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"Human errors are not decreasing..." "Relying entirely on the intuition and experience of veterans..." "Insufficient manpower, and the site is not functioning..." Are you facing such challenges? This document carefully introduces 30 specific case studies where DX has been implemented in actual manufacturing sites and has truly achieved results! Along with the voices from the field, it is packed with hints for implementation. - Reduction of human errors - Resolution of manpower shortages - Review of aging systems You are sure to find hints for improving the site.

This document summarizes 30 case studies related to the introduction of DX (Digital Transformation) originating from the field. It introduces numerous examples such as inspection and warehousing operations using Kintone, paperless picking lists, prevention of incorrect input and label printing anomalies, work recording, and traceability systems. Additionally, it includes information on weight management (fractional weighing), location management, explosion-proof area compliance, and manufacturing management. Please make use of it. 【Contents (partial)】 ■ Warehouse management and label issuance system ■ Overview of 1-to-N matching system ■ Three-point verification using handheld terminals ■ Kanban matching system (to prevent substitution errors) ■ Shipping inspection through two-dimensional code matching and image verification *For more details, please download the PDF or feel free to contact us.

We would like to introduce our company's initiative on "visualization of production sites through a manufacturing network." This is effective for issues such as "we introduced wireless LAN for wiring efficiency, but it often disconnects" and "we cannot grasp the network configuration or security risks." In information networks, we optimize equipment maintenance through the utilization of sensor data, while in control networks, we monitor the status of manufactured goods and confirm their operation. 【Operational Examples (Partial)】 ■ Information Networks - Optimization of equipment maintenance through sensor data utilization - Anomaly detection system ("visualization") - Standardization and semi-automation of procedures - Patterning of operations *For more details, please download the PDF or feel free to contact us. *We are also offering a selection of 30 DX case studies in the manufacturing industry.

We would like to introduce our company's "Production Management in Explosion-Proof Areas." Labels are attached to the raw materials and the input tanks, and instructions and verifications are carried out using explosion-proof operation terminals. Additionally, by performing verifications for each raw material input with the explosion-proof operation terminals, we can prevent input order issues and omissions, as well as reduce the time required for data collection, calculation, transcription, and input of the input quantities. 【Operational Flow】 ■ Raw material verification according to manufacturing instruction data ■ Pre-calculation ■ Equipment management through sequencer control ■ Output of manufacturing performance reports *For more details, please download the PDF or feel free to contact us. *We are also offering a selection of 30 DX case studies in the manufacturing industry.

We would like to introduce our company's focus on "logistics efficiency and digital picking." By eliminating the steps of "looking at the invoice," "making judgments in your head," and "searching for products," we enable speed processing by picking the displayed quantity from the location indicated by the blinking display lamp. Features include the ability to quickly engage support from other departments on days with fewer workers or during times of high volume. [Features] ■ Significantly reduces the need for cross-referencing tasks, preventing reading errors ■ Increases productivity ■ Easy for newcomers to handle *For more details, please download the PDF or feel free to contact us. *We are also offering a selection of 30 DX case studies in the manufacturing industry.

We would like to introduce the "Blending Management System" that we handle. It allows for simple operations focused on the blending, filling, and packaging processes, and the blending master accommodates input order and blending patterns. Proper information management is possible. Additionally, by automatically calculating the amount of raw materials, it prevents calculation errors in blending amounts, and checks using 2D code labels help avoid mistakes such as incorrect raw materials during repackaging and forgetting to blend during the blending process. 【Features】 ■ Achieves traceability ■ Prevents use of expired materials ■ Enables root cause analysis * For more details, please download the PDF or feel free to contact us. * We are also offering a selection of 30 DX case studies in the manufacturing industry.

We would like to introduce our service for "Long-term Storage of Recorded Data and Creation of Lot-specific Files." In conjunction with our equipment, we can control the start and stop of recording, allowing us to minimize file sizes by recording only what is necessary and effectively utilizing storage capacity. We can capture clear videos by converting still images into video. Additionally, in the event of an anomaly, we can provide information support for "cause investigation" and "on-site improvement response" by tracing manufacturing records. 【Features】 ■ Cost-effective long-term storage ■ Clear videos ■ Video storage of manufacturing information ■ File creation by lot number ■ Information support for monitoring and anomaly response tasks *For more details, please download the PDF or feel free to contact us. *We are also offering a selection of 30 DX case studies in the manufacturing industry.

