東京製作所 List of Products and Services

- Blades used in machinery and special parts that are not commonly seen. Not sure where to request them...? - If they lasted longer, production efficiency would increase... but isn't it expensive to ask the manufacturer? - I want to create products with high-quality specifications, but there may be limitations with the current equipment... Please feel free to consult us about any issues you are currently facing. Our experienced sales staff will provide kind and courteous support to resolve your concerns. A must-see for production factories struggling with the procurement of small quantities of various machine parts! We can manufacture small quantities of various parts without the need for drawings. 【Flow of Proposal】 1. Our sales staff will visit the customer to gather information about the usage environment and take measurements. 2. For items that are difficult to measure, we will use 3D measuring machines, laser microscopes, and microscopes for measurement. 3. Depending on the wear and damage condition, we will propose appropriate materials, processing methods, heat treatment, and surface treatment. If you are having trouble with parts procurement, please feel free to download our materials or contact us.

• Other machine elements

Ink Pot Agitator Parts - Block - Ratchet Nail - Torsion Spring - Ratchet Shaft - Lid - Parallel Key - Special Sprocket - Cover - Plate - Push Rod - Idler Sprocket - Idler Shaft - Collar - Drive Sprocket - Motor Cover - Motor Washer

• Chains and sprockets

The Tokyo factory can produce items from samples or actual products even without drawings.

• Other machine elements

- Surface treatment increases hardness and prevents substrate debris adhesion. - Custom manufacturing is possible (blade angle modification) = extends lifespan. - Used cutters can be sharpened and reprocessed (also possible for other manufacturers' products). * We also manufacture sewing blades after shrink printing. This is listed in the product information. * For more details, please feel free to contact us.

• nozzle

1. It is possible to process hole diameter, width, etc. using wires of 0.1 mm or less. 2. Processing of materials such as steel, carbide, synthetic diamond, and ceramics is also possible. 3. It is possible to extend the lifespan depending on the material. *Please feel free to consult us regarding processing shapes, dimensions, etc.

• nozzle

We would like to introduce the "Selective Nozzle for Soldering Equipment" that we handle. By using materials and surface treatments suitable for soldering, we achieve a long lifespan and offer it at a low cost. We can also manufacture the base of the nozzle. 【Features】 ■ Selection of materials and surface treatments that are strong against solder, improving durability ■ Stability of soldering jet conditions ■ Improvement of surface roughness and reduction of oxide adhesion ■ Low cost ■ Improved precision by integrating the flange and nozzle *For more details, please download the PDF or feel free to contact us.

• Other electronic parts

Custom production of perforation pitch as per your request!! We achieve easy-to-cut perforations for PET bottle packaging and sheets. 1. We can custom-make the pitch and blade width according to your requirements. 2. We will provide suggestions from material selection to durability. 3. We can accommodate from small lots to mass production. *For more details, please refer to the PDF document or feel free to contact us.

• Other machine elements

○ Reduction of cream solder input amount: Reduction of material costs and waste amount ○ Guide section (white): Material and shape with less resistance ○ One-touch positioning of the guide section: Easy positioning at 10mm pitch Guide position adjustable according to substrate size Substrate size: 200mm to 350mm ○ The guide section raises, making cleaning easy * For more details, please refer to the website materials and catalog, and feel free to contact us.

• Other mounting machines

The shapes and materials of mounting components such as LEDs, connectors, shields, and switches have become increasingly diverse. For those struggling with complex shapes that are difficult to adhere to, we offer stable production through the design of nozzles for mounting machines, utilizing our expertise. We can also manufacture various machine cutters, consumables, and jigs (such as circuit board cutting cutters). *We have recently started producing solder jet nozzles. We possess processing technology for wire diameters of φ0.05mm using horizontal wire processing machines, enabling ultra-fine processing. We accommodate various machine manufacturers. 【Features】 ■ Scratch prevention measures ■ Take-back measures ■ Support for parts that are difficult to adhere to from the top ■ Design of suction pitch according to the size of the parts ■ Compatible with various pad sizes *For more details, please refer to the PDF materials or feel free to contact us.

