earthquake-resistant ■ Easy to handle ■ Salt-resistant coating *For more details, please refer to the PDF materials or feel free to contact us.

• Generators and transmission motors

The "Disaster Prevention Emergency Power Generation Device SQP Series" is a product that complies with laws and standards related to power generation equipment. It comes standard with a salt-resistant electrostatic coating, so no special processing is required for introduction in salt-damaged areas. Additionally, it is equipped with a single-phase (100/110V) output terminal block with a capacity of up to 2KW as standard. Please feel free to consult us when you need assistance. 【Features】 ■ Compliant with the Fire Service Act ■ Standard salt-resistant coating ■ 30% cost advantage ■ Standard equipped with HSE type battery ■ Standard single-phase output *For more details, please refer to the related links or feel free to contact us.

• Generators and transmission motors

The "Ultra Low Noise Power Generation Device 50dB Specification (Model: SEGS1100SP-K)" is a product that boasts excellent soundproofing performance, realized based on our years of experience in soundproofing technology. Thanks to its lightweight and compact design, on-site assembly and installation work can be easily carried out. It operates at a low noise level of 50dB at a distance of 1 meter from the machine body. It has also been introduced in the transmission station of a certain broadcasting station, so please feel free to consult us when needed. 【Features】 ■ Excellent soundproofing performance ■ Lightweight and compact design ■ Easy on-site assembly and installation ■ Power restoration within 10 seconds after a power outage *For more details, please refer to the related links or feel free to contact us.

• Generators and transmission motors

The "STI-1.0-100VJ II" is a new rubber injection molding machine equipped with AI injection control. The clamping force is 981 kN (100 tons), and the daylight is 550 mm. Additionally, the machine dimensions are 1000 mm in width, 2400 mm in depth, and 3493 mm in height, with a rubber supply height of 1565 mm. 【Specifications (partial)】 ■ Clamping force: 981 kN (100 tons) ■ Daylight: 550 mm ■ Clamping stroke: 400 mm ■ Heat plate size: 500 mm × 500 mm *For more details, please refer to the PDF document or feel free to contact us.

• Injection Molding Machine

The "STI-1.6-200VJ II" is a new standard model rubber injection molding machine that balances functionality and low cost. It is equipped with AI injection control. The platen size is 600mm x 600mm. Additionally, the clamping force is 1961kN (200 tons), and the clamping stroke is 400mm. 【Specifications (partial)】 ■ Clamping force: 1961kN (200 tons) ■ Daylight: 600mm ■ Clamping stroke: 400mm ■ Platen size: 600mm x 600mm *For more details, please refer to the PDF materials or feel free to contact us.

• Injection Molding Machine

The "STI-1.6-250VJ" is a rubber injection molding machine with a clamping force of 2452kN (250 tons). It features an internal ejector for high cycle operation, and the daylight is 600mm. Additionally, the ejectors (upper and lower) have a force of 49kN (5 tons), and the injection volume is 1600cm3. 【Specifications (partial)】 ■ Clamping force: 2452kN (250 tons) ■ Daylight: 600mm ■ Clamping stroke: 500mm ■ Heat plate size: 650mm × 650mm *For more details, please refer to the related links or feel free to contact us.

• Injection Molding Machine

The "STI-4.0-400VJ" is a rubber injection molding machine that adopts the die block method. The rubber supply height is 2015mm, and the working height achieves an astonishing 860mm. The machine size is 1700mm in width, 3982mm in depth, and 4795mm in height, with an injection pressure of 156.9MPa. 【Specifications (partial)】 ■ Clamping force: 4000kN (408 tons) ■ Daylight: 1000mm ■ Clamping stroke: 830mm ■ Hot plate size: 630mm × 800mm *For more details, please refer to the related links or feel free to contact us.

• Injection Molding Machine

This product is a new vacuum-type rubber injection molding machine brought to you by Sanyu Industry, utilizing the technology cultivated over many years in rubber injection molding machines. ■ Four Amazing Features 1. The new check valve allows for smoother rubber flow, reducing charge time by 20% and achieving stable quality. 2. The new plunger reduces rubber leakage by 20% compared to conventional machines. 3. By enhancing functionality while lowering the equipment height, we have improved ease of operation. 4. Standard equipment of an inverter motor and the use of heat-reflective paint achieve energy savings, saving approximately 282,000 yen/year (according to our calculations) in electricity costs. *There are many other features included, so please feel free to contact us if you are interested.

• Injection Molding Machine

The "Horizontal Rubber Injection Molding Machine" is a product suitable for unmanned production. We offer a wide range of models from 40T to 150T. With a clamping force of "63 tons," the injection volume is 630cm3, and with "100 tons," it is 1000cm3. 【Specifications (partial)】 <Clamping force 63 tons> ■ Daylight: 550mm ■ Clamping stroke: 400mm ■ Heating plate size: Width 400mm × Depth 400mm ■ Ejector force: 8.8 tons *For more details, please refer to the related links or feel free to contact us.