We would like to introduce our production management system for "Purchase Management and Raw Material Master" that we handle. During the purchase registration, basic information is registered by scanning the item number, manufacturing lot number, etc. when raw materials are received, and the process is completed by attaching the output barcode label. In the raw material master registration, by linking a unique name to the raw material master, work can be performed without being constrained by differences in item numbers. 【Features】 ■ Basic information is registered by scanning item numbers, manufacturing lot numbers, etc. ■ By linking a unique name for registration, work can be performed without being constrained by differences in item numbers. *For more details, please download the PDF or feel free to contact us. *We are also offering a selection of 30 examples of DX in manufacturing.

We would like to introduce our "Work Recording and Traceability System." To convert still images into video, we conduct clear video recording. With high compression, the file size is reduced, making it suitable for long-term storage. Additionally, by recording, we link the item number with the work content and create "files for each lot number." 【Features】 ■ Recording can be done while displaying the screen on a monitor ■ Can be linked and coordinated with PLCs ■ Files can be created for each lot number *For more details, please download the PDF or feel free to contact us. *We are also offering 30 selected examples of DX in the manufacturing industry.

The "1-to-N Verification System" is a system that reads two-dimensional codes from picking lists and production process lists, and checks for discrepancies with the actual two-dimensional codes. Since the verification is performed using a handheld terminal rather than visually, it is possible to completely prevent verification errors. It prevents mistakes in document insertion, such as when different mailing documents are enclosed for each customer. It can also be used to record that the insertion was done correctly. [Usage Examples] ■ Document insertion check ■ Prevention of picking errors ■ Prevention of incorrect input ■ Image storage *For more details, please download the PDF or feel free to contact us. *We are also offering a selection of 30 DX case studies in the manufacturing industry.

The "Pallet Management System" is a system that attaches barcodes to each pallet and manages the inbound and outbound processes. The current specifications of the pallets can be viewed on a PC screen. It can also be displayed by pallet groups or shipping destinations. Additionally, barcode printing and maintenance can be performed on the management screen. 【Overview】 ■ Select the shipping destination at the time of shipment, read the barcode of the pallet, and register the shipping destination to the pallet. ■ At the time of pallet return, read the barcode of the pallet and register it as returned. ■ Print barcode labels for attachment. ■ The current specifications of the pallets can be viewed on a PC screen. * For more details, please download the PDF or feel free to contact us. * We are also offering 30 selected examples of DX in the manufacturing industry.

We would like to introduce the "AGV (Automated Guided Vehicle) Route Control," which allows unmanned transport vehicles (AGVs) to move efficiently within warehouses and factories. In response to issues such as "real-time remote monitoring being difficult" and "the cost of building a wireless LAN system," we have attached ID tags to AGVs to reduce the operational management previously handled by humans. Additionally, by attaching optical ID tags, stable communication environments can be maintained for operations. 【Features】 - Attaching ID tags to AGVs reduces the operational management previously performed by humans. - By attaching optical ID tags, operations can be conducted in a stable communication environment. - The "items" can be matched with route settings, achieving operational efficiency. - By collaborating with higher-level systems, cost reductions are realized through system simplification. *For more details, please download the PDF or feel free to contact us. *We are also offering 30 selected DX case studies in the manufacturing industry.

Our company provides a system aimed at reducing the labor burden on workers. By reading outbound instruction data with a handheld terminal, the picking locations and quantities are displayed on an electronic display. Workers pick the specified quantities of items shown on the electronic display. This makes it clear which items need to be picked, thereby reducing the burden on workers. Additionally, during restocking, the electronic display can be used to manage and prevent incorrect items from being restocked. 【Features】 ■ It is clear at a glance which items need to be picked. ■ The inventory status can be understood from inbound and outbound data, allowing for timely restocking and ordering. *For more details, please download the PDF or feel free to contact us. *We are also offering a selection of 30 DX case studies in the manufacturing industry.

