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REMBE

EstablishmentOctober 14, 2020
addressKanagawa/Naka-ku, Yokohama-shi/10th floor, Hulic Minato Mirai, 1-1-7 Sakuragicho
phone045-228-5460
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last updated:Jul 30, 2024
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High-pressure rupture disk effective for pulsating pressure 'HPRRD'

Introducing the "HPRRD," a high-pressure rupture disk suitable for the chemical and petrochemical industries, as well as the oil and gas industry.

The high-pressure rupture disk HPRRD, newly designed and improved by REMBE, is an inverted rupture disk that can be used even in the presence of pulsating pressure. The most notable feature of this improvement is the significant enhancement in durability. It can be set for high pressures of over 30 MPa, with an operating pressure ratio (the minimum ratio of operating pressure to burst pressure) of up to 95%. Formed compactly from solid material, it does not have machining such as score grooves or blades that affect fatigue strength on the fracture surface, making it a rupture disk that is less prone to deterioration and has a long lifespan. ■ Features - Pressure can be set from 30 to 400 MPa - Compatible with high temperatures up to 350 ℃ - Operating pressure ratio (the minimum ratio of operating pressure to burst pressure) of up to 95% - Inverted rupture disk - Effective for use in the presence of pulsating pressure - Made from full solid material, ensuring durability and long lifespan - No obstruction in the flow path, fully open - No dedicated holder required *For more details, please feel free to view the materials by clicking the "Catalog Download" button.

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Comprehensive Catalog of Grounding Devices for the Prevention of Explosions Caused by Static Electricity

Ground magnets, earth clamps, explosion-proof plugs, and more! Introducing a diverse lineup.

This catalog introduces "grounding devices" that prevent explosions caused by static electricity. It features a variety of products, primarily used in process industries, chemical industries, and pharmaceutical industries, including "SYMEGA.VO," as well as "SYMEGA.SI" equipped with a voltage-free relay contact (2 circuits), and "Q.Crodile Magnet X2," designed as a part that can be mounted on a flat surface. Additionally, we also introduce grounding products such as "Q.Crodile X PL106-1," "spiral cable 4mm2," and "plier holder." 【Featured Products (Excerpt)】 <Ground Monitoring Devices> ■SYMEGA.VO ■SYMEGA.SI ■Q.Crodile Magnet X2 ■Q.Crodile CF-Magnet X2 ■Q.Crodile X PL114-2 *For more details, please download the PDF or feel free to contact us.

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Pliers holder

The material is POM resin! A wall-mounted grip that can be stored conveniently.

We would like to introduce the "Pliers Holder" that we handle. This wall-mounted grip allows for the safe storage of grounded pliers, preventing them from being placed on the floor. Installation can be easily done with M6 screws. Please feel free to contact us if you have any inquiries. 【Technical Data】 ■ Applicable hazardous area zones: 0, 1, 2 / Zones 20, 21, 22 ■ Material: POM resin ■ Dimensions: 180×100×15mm, pin length 50mm ■ Color: White *For more details, please download the PDF or feel free to contact us.

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Earth Reel "S-RL"

Maximum level of tensile strength! Equipped with a locking safety mechanism for cable winding operations.

The "S-RL" is a grounding reel that is particularly suitable when cable exposure is not required. The extremely sturdy stainless steel housing protects the cable and winding mechanism from external environments. The steel or stainless steel cable is finely twisted, providing the highest level of tensile strength. Additionally, the rubber reel bumper safely protects the grounding clamp connection from accidental entanglement. 【Benefits】 ■ Reliable protection even under harsh environmental conditions due to the robust stainless steel housing ■ Highest level of tensile strength ■ Rubber reel bumper protects against accidental entanglement ■ Locking safety mechanism for cable winding operation *For more details, please download the PDF or feel free to contact us.

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Spiral cable copper wire <single pole>

Cable sheath resistant to acids, alkalis, mineral oils, greases, and other chemicals.

The single-pole copper "spiral cable" is characterized by its very high flexibility. The copper core used consists of 226 strands of wire (copper), minimizing the risk of cable breakage, and the outer sheath has strong resistance to acids, alkalis, mineral oils, greases, and other chemicals. Additionally, it meets all the requirements of the DIN EN 60079-0 and DIN EN 60079-14 standards, making it suitable for use in atmospheres with explosion hazards. 【Benefits】 ■ Excellent flexibility of the copper core ■ Cable sheath resistant to acids, alkalis, mineral oils, greases, and other chemicals ■ Silicone-free ■ Customizable to special lengths *For more details, please download the PDF or feel free to contact us.

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Spiral cable steel wire <single pole>

Copper core with excellent mechanical strength! Customizable to special lengths.