• Injection Molding Machine

The "Large Rubber Injection Molding Machine" is a product that can accommodate up to 2500T. The injection volume ranges from 6500 to 25000 cm3. We have received tremendous trust from tire manufacturers. Please feel free to contact us when you need assistance. 【Specifications】 ■ Clamping Force: 800 to 2500 tons ■ Injection Volume: 6500 to 25000 cm3 *For more details, please refer to the related links or feel free to contact us.

• Injection Molding Machine

The "Rotary Rubber Injection Molding Machine" produces the ideal production process. It contributes to small-scale mass production and quality control per product. It allows for mass production and easy automation with upstream and downstream equipment (adhesive processing machines, squeezing machines, appearance inspection, etc.). 【Features】 ■ Capable of producing the ideal production process ■ Mass production possible ■ Easy automation with upstream and downstream equipment (adhesive processing machines, squeezing machines, appearance inspection, etc.) *For more details, please refer to the related links or feel free to contact us.

• Injection Molding Machine

The "Inline Rubber Injection Molding Machine" achieves high-precision molding through small-volume injection. The heating plate heater (Metacon interchangeable) has 1.2kW × 6 units for both the upper heating plate (upper mold) and the lower heating plate (lower mold). The machine size is 1100mm in width, 2600mm in depth, and 3329.5mm in height, with a rubber supply height of 2278.5mm. 【Specifications (partial)】 ■ Clamping force: 1961kN (200 tons) ■ Daylight: 600mm ■ Clamping stroke: 400mm ■ Heating plate size: 600mm × 600mm ■ Heating plate heater (Metacon interchangeable) - Upper heating plate (upper mold) and lower heating plate (lower mold): 1.2kW × 6 units *For more details, please refer to the related links or feel free to contact us.

• Injection Molding Machine

We would like to introduce our "Liquid Silicone Dedicated Injection Molding Machine." The clamping force is 1472 kN (150 tons) and the daylight is 900 mm. The platen size is 710 mm × 680 mm, and the ejector force is 26.8 kN (2.7 tons). Please feel free to contact us if you have any inquiries. 【Specifications (partial)】 ■ Clamping force: 1472 kN (150 tons) ■ Daylight: 900 mm ■ Clamping stroke: 650 mm ■ Platen size: 710 mm × 680 mm *For more details, please refer to the related links or feel free to contact us.

• Injection Molding Machine

The "Stock Blender" evenly kneads the mixed materials and automates the kneading process. We offer models corresponding to mixing rolls with face lengths of 42 inches, 48 inches, 60 inches, 66 inches, 72 inches, and 84 inches. When placing an order, the specifications of the corresponding mixing roll will be required. 【Features】 ■ Evenly kneads the mixed materials and automates the kneading process ■ Models available for each face length of the mixing rolls *For more details, please refer to the related links or feel free to contact us.

• Mixer/agitator

The "Mold Rapid Preheating Device" rapidly raises the temperature of molds using high-frequency induction heating, reducing the waiting time for temperature increase. A mold measuring 500mm × 400mm × 200mm was used to conduct a temperature rise test. After 3 minutes, the mold temperature reached 70°C, and after 17 minutes, it reached 180°C. The machine size is 760mm in width, 1400mm in depth, and 2330mm in height, with a total weight of 300kg. Please feel free to contact us if you have any inquiries. 【Specifications (partial)】 ■ Mold heating rate: 166°C/kg/second ■ Applicable mold dimensions - Thickness: 100mm to 400mm - Width: 350mm to 450mm ■ Mold material: Steel ■ Power supply: Three-phase 200V 50/60Hz *For more details, please refer to the related links or feel free to contact us.

• Heating device

We provide maintenance and servicing for various power generation equipment. Unlike general inspection companies, we offer proposals as a power generation equipment manufacturer and have received positive feedback. We also support equipment from other manufacturers besides our own. Additionally, we can handle everything from product proposals to replacement construction for equipment updates. Furthermore, we assist with various government applications and design cooperation. We also conduct load testing services.

• others

We will conduct a field load test on the installed power generation equipment. The power generation equipment requires regular load testing as part of the statutory inspection. Our load testing equipment is mobile and can support up to 400 KVA (1/3 load capacity). We can also provide technical proposals as a generator manufacturer.

• Generators and transmission motors

Sanyou Industrial Co., Ltd. has prioritized "integrated machinery and electronics" as its foremost challenge since its founding. In a wide range of fields such as rubber injection molding machines, factory automation, environmental conservation equipment, energy business, and aerospace equipment industry, we have consistently introduced advanced technologies and cutting-edge equipment, leading innovation, offering high-performance products to the market, and earning a reputation for our high technical capabilities. Furthermore, we are committed to thoroughly enhancing productivity and reducing costs, striving to create products and a company that further satisfy our customers with the full effort of the entire organization. 【Business Overview】 [Injection Molding Machine Business] ○ Manufacturing and sales of STI rubber injection molding machines and rubber-related machinery with automation ○ Leading the field of rubber molding machine technology with flexible development capabilities ○ Achieving both product quality and production rationalization with unique Sanyou Industrial technology ○ Producing essential rubber products not only for vehicles but also for various other products ○ STI rubber injection molding machines that pursue reliability, stability, and productivity For more details, please contact us or download the catalog.