We would like to introduce our "CO2 and Energy Visualization System." By collecting data with monitoring equipment installed on production facilities and correlating it with operational conditions, we visualize energy consumption. We achieve "visualization of CO2" by displaying the total energy consumption converted to crude oil equivalent on a large monitor. 【Features of Energy Saving Support】 ■ Visualization of energy consumption: Real-time visibility of on-site conditions on a large monitor display ■ Logging function: Recording of measurement values and data ■ Robust communication control function: Communication with cloud servers and PCs over the internet, as well as network communication *For more details, please download the PDF or feel free to contact us. *We are also offering a selection of 30 examples of DX in the manufacturing industry.

We would like to introduce the benefits of data visualization. In factories and manufacturing sites, the operational status of equipment can be visualized through large-scale monitoring, allowing for the understanding of the conditions of preceding and subsequent processes based on the visualized data. By reducing the time spent on data aggregation and analysis report preparation, you can focus on improvement responses. 【Features】 ■Reduction of administrative work ■Focus on improvement responses *For more details, please download the PDF or feel free to contact us. *We are also offering 30 selected examples of DX in the manufacturing industry.

Here are examples of loss and contamination prevention in equipment management and inventory of storage areas. When taking out or returning equipment, registering the action using a handheld terminal allows for tracking the current status of equipment usage. Additionally, by affixing a two-dimensional code to the equipment and entering all items, you can check against the equipment list to ensure there are no shortages. [For such issues] ■ There have been losses or contamination of equipment. ■ Management of equipment usage has not been established. *For more details, please download the PDF or feel free to contact us. *We are also offering 30 examples of DX cases in the manufacturing industry.

With PLC control, it is possible to prevent operational errors such as incorrect material input and tank switching mistakes. A two-dimensional code is attached to the raw material inlet, and a verification of the raw materials against the inlet is conducted. The verification results are sent to the PLC to control the machine, which completely prevents incorrect material input. Additionally, if the verification is successful, the lock on the lid and the lock for switching tanks are released. 【For concerns like these】 ■ Incorrect material input ■ Switching (operational) mistakes *For more details, please download the PDF or feel free to contact us. *We are also offering 30 examples of DX in the manufacturing industry.

Our company offers a system that can be expected to prevent work errors and improve quality through the paperless transformation of picking lists. By utilizing handheld terminals to make picking operations, shipping inspections, and storage location searches paperless, we can streamline operations. Data can be transferred to the office, and the received data can be organized into files by lot number. 【Benefits of Implementation】 ■ Improved work efficiency through paperless operations ■ Prevention of work errors and enhancement of quality ■ Streamlined performance management *For more details, please download the PDF or feel free to contact us. *We are also offering a selection of 30 DX case studies in the manufacturing industry.

We would like to introduce the flow of shipment verification using QR codes and image recognition. As a preliminary step, scan the QR code on the shipment invoice to reflect today's shipment quantity on the PC. The shipment items are read and verified for their shipping eligibility. It is also possible to check for mistakes in the shipping destination and monitor progress. Additionally, since you can view the history and images together, this helps prevent issues with the shipped products. 【Features】 ■ Ability to check for mistakes in the shipping destination and monitor progress ■ Contributes to the prevention of issues with shipped products * For more details, please download the PDF or feel free to contact us. * We are also offering a selection of 30 DX case studies in the manufacturing industry.

The "Kanban Verification System" is a system that instantly verifies two kanbans to prevent mistakes in replacing kanbans and slips. It notifies error information through the buzzer and vibration features standard on handheld terminals. Additionally, if the same product is scanned multiple times, it can display an error message. 【Features】 ■ Simultaneously reads two kanbans at close range ■ Captures and displays scanned images, with data storage ■ Notifies error information through sound and vibration ■ Prevents duplicate scanning * For more details, please download the PDF or feel free to contact us. * We are also offering a selection of 30 DX case studies in the manufacturing industry.

We will introduce the efficiency of equipment inspections. In the office, we will carry out the preliminary preparations for items that are due for inspection (inputting the checklist master). On-site, we will request the next inspection date, alerting for items that are approaching their due date, and begin the inspection. For the inspection cycle information, we will input the details of each inspection one by one, and if there are any remarks, we will enter them. By selecting the inspection completion button, the inspection will be marked as complete. 【Inspection Flow】 ■ Input of inspection cycle ■ Start of inspection ■ Completion of inspection *For more details, please download the PDF or feel free to contact us. *We are also offering a selection of 30 DX case studies in the manufacturing industry.