The "spiral cable," which is a single-pole, silicone-free, steel product, has excellent mechanical strength. The copper core, which boasts superior mechanical strength, can withstand everyday and continuous use. The outer sheath is highly resistant to acids, alkalis, mineral oils, greases, and other chemicals. Additionally, if the outer sheath is undamaged and the ring cable lug is securely attached, a visual inspection alone is sufficient for maintenance checks. 【Advantages】 ■ Copper core with excellent mechanical strength ■ Cable sheath resistant to acids, alkalis, mineral oils, greases, and other chemicals ■ Silicone-free ■ Customizable to special lengths *For more details, please download the PDF or feel free to contact us.

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Grounding Magnet "Q.Crodile Magnet X1"

Designed as a simple grounding magnet! Made with highly conductive plastic.

The "Q.Crodile Magnet X1" is a grounding magnet suitable for situations where safe grounding of drums and containers is required, and there is limited space to attach a standard type grounding clamp. Its flat housing design allows it to be mounted on the top or side of a drum lid using magnetic force. The tips of the hand magnet (two locations) adhere simply by rubbing the painted surface of the drum's bottom slightly with your hand, ensuring reliable grounding. 【Benefits】 ■ Metal parts made of stainless steel ■ Use of highly conductive plastic ■ Strong magnetic force *For more details, please download the PDF or feel free to contact us.

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Earth Clamp "Q.Crodile X PL106-1"

Fix the cable with strain relief! Made of stainless steel (hardened treatment) for long lifespan.

The "Q.Crodile X PL106-1" is a ground clamp suitable for general applications such as grounding small equipment. Its robust design allows for use in harsh environmental conditions. The stainless steel jaws are hardened for durability, and when not in use, the jaws are protected by the relief hole of the pliers. Additionally, we offer the "Q.Crodile X PL114-1," which is suitable for grounding drums, containers, and canisters, as well as the "Q.Crodile X PL123-1," which is suitable for general and large applications. 【Benefits of Q.Crodile X PL106-1】 ■ Robust design ■ Metal parts made of stainless steel ■ Long lifespan due to hardened stainless steel jaws ■ High contact force of the pliers due to a strong spring ■ Cable fixation with strain relief *For more details, please download the PDF or feel free to contact us.

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Connection Box "EX-I"

Equipped with an indicator light! It allows for quick cable replacement without stopping operation.

The connection box 'EX-I' is a product suitable for displaying the status of the grounding monitoring device SYMEGA.SI. The cables of the grounding device are inserted into the cable gland incorporated at the top and connected to the connection box. One end of the plug-equipped spiral grounding cable (2-pole) is connected to the flange socket incorporated at the bottom. Additionally, it is possible to quickly replace the cable without stopping operation. Please feel free to contact us if you have any requests. 【Model】 ■Ex-i: Connection box (with flange socket) and indicator light (green) *For more details, please download the PDF or feel free to contact us.

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Explosion-proof plug 'EVS'

Save time and costs while achieving reliable grounding! Introducing the plugs we offer.

The explosion-proof plug 'EVS' is a plug for grounding assemblies that connects the intrinsic safety explosion-proof circuit of the grounding monitoring device SYMEGA series and its peripheral components (such as spiral cables and earth clamps). It allows for the replacement of devices without stopping operation, saving time and costs while achieving reliable grounding. Please feel free to contact us if you have any requests. 【Model】 ■ Explosion-proof plug EVS (male): For connecting to the intrinsic safety explosion-proof circuit of grounding devices ■ Explosion-proof plug EVS (female): For connecting to the intrinsic safety explosion-proof circuit of grounding devices ■ Flange socket EVS: For connecting to the intrinsic safety explosion-proof circuit of grounding devices *For more details, please download the PDF or feel free to contact us.

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Spiral cable copper wire <2 poles>

Resistance to acids, alkalis, and chemicals! Customizable cable length.

The "Spiral Cable (2-pole)" is a grounding assembly cable designed to connect the intrinsic safety explosion-proof circuit of the SYMEGA series grounding monitoring device and its peripheral devices (such as earth clamps). The high-quality cable jacket is resistant to acids, alkalis, mineral oils, greases, and chemicals, and meets all the requirements of DIN EN 60079-0 and DIN EN 60079-14 standards, making it suitable for use in atmospheres with a high risk of explosion. Please feel free to contact us if you have any inquiries. 【Benefits】 ■ Excellent flexibility ■ Resistance to acids, alkalis, and chemicals ■ No silicone used ■ Customizable cable length *For more details, please download the PDF or feel free to contact us.

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Earth Clamp "Q.Crodile X PL114-2"

High contact force of the pliers due to a strong spring! Quick connection with a quick connector allows for rapid exchange while in operation.