• nozzle

■ LED Components 　◎ Protruding Type - Scratch Prevention Measures 　　Material Change at the Tip: Nozzle tip processed using resin material (POM) 　　Special Shape: Compatible with micro chip components from 1608 to 3216 　◎ Surface Adhesive Type - Return Prevention Measures 　　Slit Processing: Slit processing possible on the nozzle suction surface using a horizontal wire processing machine with a wire diameter of 50μ, with a minimum width of 80μ and depth of 30μ. 　　Non-Adhesive Treatment: Non-adhesive surface treatment on the nozzle tip ■ Connector Components 　◎ Medium Suction Type: Minimum nozzle tip size 　　　　　　　　　　Performance Value: Outer diameter 0.6x10mm (Inner diameter 0.25mm) 　◎ Horizontal Suction Type: Compatible with parts where top surface suction is difficult 　　　　　　　　　　Minimum Pin Count: 2P~ can be manufactured ■ Switch Components 　◎ Protruding Component Rotation Type: Avoids suction on round and square protrusions 　　　　　　　　　　Such as detector switches ■ Shielded Large Components 　◎ Component Frame Suction: Suction pitch designed according to the size of the component ■ Large Flat Components 　◎ Suction Pad Type: Uses suction pads to hold large components 　　　　　　　　　　　Compatible with various pad sizes

• nozzle
• Other machine elements

■ Shield Components Problem: The components are large ○ Tip Suction Pad: Design the suction pitch according to the size of the component. Large shield components that were manually placed can now be implemented. ■ LED Problem: Surface adhesion ○ Slit Processing: By applying precision processing to the tip, adhesive components can be implemented. Reduces contact area and mitigates adhesion. Eliminates the need to carry components back. ■ Connectors Problem: Unable to suction from the top surface ○ Side Suction: Enables the implementation of components without a suction area on the top surface. Similar components with different pin counts can be suctioned using the same method. Minimum pin count: 2P and up can be produced. ■ IC Components Problem: Suction surface slips ○ Nozzle Tip: Made of urethane rubber, pad, and treated with a rough surface. Increases the friction coefficient with the component to prevent slipping. ■ Switches Problem: Protrusions hinder suction ○ Internal processing of the nozzle to avoid protrusions: Maintains vacuum and enables suction while avoiding the switch area. ■ Various Special Nozzles

• Other mounting machines
• nozzle

■ LED Components 　　★ Surface Adhesive Type = Countermeasure for Carrying 　　　◎ Slit Processing: Slit processing with a width of 80μ and a depth of 30μ is possible using a horizontal wire processing machine with a wire diameter of 50μ on the nozzle suction surface. 　　　◎ Non-Adhesive Treatment: Non-adhesive surface treatment at the nozzle tip. 　　★ Convex Type = Scratch Prevention Measure 　　　◎ Change of Tip Material: Processing of the nozzle tip using resin material (POM). 　　　◎ Special Shape: Compatible with microchip components of 1608 parts. ■ Connector Components 　　◎ Medium Suction Type: Minimum nozzle size 　　　　　　　　　　Track record: Outer diameter 0.6mm x 10, inner diameter 0.25mm. 　　◎ Horizontal Suction Type: Suitable for parts where top surface suction is difficult. 　　　　　　　　　　Minimum pin count 2P and up can be manufactured. ■ Switch Components 　　◎ Convex Part Avoidance Specification: Type that avoids suctioning convex parts of round and square shapes. 　　　　　　　　　　For detector switches, etc. ■ Shield Large Components 　　◎ Suctioning the outer frame of the part: Suction pitch is designed according to the size of the part.