"Zaiko Shogun" is an inventory management system compatible with various handheld devices, including the Keyence handheld terminal. It allows for flexible customization, such as changes to input fields and the addition of output documents. It supports a network that enables real-time inventory status checks from multiple computers. 【Features】 ■ Interoperable with various handheld devices ■ Supports batch and wireless communication methods, as well as barcode, QR, and OCR reading ■ Simple input by just reading barcodes and 2D codes, making it user-friendly for anyone ■ Easily search for necessary information with various search criteria ■ Import function to reduce the effort of data entry during initial setup *For more details, please refer to the PDF document or feel free to contact us. *Eligible for IT introduction subsidies.

We would like to introduce the benefits of using kintone for inspection and inventory operations. It monitors scattered information and communications in the cloud. During inventory, it is possible to automatically calculate stock quantities by location. Additionally, with integration with handheld devices, you can check the latest information from the work site, and simply by pressing the "send button," you can directly send information to the office. 【Features】 ■ Consolidates scattered information and communications in the cloud ■ Allows you to view the history of "who," "when," and "where" items were placed, such as for incoming inspections and location management ■ During inventory, even if stock is stored in multiple locations, it can automatically aggregate stock quantities by location *For more details, please download the PDF or feel free to contact us. *We are also offering 30 selected examples of DX in the manufacturing industry.

We provide a system that allows for the digital storage of paper-based data on servers using tablets and handheld terminals (HT) at the site, enabling remote and urgent information sharing through on-site screens and tablets. Each checklist item is encoded into a two-dimensional code, which can be affixed to the check locations. By scanning with a handheld terminal, we can ensure the reliable execution of tasks. Additionally, the text and content displayed on the handheld screen can be customized according to the customer's preferences. 【Features】 ■ A seamless solution from input to output ■ While maintaining the current form of documents, we enable paperless operations through input via tablets and HT, providing one-stop data analysis and utilization needed in the manufacturing field. *For more details, please download the PDF or feel free to contact us. *We are also offering a selection of 30 DX case studies in the manufacturing industry.

We would like to introduce the "Receiving Label Issuance System" that we handle. With the OCR (Optical Character Recognition) function, it can import text data, refer to the sub-master in the receiving management system to output the required number of label seals, and perform checks to see if items have already been received. Additionally, the receiving records are stored in the database of the receiving management system, and data can be output in a format that can be imported into higher-level systems. 【Features】 ■ Ability to import text data using OCR (Optical Character Recognition) function ■ Label seals are printed by the label printer after receiving ■ Receiving records are stored in the database of the receiving management system ■ Data output in a format that can be imported into higher-level systems *For more details, please download the PDF or feel free to contact us. *We are also offering a selection of 30 examples of DX in the manufacturing industry.

We would like to introduce the flow of "First In, First Out Management" that our company advocates. As a preliminary preparation, we issue a scheduled arrival list and assign barcodes. We register the lot number, item number, and quantity, attach labels, and register location information, inventory data, and stock levels. For outbound shipments, we issue an outbound schedule and scan the barcodes. Additionally, by transferring the data to a computer, we can manage the location of the lots. [Features] ■ By utilizing handheld terminals and barcodes/2D codes, we can manage item numbers, lots, and quantities. ■ By managing lot numbers, we can implement first-in, first-out management. *For more details, please download the PDF or feel free to contact us. *We are also offering 30 selected examples of DX in the manufacturing industry.

We would like to introduce our company's focus on "visualization of production progress and inventory management." In the absence of equipment integration, order information goes through work instructions to become a work instruction document, progressing through each stage while implementing visualization of the progress status. In the case of equipment integration, order information becomes work instructions, determining the order of operations. Progress management at each stage is monitored in real-time, and the actual completion and labor hours are controlled by the equipment operation counter via PLC. 【Features】 ■ Progress management can be checked in real-time ■ Equipment operation counter is controlled by PLC *For more details, please download the PDF or feel free to contact us. *We are also offering a selection of 30 DX case studies in the manufacturing industry.