The "Q.Crodile X PL114-2" is a two-pole grounding earth clamp. It is suitable for grounding common containers such as drums, containers, and canisters. Its robust design allows for use in harsh environmental conditions, and the stainless steel teeth are hardened for exceptional durability. Additionally, we also offer the "Q.Crodile X PL123-2," which is particularly suitable for electrostatic discharge of potentially charged devices. 【Benefits of Q.Crodile X PL114-2】 ■ Metal parts made of stainless steel ■ Long lifespan due to stainless steel (hardened) teeth ■ Quick connection with a quick connector allows for rapid replacement during operation ■ High contact force of the pliers due to a powerful spring ■ Sharp stainless steel teeth with a 60° angle ■ Cable secured with strain relief *For more details, please download the PDF or feel free to contact us.

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Grounding Magnet "Q.Crodile Magnet X2"

The hand magnet is attached to the lid or side of the drum and is secured by magnetic force!

The "Q.Crodile Magnet X2" is a grounding magnet designed as a part that can be mounted on a flat surface. It can be used when safe grounding is necessary, but there is not enough space to install a grounding clamp. The two built-in tips connect to the bottom of a drum with just a slight rub of the hand, ensuring reliable grounding. Additionally, we also offer the "Q.Crodile CF-Magnet X2," which ensures safe grounding for unpainted small drums and containers. 【Benefits of Q.Crodile Magnet X2】 ■ Stainless steel metal parts ■ High-conductivity plastic used ■ Strong magnetic force ■ Quick connection possible *For more details, please download the PDF or feel free to contact us.

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Ground Monitoring Device "SYMEGA.SI"

Equipped with a no-voltage relay contact (2 circuits)! Achieving safe and good grounding connections for mobile, metallic, conductive equipment.

"SYMEGA.SI" is a grounding monitoring device installed in switch cabinets located outside explosive hazard areas. It ensures safe and good earth connections for mobile, metallic, and conductive equipment. The grounding circuit and LED are designed to be intrinsically safe and explosion-proof, visualizing the grounding status and clearly displaying it to the user. Additionally, to ensure maximum safety, it can be fully integrated into the process control system via a voltage-free relay contact (2 circuits), allowing for monitoring of the grounding status, and it is suitable for use in explosive areas (hazardous locations) Zone 0 and Zone 20. 【Technical Data (Excerpt)】 ■ Applicable Hazard Areas (Measurement Circuit): Non-explosive areas, Zone 0, 1, 2 / Zone 20, 21, 22 ■ Assembly: To be carried out in a non-hazardous area ■ Measurable Explosion-Proof Areas: Zone 0 / Zone 20 ■ Housing Size: 35×110×105mm *For more details, please download the PDF or feel free to contact us.

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Prevent explosions caused by static electricity! Ground monitoring device 'SYMEGA.VO'

Reduce the risk of explosion during the transfer of flammable liquids or solids! Introducing a grounding monitoring device that properly prevents static electricity discharge and contributes to plant safety management.

"SYMEGA.VO" is a grounding monitoring device that continuously monitors the grounding status of electrical equipment and detects abnormalities early, thereby reducing the risk of explosions due to electrical troubles. It has a wealth of implementation experience in various fields such as process industries, chemical industries, and pharmaceutical industries. If measures against electrical troubles are not in place, the following risks can increase the explosion hazard in factories and sites: ■ Leakage Current → Leakage current can cause overheating of equipment and, in the worst case, lead to ignition. ■ Short Circuit → High current can occur, potentially causing heat generation and sparks. ■ Static Electricity → When static electricity accumulates in equipment, it can lead to spark discharges. ■ Ground Loop → The formation of a ground loop can cause unintended currents to flow, posing a risk of ignition in equipment. SYMEGA.VO uses a potential-free switching contact connected to a ground clamp and monitoring device to continuously monitor resistance values, allowing for process control or shutdown to prevent explosion risks. *For more details, please download the PDF or feel free to contact us.*

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Explosion-proof | CO.Pilot | Integrated device for CO detection and humidity measurement

In addition to monitoring CO concentration, it is possible to measure the amount of moisture contained in the process air, allowing for optimal control of the process at all times.

In industrial drying equipment, it is necessary to consider the risks of fire and explosion. When the properties of the fluid change, the risk of ignition or explosion increases. This is particularly true for spray dryers, where caking can occur if process control is not optimal. Additionally, the material may be heated to the point of triggering the Maillard reaction during operation. This is due to exothermic reactions occurring between proteins, carbohydrates, and moisture. The heat generated accumulates without being dissipated until self-ignition begins. Such heating phenomena can pose a risk of igniting existing explosive atmospheres or mixtures. The concentration of carbon monoxide (CO) during the process is used as a parameter for early detection.