• nozzle

We will manufacture special nozzles to accommodate various sizes and shapes of parts. ☆ LED Surface adhesive type: Countermeasures for carrying home ■ Slit processing: Slit processing with a width of at least 80μ and a depth of 30μ is performed on the nozzle's suction surface using a horizontal wire processing machine with a wire diameter of 50μ. ■ Non-adhesive treatment: Non-adhesive surface treatment on the nozzle tip. Dome shape: Scratch prevention measures Using resin material (POM) for nozzle tip processing. ☆ Connector: Medium suction Outer diameter size 0.6mm x 10 Inner diameter 0.25mm ☆ Other special parts with low surface friction coefficient Slipping countermeasures: Parts where the nozzle slips during suction ■ Rough processing: Rough processing of the nozzle suction surface (Ra1.5μ to Ra2μ) ■ Urethane rubber: Urethane rubber is attached to the nozzle tip. ■ Suction pad: Can also adhere to BGA, CSP, etc.

• nozzle

Chip components are becoming smaller, and a bonding process for 1005 components is necessary. If there are any issues with the application using a standard bonding nozzle, we will manufacture a nozzle tailored to your requirements. Our company's wire electrical discharge machining equipment allows for fine hole processing. We can accommodate requests for the inner diameter of the bond application and hole pitch. <Features> ★ Pipe inner diameter: φ0.25mm and up ★ Pipe pitch: Can be adjusted as needed. ★ Stopper: Can accommodate tip sizes and special sizes. Type for 1005: Single point application, double point application Note: Depending on the characteristics of the bond, the size of the pipe may change. Please feel free to inquire if you have any requests. *For more details, please refer to the PDF file or feel free to contact us.

• nozzle

The shapes and materials of the mounting components are diverse. Our company achieves stable production through the design of nozzles for mounting machines that leverage our know-how. We possess processing technology for wire diameters of φ0.05 using horizontal wire processing machines, enabling ultra-fine processing. In addition to processing, we can also handle roughening of the adhesion surface through electrical discharge machining and non-stick treatments. [Processing of a part measuring 3mm x 3mm with a depth of 0.03mm, width of 0.08mm, and pitch of 0.2mm using a horizontal wire processing machine.] We accommodate various machine manufacturers and can change the material of the nozzle tip to urethane rubber, pads, or Delrin (POM). [Features] ■ Stable adhesion for mounting is possible with special nozzles. ■ We have processing technology for wire diameters of φ0.05. ■ We can also roughen the adhesion surface through electrical discharge machining. ■ Non-stick treatments are also available. *For more details, please refer to the PDF materials or feel free to contact us.

• Other machine elements
• nozzle

【Points】 - Over 200 types of inspection jigs are used for thorough inspections, utilizing original devices. - Quality assurance through meticulous inspections at the micro level, along with process management aimed at further improvements. - Investigation of causes during trouble occurrences, checking the wear condition of cutting edges, and the presence of scratches. Situations are predicted and verified through customer hearings and the experience of the Tokyo manufacturing staff. 【Inspection Equipment】 - Doctor blade cutting edge inspection device - Mounting machine nozzle tip inspection device - Mounting machine nozzle flow rate and vacuum pressure inspection device - Three-dimensional measuring instrument

• Other machine elements

1. Prevents the lifting of 1.8mm component reels. 2. Suppresses static electricity caused by reel rotation. Uses stretchable rubber anti-static (ESD) rope. 3. Prevents part misplacement due to reel diffusion. 4. Easy attachment and detachment with a simple bracket. The method of setting the bracket may vary depending on the model. * Please feel free to contact us. Also, take a look at our catalog.

• Other mounting machines

○ Reduction of cream solder input amount: Reduction of material costs Decrease in waste amount ○ Guide section (white): Material and shape with low resistance ○ One-touch positioning of the guide section: Easy positioning at 10mm pitch Adjustable guide position according to the substrate size Substrate size: 200mm to 350mm ○ The guide section rises, making cleaning easy * For more details, please refer to the website materials and catalog, but feel free to contact us.