• Other processing machines

This machine has been improved based on the points of enhancement from conventional machines and information obtained from needs surveys, with modifications made to each part such as injection, extrusion, and clamping. It is a molding machine that balances the lowest price among domestic manufacturers and high performance in the 200T class.

• Injection Molding Machine

Sanyou Industrial's image inspection equipment provides stable quality and cost-effective devices by handling imaging, judgment, and equipment in-house consistently. Leveraging the three strengths of 'imaging technology,' 'judgment technology,' and 'equipment technology' cultivated as an equipment manufacturer, we support everything from implementation to maintenance in sites conducting visual inspections. If you are struggling with the automation of image inspection, please feel free to consult us. 【Product Introduction】 "ClearShot" "RisingStar-AI" AI inspection makes it possible to ensure the numerical values (dimensions, area) that were necessary for traditional industrial product inspections! AI distinguishes between OK and NG, and then threshold inspection is supplemented by algo. A hybrid inspection of AI + algo!

• Visual Inspection Equipment

The second-generation AI was limited in its applications because it required support from engineers, but the third-generation AI has become a high-performance AI that can be used without engineer support and is spreading across various fields. "RisingStar-AI compact" is an AI image inspection device equipped with the new third-generation AI. Thanks to AI that is close to human perception, it enables automation by replacing visual inspections and is suitable for simple inspections and error-proofing measures. 【Features】 ■ Achieves full-scale AI inspection at one-third of the market price ■ Equipped with third-generation AI ■ Enables automation by replacing visual inspections with AI close to human perception ■ Well-suited for simple inspections and error-proofing measures ■ Sold not only in the automotive industry but also in the food and daily goods industries *For more details, please refer to the PDF document or feel free to contact us.

• Visual Inspection Equipment

This catalog features our "Cute Power Series," which complies with fire safety regulations. We introduce a wide range of products, including the "SQP Series," which can be installed in salt damage areas due to its salt damage specifications with electrostatic painting, the "SQPF Series" for generators with a voltage of 400V and single-phase three-wire systems, and the "SCF Series," which has minimal voltage fluctuations. Detailed information on the characteristics and specifications of each product is also included. We encourage you to take a look. [Contents (excerpt)] ■ Features ■ Standard Specifications ■ Explanation of Model Types ■ Specifications by Model ■ Dimension, Weight, and Appearance Specifications Table *For more details, please refer to the PDF document or feel free to contact us.

• Generators and transmission motors

★We are currently gathering requests and opinions for Super Itasan! http://www.sanyu-group.com/itasan/ A survey is being conducted through the "Blog" and "News" sections of our website. 【What is Super Itasan?】 1. A machine that automatically processes raw materials (fish) into your preferred fillet sizes. - Simply input the desired mass, length, and width of the fillet on the touch panel, set the raw material, and press the start button to automatically produce neatly cut fillets according to your settings. 2. Processing capacity - If 15 fillets can be obtained from 1 raw material, approximately 4,200 fillets can be processed in one hour. 3. Easy operation - By setting the raw material on the entrance conveyor and pressing the start button, fillet processing can be carried out. 4. Cost reduction - With one person feeding the raw material at the machine entrance and about two people receiving and sorting the fillets at the back of the machine, approximately three people can process large quantities of fillets comparable to those made by skilled artisans. 5. Types of fish (mainly processed) - Salmon, Spanish mackerel, Yellowtail, Black sole, Cod, Tuna, and others. 6. Types of fillets that can be processed - Fillets for school lunches, retail, gifts, etc. - Sashimi and sushi toppings. ★We are offering demonstrations to interested customers at any time.

• Food Cutting Equipment

Reduce noise inside and outside your factory, while allowing a refreshing breeze to flow in and out. "Touryanse" is a revolutionary factory window that significantly contributes to improving the environment inside the factory, such as noise and ventilation, and reduces air conditioning costs in the summer. For example, when you feel "it's hot, but the electricity cost of the air conditioner is too much" or "I want to open the window and let in the breeze, but I'm concerned about the noise," our product is recommended as it allows air to pass through while blocking most of the sound. 【Features】 - It is expected that the noise environment outside the factory will be equivalent to that when the window is closed. - It ensures ventilation, allowing for natural air exchange inside the factory. - It has insulating properties, reducing indoor temperature rise in the summer and, when used in conjunction with windows in the winter, prevents warmth from escaping outside. *For more details, please refer to the PDF materials or feel free to contact us.

• Ventilation and Exhaust