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Frameless explosion vent "Q-Box R3leaf" to be released in February 2024.

Flame suppression explosion vent for combustible dust. Contributes to the protection of workers, the environment, and plants in the manufacturing and biomass industries with a sustainable design.

The "Q-Box R3leaf" is a frameless explosion vent that can be installed indoors. It enhances the volume and explosion index compared to our conventional products, accommodating dust explosion classes st1 and st2. It absorbs flames and pressure waves generated by explosions internally, allowing for efficient flame suppression. It is suitable for devices with a risk of dust explosions, such as dust collectors, bucket elevators, and silos, as well as for installation on large plant equipment with significant venting areas. In addition to eliminating the need for vent ducts, it achieves a high recycling rate by standardizing materials to stainless steel, making it a sustainable product. 【Exhibition Information: "POWTEX TOKYO 2024 International Powder Industry Exhibition"】 Date: November 27, 2024 (Wednesday) to November 29, 2024 (Friday) 10:00 AM to 5:00 PM Venue: Tokyo Big Sight, Halls East 1, 2, and 3 Booth Number: 2B-25 We plan to introduce explosion-proof equipment (such as explosion vents) and rupture disks. We sincerely look forward to your visit. *Product information can be viewed via PDF download. Please feel free to contact us with any inquiries.

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Breather valve designed to protect low-pressure tanks for sanitary use.

Breezer Valve "ELEVENT" - Safety measures for excessive pressure/vacuum in sanitary applications *White paper available

The ELEVENT, also known as a pressure/vacuum relief valve, protects low-pressure tanks and containers from excessive pressure and vacuum, maintaining the internal pressure at a constant level. It not only prevents leaks of gases and hazardous substances but also suppresses the generation of materials that could lead to explosions, eliminating the potential risk of air entering the tank or container. It is used in fields such as the oil and gas industry, food processing, chemicals and pharmaceuticals, and power plant technology. The "air cushion" airtight principle enables smooth valve strokes and high airtightness, preventing wear and valve chattering. The housing is made of deep-drawn stainless steel. 【Features】 ■ Extremely low set pressure range of ±2 mbarg, compact, and protects against excessive pressure/vacuum ■ High reliability and high airtightness ■ Can be retrofitted to existing tanks or containers and allows for changes in set pressure ■ Excellent corrosion resistance with E-CTFE and PFA coatings, suitable for corrosive environments ■ Easy to install and handle ■ Minimizes nitrogen levels in inert processes ■ Suitable for applications requiring high purity products and high-quality assurance *You can view the materials introducing ELEVENT from the "PDF Download."

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A must-see burst signal device NIMU for various industries such as chemistry, pharmaceuticals, and food.

In industries dealing with highly corrosive media at high temperatures, the non-intrusive burst signal device NIMU contributes to improving process efficiency. *White paper available.

REMBE Corporation is a manufacturer of explosion protection and pressure relief products based in Germany. All products are manufactured in Germany. REMBE's "NIMU (Non-Invasive Monitoring Unit)" is a specially developed signal transmitter designed to quickly detect the response of rupture discs. It safely monitors without being affected by harsh process operating conditions or aggressive process media. Additionally, it transmits signals without intervening in the process and can be reused after the rupture disc bursts, significantly reducing process downtime.

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White Paper | Explosion Protection in Spray Dryers

Introduction of economic concepts

As an explosion protection measure, explosion suppression can be mentioned. REMBE has specially developed the Q-Bic explosion suppression device, taking into account the hygienic requirements of spray dryers. Based on current research results, we will present case studies on Q-Bic that provide economic benefits for demanding applications.

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White Paper | Fire and Explosion Prevention and Explosion Protection through Advanced Technology

A must-see for engineers/production managers in various industries such as food, chemicals, pharmaceuticals, wood, biomass, and OEM!

At the stage where the ignition source is smoldering, neither fire nor smoke is visible. What REMBE wants to emphasize is precisely this stage. REMBE provides GSME fire gas detectors and HOTSPOT temperature detectors for fire and explosion prevention.

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White Paper | Accurate Burst Control of Rupture Discs

In the harsh environment of the chemical industry, rupture discs perform precise burst control. *White paper available.

Rembe is produced in Germany using the latest processing technologies, CPL technology (Contour Precision Laser Processing Technology) and CPP technology (Contour Precision Profiling Technology).