• Other mounting machines

The brush material is for static electricity removal (ESD), so it cleans and discharges the circuit board. It can be set on the transport rail of the printing machine, eliminating the need to move the equipment (inline type). It is cheaper compared to other companies' products. Compatible with printing machines from various manufacturers: models with circuit board transport rails and intermediate conveyors. *For more details, please refer to the catalog or feel free to contact us.*

• Other mounting machines

Stably adsorbs tiny solder ball shapes. Traditionally, solder balls are mounted using dedicated machines, but they can now be mounted using assembly machines. Reduction of defect rates. The hole diameter, number of adsorptions, and hole pitch for solder balls can be designed according to your requirements. The suction ports are precisely processed to reduce suction errors. Example: Simultaneous mounting of 590 solder balls. *Please feel free to contact us.

• Other mounting machines

Three types to match the size of the nozzle shaft: 1. Designed to fit the outer diameter of the shaft compared to conventional cleaning tools. It effectively removes dirt adhering to the shaft. 2. Easy to clean, resulting in reduced cleaning time. 3. The main body of the tool is designed to be long, making it easy to reach the shaft. Anyone can easily perform the cleaning. *For more details, please refer to the PDF materials (catalog) or feel free to contact us.*

• Other mounting machines

During the stitching (wire stitching) of saddle-stitched binding, stabilizing the spine of the printed book at the center allows for stable stitching. It features height adjustment functionality at the front and back with a resin metal V-shaped block.

• Paper Converting Machinery

Generally, since it is common for pallet transporters to request the entire unit from the manufacturer, it is often difficult to obtain individual parts. In response to this request, we handle various parts. This can help reduce maintenance costs, so please consider this opportunity.

• Printing Machinery

We can accommodate your requests. It is possible to change the length, thickness, whether or not to include hole processing, step processing, and taper angle. We will select materials such as resin, rubber, or wood in comparison to the products you are currently using. Please feel free to consult with us.

• Other machine elements

We utilize the properties of copper in the machine parts used in our binding factory to extend the lifespan of interfering blades and components. Depending on the application, we select materials such as brass, phosphor bronze, and gunmetal, and we respond to customer requests through made-to-order production.

• cutter

- Support for small lot production for testing purposes. - Original blades can be designed and manufactured from scratch based on existing blades. - Capable of modifying the shape of serrated parts, such as those on paper bags. - By adopting appropriate materials, improvements in sharpness and durability can be expected. - As a result, it is possible to reduce work time and overall costs. - Capable of accommodating complex shapes (bending processing, R processing, etc.). ■ If you are not satisfied with the sharpness, quality, cost, etc., of your existing blades, please feel free to consult us.

• Food Packaging Machinery

We offer suggestions for the optimal angle for industrial blades to achieve sharpness, and changes such as experimental blade angles are possible. If desired, we can manufacture custom sharpening jigs specifically for your blades, allowing for quick turnaround and optimal edge conditions. We also utilize a microscope to investigate the wear condition of the blade edges and reflect this in our products.

• Food Processing Equipment

A must-see for production factories struggling with the procurement of small quantities of various machine parts! We can manufacture small quantities of diverse parts without the need for drawings. 【Process】 1. A sales representative visits the customer to gather information about the usage environment and take measurements. 2. For items that are difficult to measure, we use 3D measuring machines, laser microscopes, and microscopes for measurement. 3. Depending on the wear and damage condition, we propose appropriate materials, processing methods, heat treatment, and surface treatment. *If you are having trouble with parts procurement, please feel free to download our materials or contact us.

• Other machine elements

The product was affected due to dirt. I want to increase wear resistance. I want to increase surface hardness. I want to increase the coefficient of friction. Cleaning takes a lot of effort. By surface treating metal parts and non-ferrous metal parts, work efficiency can be improved.

• Other machine elements

We will manufacture according to the customer's requests based on the factory's available space and the items to be stored. 【Features】 ■ Stores various types of cutting blades ■ Compact, easy to access, and prevents injuries. ■ Inexpensive and customizable upon request.