We would like to introduce our company's "Location Management." By utilizing handheld terminals and barcodes/QR codes, we can manage item numbers, lots, and quantities, and by managing lot numbers, we can implement first-in, first-out management. Additionally, if barcodes or QR codes are not printed, we can recognize the printed text. 【Benefits】 ■ Prevention of recording errors and omissions ■ Reliable information management is possible *For more details, please download the PDF or feel free to contact us. *We are also offering 30 examples of DX cases in the manufacturing industry.

We would like to introduce our company's focus on "preventing inventory expiration and anomalies." By using a handheld terminal, you can register incoming goods in the warehouse, issue management labels on the spot, and check for any discrepancies with raw materials. Additionally, by following the picking list and using the handheld terminal for operations, you can cross-check the picking list with the raw material labels to prevent mix-ups. 【Features】 ■ By adding the manufacturing date to the management items, FIFO (first in, first out) operations can be implemented. ■ Utilizing 2D codes and IC tags makes it easy to identify where to store items, thus reducing work time. ■ By verifying the raw materials and storage locations against location management, mistakes in storage locations can be prevented. ■ By integrating digital picking, work time can be reduced. *For more details, please download the PDF or feel free to contact us. *We are also offering a selection of 30 DX case studies in the manufacturing industry.

We would like to introduce our company's "Measurement Management." Raw materials are registered according to manufacturing instructions. For example, in the case of 55.0 kg, three 18.0 kg cans are entered via barcode, and 1.0 kg is measured using a fractional scale and placed into a container, to which the issued barcode is affixed. At that time, the reduction in raw materials is also registered, so the next time it is used, it will be treated as 17.0 kg. Once all registrations are complete, a barcode is issued, which is then affixed to the cart. [Features] - The reduction in raw materials is also registered. - A barcode is issued once all registrations are complete. *For more details, please download the PDF or feel free to contact us. *We are also offering a selection of 30 DX case studies in the manufacturing industry.

We would like to introduce our "Lot-based Inventory Management." We can manage inventory by lot number from raw material lots to product lots and shipping destinations, and it is possible to collect manufacturing results using handheld terminals. Additionally, we support the management of expiration dates and best-before dates. If the best-before date registered in the product master has expired at the time of inputting raw materials or semi-finished products, an error message can be displayed. 【Features】 ■ Management of products by lot ■ Implementation of first-in, first-out ■ Management of expiration dates and best-before dates ■ Utilization of handheld terminals *For more details, please download the PDF or feel free to contact us. *We are also offering 30 selected case studies of DX in the manufacturing industry.

Our "Label Standardization System" supports two-dimensional codes and RFID tags. By utilizing standardized labels, we have established a system to streamline operations, prevent human errors, and improve work efficiency. Additionally, we promote standardization from shipping and receiving to inventory management through customization of the label system and existing data. 【Features】 ■ Confirm the quantity received with equipment ■ Prevent human errors through equipment use ■ System-based accuracy verification ■ Reduction of work time and increased work efficiency *For more details, please download the PDF or feel free to contact us. *We are also offering 30 examples of DX in the manufacturing industry.

Our company provides a system that enables employee entry and exit management and safety confirmation using RFID technology. With a simple and easy-to-understand interface, management can be tailored to entry and exit needs. It is also effective for improving entry and exit management in sites with a small number of authenticated individuals, as well as for construction sites or temporary use. In the event of a disaster, the IC cards of evacuees can be read with a handheld terminal to confirm their safety. 【Features】 <Simple Entry and Exit Management> ■ Improvement of entry and exit management in sites with a small number of authenticated individuals ■ Effective for construction sites or temporary use ■ Measures against unauthorized entry due to visual oversight ■ Cost-effective as it only requires a computer and a handheld terminal *For more details, please download the PDF or feel free to contact us. *We are also offering a selection of 30 DX case studies in the manufacturing industry.

We offer an "RFID Tool Management System" using small IC tags. Even fine parts can be identified without relying on serial numbers or barcodes. "Small items" can be managed individually. Additionally, the "Metal Version Tag" can be embedded in metal parts, allowing for the management of sterilization environments for medical instruments and high-temperature consumables (drills) within manufacturing equipment. 【Benefits of the Tool Management System (RFID Tags)】 ■ Information can be written (updated) and read ■ Multiple objects can be scanned at once ■ Readable as long as within the range of radio waves *For more details, please download the PDF or feel free to contact us. *We are also offering 30 selected DX case studies in the manufacturing industry.