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Product Information | Explosion Isolation Quench Valve QV II & QV III

Space-saving bidirectional isolation quench valve

The Quench Valve QV II and QV III are explosion isolation devices installed in pipelines to contain explosions at designated points within the equipment. The quench valves are connected to a controller (EXKOP Express or EXKOP TriCon)*. When an explosion occurs, the controller receives a trigger signal (for example, from a Q-Rohr or rupture disc signal device, pressure switch, spark detector, etc.) and activates the connected quench valve, closing it within a few milliseconds. This prevents the propagation of the explosion. After activation, it can be returned to a reusable state simply by pressing a button. ▶ Additional features: ▸ Spark arrestor (e.g., between the mill and product filter) ▸ Overpressure limiter (e.g., between silo trailer and silo) * For more detailed information about the controller, please refer to the product information of related products.

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InlineTasty | Sampling Port and Probe

Sampling from the air transport line.

Sampling from air transport lines often poses challenges for companies. REMBE Kersting has addressed such challenges by developing InlineTasty within its "Sampling Port & Probe" product range. It can be used in almost all industrial sectors, including food and feed. ▶ Benefits of Use ▸ Mounting on horizontal or vertical pipelines ▸ Suitable for a wide range of applications ▸ Flexible sampling: manual opening of the sampler is possible ▸ Usable in air transport lines

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SmartGlide | Cup Sampler

Maximum product protection

SmartGlide monitors quality from the receipt of products to loading. SmartGlide can perform quality checks upon arrival and delivery, precise process monitoring during production, and shipping inspections at the time of loading. Excellent quality is managed throughout all processes in every location. In mining, chemicals, pharmaceuticals, food, and many other industrial sectors, SmartGlide meets your needs. ▶ Benefits of Use ▸ Maximizes product protection ▸ Sample capacity can be determined by cup volume ▸ Easily and flexibly adapts to various mounting situations ▸ Maintains the drop pipe cross-section in perfect condition ▸ Precise process management ▸ Waste avoidance

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Rupture disks using REMBE CPX technology

REMBE has developed various rupture disks using the highest precision manufacturing technique called CPX technology.

The REMBE CPX technology rupture discs boast extremely high accuracy and stability of the burst opening, feature a smooth surface, and have a very robust design, making them cutting-edge rupture discs. REMBE rupture discs, such as the IKB type, IKB-X type, and SFD type, are suitable for applications and industries with very stringent requirements.

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Pressure Relief | KUB F-Type Rupture Disk

Directly mountable between flanges.

The KUB F type is designed to withstand burst pressures up to 1 barg and can be directly mounted between flanges for various applications. It is an ideal rupture disk for applications where precise set pressure and reliability are essential at low pressures.

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Pressure Relief | Flat Type Rupture Disk

It is used to protect storage tanks and low-pressure systems from overpressure and vacuum.

【Benefits of Use】 ◆ Requires a low installation height and can be used in a space smaller than that of a safety valve. ◆ Compatible with all nominal diameters and various flanges. ◆ Can be installed without a holder. ⁂ May vary for special applications.

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Pressure Relief | IKB-X Type Inverted Rupture Disk

High-precision manufacturing technology for highly versatile rupture disks.

The IKB-X type is a cost-effective reverse rupture disk that accommodates various process conditions and is suitable for a wide range of applications and industries. In particular, when a holder is not required, it can be used as a highly versatile rupture disk that meets the overall needs of the plant. 【Benefits of Use】 ◆ High production capacity - Our uniquely developed CPP technology ensures stable pressure relief. ◆ No special tools required for installation - It can be easily and quickly installed regardless of the presence of a holder, as it is not affected by tightening torque. ◆ Robust and highly reliable rupture disk - Utilizing CPP technology, it consistently achieves accurate burst openings and a robust design that can handle low pressures. ◆ Customizable design - We can accommodate a wide range of specifications according to customer needs. ◆ No rupture disk holder required - It can be directly installed between flanges.

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Pressure Relief | IG-KUB-PTU Rupture Disk Holder

The IG-KUB-PTU rupture disk holder is a flat-shaped holder for inverted rupture disks.

The IG-KUB-PTU rupture disk holder, due to its unique design, allows for the proper installation of rupture disks at any time and enables pre-assembly of rupture disks. As a result, rupture disks that are reused after disassembly for maintenance inspections carry no risk of damage. The IG-KUB-PTU rupture disk holder is a flat-shaped holder for inverted rupture disks. The sealing part of the holder's surface guarantees leak-tightness, making it difficult for leaks to occur from the all-metal clamp. The inner diameter of the holder's outlet ring (downstream side) reliably opens when the set burst pressure is reached. With screws pre-assembled for pre-assembly, safe and easy installation of rupture disks is possible. The holder can be used with a variety of flanges and a wide range of pressure classes. Benefits of use: • Pre-assembly of rupture disks for reliable and robust handling with specified torque. • Multi-flange design accommodating a wide range of pressure classes and diverse flanges. • High airtightness due to all-metal seals. • Compatibility with a variety of materials.