• Other machine elements

This is a resin safety cover. It is aimed at those in industries that handle blades, such as printing, binding, and bag-making. Please consider it as a safety measure to prevent blade chipping during storage and transportation, as well as during replacement.

• Other machine elements

When attaching and detaching bolts on rotating objects, it is possible to safely perform the work with specially designed tools. Designed to match the PCD of the target object. Customization of the handle part is also possible. With a simple structure, special tools can be manufactured at a low cost.

• Other machine elements
• Special Steel
• Spanners and wrenches

Improved the shape of the anti-loosening plate (bolt stopper) to accommodate polygonal shapes. Prevents deformation of the anti-loosening plate (bolt stopper) due to load applied based on the direction of the hex bolt head. Allows for secure fastening with minimal load on bolts tightened to the specified torque. Also effective for preventing nut loosening. *For more details, please refer to the PDF document or feel free to contact us.

• nut

A ceramic coating of 10 microns has been applied to the surface of the metal squeegee, resulting in a flexible body and a hard surface. The tip of the squeegee has been thinly polished. By making the blade edge thinner, flexibility is enhanced. Increased flexibility allows it to conform to the metal mask (stencil), stabilizing the filling of cream solder. 【Features】 ◆ Step processing at the tip: Improved printing quality and stable quality ◆ Surface treatment: Enhanced durability with ceramic coating ◆ Blade processing: Both sides of the 40mm and 50mm widths have blade edge processing shapes *For more details, please refer to the PDF document or feel free to contact us.

• Other mounting machines

Easily set the pre-determined doctor blade and the dimensions of the plate. It can be accurately set up to the doctor holder. Simple and lightweight, it can accommodate various lengths of doctor blades and can be customized according to the usage environment and application. Eliminates the biggest concerns of sandwich-type doctor holders.

• Other machine elements

We supply saw blades to various industries such as printing, bag manufacturing, and food processing machinery. They can be customized to your preferred specifications, including material, thickness, and pitch. Even if you don't have a drawing, if you have a sample of the product, we can take measurements and create a drawing for you. We also accommodate small lot orders. Please feel free to consult with us. *For more details, please download the PDF or contact us.*

• Food Packaging Machinery
• Printing Machinery
• Food Processing Equipment

The "TS Doctor Holder Rack" is a safety-designed product that securely covers dangerous parts. Made of stainless steel, it eliminates concerns about rust and paint peeling, keeping the area clean. With a simple yet highly versatile shape, it accommodates various sizes of holders and can be customized according to the usage environment and purpose. 【Features】 ■ Safety design that securely covers dangerous parts ■ Made of stainless steel, eliminating concerns about rust and paint peeling ■ Simple yet versatile shape that accommodates various sizes of holders ■ Customizable according to the usage environment and purpose (changing the number of tiers, adding plates or storage units, etc.) *For more details, please refer to the PDF document or feel free to contact us.

• Storage

This product is an electrode component used in the field of electronic components and semiconductors, such as soldering and discharge machining. It is possible to manufacture complex-shaped products and small products using various machine tools. Material selection according to application is possible, and we accept custom orders for unique products that are not commercially available. 【Features】 ■ Material selection according to application is possible ■ Used for discharge machining and soldering processes ■ Capable of manufacturing complex-shaped products and small products ■ Custom products that are not commercially available can be accommodated through made-to-order production *For more details, please refer to the PDF document or feel free to contact us.

• Other electronic parts

We handle implementation nozzles, filters, custom implementation parts, and circuit board support components. At the request of our customers, we can manufacture special nozzles (custom) tailored to non-standard parts in a short delivery time and at reasonable prices. Additionally, we can produce improved products that save time and add value, such as circuit board cleaning solutions, reduced usage of cream solder, and circuit board support jigs as alternatives to support pins. 【Product Examples】 ■ Standard nozzles / Special nozzles ■ Filters ■ Nozzle cleaning kits ■ Circuit board cleaning equipment ■ Circuit board support jigs ■ Master squeegees *For more details, please download the PDF or contact us.