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White Paper | Combined Use of Rupture Disks and Safety Valves/Pressure Relief Valves

Improving plant safety, operational efficiency, and reducing running costs! Examples from the LNG process are also introduced.

This document explains the advantages of using rupture discs in conjunction with safety valves and pressure relief valves in various industrial processes, including the oil and gas industry and the chemical industry, as environmental and safety regulations become increasingly stringent. If you are considering cost reductions for safety measures and emission control in plants handling corrosive or toxic fluids, or expensive process media, please take a look. [Contents] ■ Safety valves and pressure relief valves vs. rupture discs ■ Economic solutions using rupture discs ■ Case studies in LNG processes *This document can be viewed via "PDF Download." We also welcome your feedback on this document. Please feel free to contact us through the inquiry form.

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Explosion-proof | REMBE iQ Safety Cockpit

REMBE iQ Safety Cockpit - Safety at a glance

The importance of digitization is rapidly increasing in large-scale industrial applications. Even with the complete independent operation and plant safety management provided by REMBE's autonomous safety systems and their accessories, issues with the operator interface frequently arise. It is essential to clearly communicate to all plant operators what to do in the event of system failures or explosions, including key operation methods, initial safety response procedures, and emergency contact details. The REMBE iQ Safety Cockpit is a system designed to make the operation of future plants safer and more reliable. Wherever you are in the world, real-time monitoring of system status can be achieved on mobile devices as needed, reducing the pressure on field operators during the critical first phase where accuracy is paramount. ▶ Applications The REMBE iQ Safety Cockpit can be used in management centers or manned locations as an addition to process displays. In the event of system failures or explosions, it can provide operators with precise instructions using pre-defined applications and process scenarios in accordance with emergency management procedures.

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High airtightness sanitary breather valve ELEVENT

Protecting low-pressure design tanks in the pharmaceutical, food, and chemical industries from excessive pressure and vacuum. Capable of handling an extremely low pressure range, with a standard operating pressure ratio of 95% of the minimum burst pressure!

The ELEVENT pressure and vacuum relief valve protects low-pressure designed tanks and containers from excessive pressure and vacuum, while maintaining the pressure inside the tank or container at a constant level. ELEVENT not only prevents the leakage of gases and other contaminants but also eliminates the potential danger of air intrusion into the equipment while suppressing the generation of substances that could lead to explosions. The standard operating pressure ratio is 95% of the minimum burst pressure. ELEVENT is used in the oil and gas industry, food processing, chemical and pharmaceutical fields, and power plant technology. The optimized "air cushion" airtight principle enables smooth valve strokes and the highest level of airtightness, preventing wear and valve chattering. The metal housing is made of deep-drawn stainless steel. ▶ Benefits of Use ▸ Capable of handling extremely low pressure ranges (±2 mbarg) with a compact size for overpressure and vacuum protection ▸ High reliability of airtightness ▸ Pressure setting changes can be made later ▸ Excellent corrosion resistance with E-CTFE and PFA coatings, making it suitable for corrosive atmosphere applications *For more details, please download the materials or feel free to contact us.

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Explosion-proof | Explosion Vent ETX Type

Automatic reclosing and reusable explosion-proof door

▶ Purpose In the drying process of the food industry, explosive atmospheres often occur. Due to the high likelihood of embers and hot surfaces, the preparation of explosion-proof devices is essential. The ring-type dryer has a functionally elongated design, so if the pressure relief device remains open after an explosion, the so-called chimney effect can exacerbate post-explosion fires. REMBE's explosion-proof door model ETX automatically closes after the explosion pressure is released, preventing post-explosion fires, that is, stopping the inflow of oxygen into the device. The ETX model remains undamaged after pressure relief and is reusable. ▶ Benefits of Use ▸ Prevention of post-explosion fires due to chimney effect ▸ Automatic re-closing ▸ Reusable ▸ High discharge efficiency ▸ Heat tracing for snow melting and freeze prevention (optional)

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Explosion-proof | Explosion isolation slide valve

In silos, mills, and extraction devices, safe explosion isolation is made possible by REMBE's slide valve.

▶ Application The RSV type slide valve is suitable for the interruption of explosions that have fully reached the maximum explosion pressure. It is suitable for metal powders, hybrid mixtures, gases, and organic dust, and can handle process temperatures up to 200°C. The REDEX is suitable for processes with high dust loads and low explosion pressures. It is a certified product that achieves both safety and cost efficiency. It is suitable for organic dust, with process temperatures up to 100°C. Both slide valves are particularly suitable for media with high abrasive properties. They also meet the demands of challenging applications involving CIP, dust, and gas. ▶ Benefits of Use ▸ Versatile applications ▸ Fastest closure speed ▸ Compact design with short installation distance ▸ Installation at any angle is possible ▸ No pressure loss

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Application | Explosion-proof safety of dust collection devices

There are very many explosion accidents involving dust collection devices. Here are some methods to protect against them.

Due to the high frequency of explosion accidents involving dust collection systems, many dust collector manufacturers install explosion-proof devices. The risk of explosion arises not only from dust generated by other equipment but also from sparks and smoldering. A particular concern is the cleaning of filter elements. Very fine dust can spread uniformly within the dust collector, potentially leading to an explosion when combined with an ignition source. Therefore, indoor dust collectors are equipped with frameless explosion venting devices such as Q-Box and Q-Rohr for venting. Furthermore, in the case of hazardous materials, the use of Q-Bic can also help suppress explosions. Outdoor dust collectors can be protected with explosion vents if they are in a ventable environment. The selection of explosion vents varies depending on the installation conditions of the dust collector. If transportation or traffic routes are near the explosion vent, TARGO-VENT type deflection plates are used to direct the flames and shock waves from an explosion to designated areas.

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Pressure Relief | BT Type Rupture Disk

Long-selling classic Rapture Disc

This is a representative rupture disk developed several decades ago. Even today, this tension-type rupture disk is widely used in simple applications that handle medium to high pressure, such as pumps in the hydraulic, chemical, and petrochemical industries. The standard operating pressure ratio is 70%* of the minimum burst pressure. The burst pressure is determined by the thickness of the material and its tensile strength. It also accommodates the incorporation of a vacuum support layer with full vacuum resistance. 【Benefits of Use】 ★ Easy to use ★ Wide range of materials can be used *It may vary for special applications.

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Pressure Relief | CBS Type Rupture Disk

Protective for CBS type intermodal transport tank container with a tension type rupture disk.

The CBS type rupture disk protects intermodal transport tank containers, which have particularly high demands for heat resistance, corrosion resistance, and airtightness in pressure relief devices (rupture disks). It is used additionally below safety valves (e.g., valves manufactured by Fort Vale) to protect the safety valve from corrosion caused by the product and to ensure the airtightness of the safety valve. The operating pressure ratio of the rupture disk is 80% of the minimum burst pressure*, and it can be directly mounted between flanges, opening in a star shape with no fragment dispersion. It is fully compatible with vacuum and overpressure applications and can be used with liquid or gaseous media. The CBS type design has the highest level of airtightness and is mounted with a protective ring located below the outlet gasket. To enhance corrosion resistance, it is also possible to add a lining on top of the inlet gasket if necessary. *This may vary for special applications.

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Application | Explosion-proof safety of silos

REMBE protects your silos with high quality.

Silos are very important equipment that require explosion protection. Many ignition sources, such as high-temperature surfaces, electrical equipment, static electricity accumulation and discharge, sparks released by metal foreign objects during air filling, or even the spontaneous ignition of simply bioactive substances, increase the risk of explosion. If it is not possible to eliminate all potential ignition sources, it is necessary to structurally protect the silo. This includes explosion venting devices (such as EGV type) that can be assembled on outdoor silos, as well as frameless explosion venting devices (such as Q-Box / Q-Rohr) and explosion suppression (Q-Bic) for indoor use. We provide sanitary explosion isolation valves for food and pharmaceutical processes. For processes that require sanitation, explosion venting devices certified by EHEDG, such as the EGV HYP type, and the Q-Rohr combined with the sanitary explosion venting device ERO type, are suitable for explosion protection. In some processes, preventive measures can also be taken. For example, as a preventive safety measure to prevent the entry of ignition sources into the silo, a remotely operated fire extinguisher or a wireless detector combined with an explosion isolation valve can be used. Please contact us directly for more details.

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Application | Explosion-proof safety of spray dryers

REMBE protects spray dryers with high quality.

In the food, chemical, and pharmaceutical industries, spray dryers always carry the risk of explosion. Typically, a dispersed atmosphere of flammable dust and oxygen is always present. Spray dryers should not be regarded as standalone equipment components but rather evaluated as part of a cohesive complex system. The explosion-proof specifications for spray dryers are specially defined based on VDI 2263 part 7. If certain process conditions are met, appropriate application of this directive can minimize countermeasures. Please consult directly regarding whether the equipment meets these requirements and what type of protection is appropriate. Common causes of combustion in spray dryers include smoldering, damage to rotating nozzles, high-temperature bearings, and sparks due to imbalance.