• Other mounting machines
• Other machine elements

Our company achieves stable mounting through the design of implementation nozzles that leverage our know-how. We possess processing technology for wire diameters of φ0.05 using horizontal wire processing machines, and we can also perform processing to roughen the adhesion surface through discharge machining, as well as non-stick treatments. We accommodate various machine manufacturers and can change the material of the nozzle tip to urethane rubber, pads, or Delrin (POM). 【Features】 ■ Capable of achieving stable mounting ■ Possesses processing technology for wire diameters of φ0.05 ■ Can also process to roughen the adhesion surface through discharge machining ■ Non-stick treatments are also available *For more details, please refer to the PDF document or feel free to contact us.

• nozzle

Our company is capable of precision cutting and special bending processing of hardened steel strips with a thickness of 0.03mm to 1.0mm. These hardened steel strips are suitable for applications such as leaf springs that utilize their properties (springiness, wear resistance) and wear-resistant auxiliary plates. We can produce from a single piece, and we can create products based on samples, suggest material shapes and surface treatments, and realize shapes according to your requests. 【Features】 - Capable of freely cutting and bending thin hardened steel strips (such as SK-5 hardened ribbon steel) - Can be produced from a single piece - Able to produce from samples and suggest material shapes - Realizes shapes according to your requests *For more details, please refer to the PDF document or feel free to contact us.

• Other machine elements

Since 1977, our company has been a pioneer in the manufacturing and sales of doctor blades in Japan, continuously advancing our research without neglect. Thanks to our "high quality" and "face-to-face sales," we have received high praise and support from many customers. We promise to continue our efforts and dedication to meet your trust. Please try our 'TS Doctor Blade' at your company. 【Product Lineup】 ■ SiC Coated Type ■ Steel Type *For more details, please download the PDF or contact us.

• Printing Machinery

No matter how much you improve accuracy, if the product is used incorrectly or not suited to the environment, its capabilities will not be properly demonstrated. The most important thing for solving problems is communication with the customer. By accumulating hearings on the intended use, the environment on-site, and conditions for further convenience improvement, we will work together with the customer to create the best product for them. [Key Points] - Finely crafted to high precision by skilled artisans while utilizing the characteristics of various materials. - Each product is carefully made using over 60 years of accumulated know-how, manufacturing experience, and knowledge and techniques for customization. - We conduct detailed hearings not only on requests for the product but also on surrounding information such as purpose and environment to identify what the customer truly needs. *For more details, please refer to the PDF materials or feel free to contact us.

• Other machine elements

At our company, we propose doctor blades tailored to printing and coating conditions such as inks and anilox rollers (cylinders), rather than just matching them to printing machines or coating machines. "We adopt a low-hardness coating to make it easier to conform to the plate and also change the coating thickness." "We modify the ink pan to reduce the amount of ink." "We coat the surface to prevent ink contamination." While considering the surrounding environment of the doctor blades, we set them up in an optimal condition. [For such dissatisfaction points] ■ I want to improve printing accuracy. ■ I want to add depth to the colors. ■ I want to reduce printing costs. ■ I want to reproduce fine details. *For more details, please refer to the PDF materials or feel free to contact us.

• Printing Machinery

At the Tokyo Manufacturing Plant, we address customer concerns regarding machine parts they use, such as "I want to increase durability," "I want to make it less prone to damage," and "Can we simplify part replacement?" After thoroughly hearing about the purpose of use, operating environment, and wear conditions of the parts, we review dimensions, shapes, and materials to customize parts that are suitable for our customers. For example, if the goal is to reduce costs, we focus on sourcing inexpensive materials and simplifying processing. On the other hand, if the aim is to improve the durability of parts, we concentrate on selecting high-lifespan materials and optimizing shapes. [For these dissatisfaction points] ■ Frequent part replacements ■ Parts are prone to breaking ■ Only part of the item is damaged, but full replacement is required... ■ Want to reduce costs and waste *For more details, please refer to the PDF document or feel free to contact us.

• Printing Machinery
• Other services