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Pressure Relief | GRX Type Graphite Rupture Disk

FDA-compliant pure graphite rupture disk

REMBE's unique graphite rupture disk is a product that boasts high performance and reliability characteristic of REMBE. It is designed to withstand highly corrosive media, low pressure, and high temperatures. All rupture disks manufactured by REMBE, including the graphite rupture disk, are made in Germany. The maximum operating pressure of the graphite rupture disk is 80% of the minimum burst pressure*. REMBE's graphite rupture disks are suitable for high temperatures due to a unique chemical vapor deposition method called "PyC coating (pyrolytic carbon)." They can operate under oxidizing and reducing atmospheres from -180 °C to +500 °C, and under inert conditions, they can withstand temperatures up to +1,500 °C. Even with the addition of vacuum support, the aforementioned operating conditions are maintained. Depending on the application and pipe nominal diameter, the rupture disk can be directly installed between flanges. It is also possible to incorporate a signaling device into existing control systems to notify of disk reactions. For burst pressures ranging from 20 mbarg to 63 barg, the pipe nominal diameter can accommodate from DN 15 to DN 600. *This may vary depending on the application.

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Explosion-proof | Explosion Vent EGV HYP Type

Explosion vent for sanitary applications in vacuum or low pressure.

**Usage** The EGV HYP type has been specially developed for the sanitary application needs of the food and pharmaceutical industries. It is frequently used in demanding plants such as spray dryers, filters, and fluidized bed dryers. It has obtained certification from the EHEDG (European Hygienic Engineering & Design Group). **Characteristics:** The patented inclined shape of the sealed system ensures that the installation points for explosion venting are on the same plane, preventing tolerance contamination. **Benefits of Use** ★ The sanitary design guarantees continuous maintenance of high quality ★ Protects against tolerance contamination during product changeovers ★ CIP (Clean-In-Place) cleaning is possible ★ Thanks to its bionic structure, it has a long lifespan even under extreme temperature changes and distortions caused by pressure fluctuations ★ Noise reduction (such as knocking) is possible in the discharge path

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Explosion-proof | Explosion Vent EGV Type

Explosion vent for vacuum or zero to low pressure.

【Application】 The EGV type is suitable for a wide range of applications, including spray dryers, elevators, chain conveyors, light vibration screens, mechanically filled silos, cyclones, and more. It can accommodate both non-pressurized processes and low vacuum or overpressure processes (up to 50% of the static burst pressure) and is usable in various fields. The standard burst pressure is 0.1 bar at 22°C (71.6°F). 【Benefits of Use】 ★ The lightweight burst surface allows for large capacity discharge with full bore opening. ★ It features high stability and a bionic structure that bursts at high speed. ★ Even with cylindrical containers or devices, explosion discharge ports can be directly attached, protecting against powder accumulation and bacterial growth. Complicated flange fittings for installation are not required. ★ Various shapes of the EGV type are available, perfectly adapting to the process. ★ The design of the rupture disk function is less affected by tightening torque, allowing for quick and easy installation without the need for additional mounting frames. ★ The explosion discharge ports with integrated mounting frames and gaskets enable significant space savings. ★ Unique inspections are conducted to guarantee a sealed structure.

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Explosion-proof | Frameless Explosion Vent Q-Ball Type E

Elevator explosion vent - lightweight with high discharge efficiency

The Q-Ball E type ensures safe release of explosion pressure within the operating area. Flames are efficiently cooled and extinguished inside the Q-Ball E type, eliminating pressure effects from explosions. The Q-Ball E type is suitable for frameless explosion venting of low-strength designed mechanical conveyors, such as bucket elevators. It can handle explosion indices based on KSt values of up to 200 bar x m/s. The installation nominal diameter of the Q-Ball E type is designed to perfectly fit the standard sizes of mechanical conveyors like elevators. There is no need for flange adjustment work. The Q-Ball E type is lightweight, so reinforcement of the conveyor shaft is also unnecessary. A new frameless explosion venting principle has been developed for all surfaces, ensuring the Q-Ball E type provides the highest venting efficiency. As a result, it is possible to minimize the required explosion venting space.

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Pressure Release | Non-Intrusive Explosion Monitoring Device NIMU

NIMU is a reusable non-invasive monitoring device.

★For Inverted Type Rupture Discs KUB Type and IKB Type★ NIMU is a reusable non-intrusive monitoring device. After the rupture disc bursts due to overpressure, the outlet part of the rupture disc holder is removed, and after replacing the rupture disc, the system returns to operation. Traditionally, it was necessary to rewire the signal cables to each switch box, but that is no longer required. 【Benefits of Use】 ◆ The process is completely sealed. ◆ It is a cost-effective signaling device. ◆ It fully opens the pressure. ◆ Functional testing and maintenance inspections are easy. ◆ It eliminates false alarms. ◆ It is reusable.

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  • 大型品の切削や低コストな複合加工に。ロボットシステムの資料進呈

    大型品の切削や低コストな複合加工に。ロボットシステムの資料進呈

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