東京製作所 Product Lineup

A must-see for production factories struggling with the procurement of small quantities of various machine parts! We can manufacture small quantities of diverse parts without the need for drawings. 【Process】 1. A sales representative visits the customer to gather information about the usage environment and take measurements. 2. For items that are difficult to measure, we use 3D measuring machines, laser microscopes, and microscopes for measurement. 3. Depending on the wear and damage condition, we propose appropriate materials, processing methods, heat treatment, and surface treatment. *If you are having trouble with parts procurement, please feel free to download our materials or contact us.

We offer suggestions for the optimal angle for industrial blades to achieve sharpness, and changes such as experimental blade angles are possible. If desired, we can manufacture custom sharpening jigs specifically for your blades, allowing for quick turnaround and optimal edge conditions. We also utilize a microscope to investigate the wear condition of the blade edges and reflect this in our products.

At our company, we propose doctor blades tailored to printing and coating conditions such as inks and anilox rollers (cylinders), rather than just matching them to printing machines or coating machines. "We adopt a low-hardness coating to make it easier to conform to the plate and also change the coating thickness." "We modify the ink pan to reduce the amount of ink." "We coat the surface to prevent ink contamination." While considering the surrounding environment of the doctor blades, we set them up in an optimal condition. [For such dissatisfaction points] ■ I want to improve printing accuracy. ■ I want to add depth to the colors. ■ I want to reduce printing costs. ■ I want to reproduce fine details. *For more details, please refer to the PDF materials or feel free to contact us.

No matter how much you improve accuracy, if the product is used incorrectly or not suited to the environment, its capabilities will not be properly demonstrated. The most important thing for solving problems is communication with the customer. By accumulating hearings on the intended use, the environment on-site, and conditions for further convenience improvement, we will work together with the customer to create the best product for them. [Key Points] - Finely crafted to high precision by skilled artisans while utilizing the characteristics of various materials. - Each product is carefully made using over 60 years of accumulated know-how, manufacturing experience, and knowledge and techniques for customization. - We conduct detailed hearings not only on requests for the product but also on surrounding information such as purpose and environment to identify what the customer truly needs. *For more details, please refer to the PDF materials or feel free to contact us.

In the cream solder printing machine, we received feedback from a customer stating, "Debris and foreign objects are adhering to the circuit board, causing a decrease in printing accuracy." In response, we developed a "circuit board cleaning tool" that removes dust and debris using a rotating brush. We successfully met the conditions of "installing inline without moving the printing equipment," and through trial and error with the customer, we worked on everything from material selection to the timing and speed of the brush rotation to match the flow of the circuit board. As a result, we succeeded in reducing defects in circuit board production and improving the accuracy of cream solder printing. [For the following dissatisfaction points] ■ The machine's performance is declining ■ The machine is very dirty ■ It is prone to malfunction ■ We want to reduce the percentage of defective products *For more details, please refer to the PDF document or feel free to contact us.

At the Tokyo Manufacturing Plant, we address customer concerns regarding machine parts they use, such as "I want to increase durability," "I want to make it less prone to damage," and "Can we simplify part replacement?" After thoroughly hearing about the purpose of use, operating environment, and wear conditions of the parts, we review dimensions, shapes, and materials to customize parts that are suitable for our customers. For example, if the goal is to reduce costs, we focus on sourcing inexpensive materials and simplifying processing. On the other hand, if the aim is to improve the durability of parts, we concentrate on selecting high-lifespan materials and optimizing shapes. [For these dissatisfaction points] ■ Frequent part replacements ■ Parts are prone to breaking ■ Only part of the item is damaged, but full replacement is required... ■ Want to reduce costs and waste *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce the "Selective Nozzle for Soldering Equipment" that we handle. By using materials and surface treatments suitable for soldering, we achieve a long lifespan and offer it at a low cost. We can also manufacture the base of the nozzle. 【Features】 ■ Selection of materials and surface treatments that are strong against solder, improving durability ■ Stability of soldering jet conditions ■ Improvement of surface roughness and reduction of oxide adhesion ■ Low cost ■ Improved precision by integrating the flange and nozzle *For more details, please download the PDF or feel free to contact us.

The "Lightweight Saw Table" is a machine part used in the folding machine to set the saw blade for cutting printing paper. By adopting super duralumin, which is also used in aircraft materials, we achieve high strength and lightweight design. This improves workability, shortens setup time, and helps prevent injuries during installation. Additionally, if you have a sample product, we can conduct an interview and create drawings, offering flexible suggestions for changes in material and shape according to your needs. 【Features】 ■ Achieves high strength and lightweight design by using duralumin ■ Improves workability and allows for shorter setup times ■ Helps prevent injuries during installation ■ Flexible changes in material and shape available according to your needs *For more details, please refer to the PDF document or feel free to contact us.

1. It is possible to process hole diameter, width, etc. using wires of 0.1 mm or less. 2. Processing of materials such as steel, carbide, synthetic diamond, and ceramics is also possible. 3. It is possible to extend the lifespan depending on the material. *Please feel free to consult us regarding processing shapes, dimensions, etc.

We will manufacture special nozzles to accommodate various sizes and shapes of parts. ☆ LED Surface adhesive type: Countermeasures for carrying home ■ Slit processing: Slit processing with a width of at least 80μ and a depth of 30μ is performed on the nozzle's suction surface using a horizontal wire processing machine with a wire diameter of 50μ. ■ Non-adhesive treatment: Non-adhesive surface treatment on the nozzle tip. Dome shape: Scratch prevention measures Using resin material (POM) for nozzle tip processing. ☆ Connector: Medium suction Outer diameter size 0.6mm x 10 Inner diameter 0.25mm ☆ Other special parts with low surface friction coefficient Slipping countermeasures: Parts where the nozzle slips during suction ■ Rough processing: Rough processing of the nozzle suction surface (Ra1.5μ to Ra2μ) ■ Urethane rubber: Urethane rubber is attached to the nozzle tip. ■ Suction pad: Can also adhere to BGA, CSP, etc.

■ Shield Components Problem: The components are large ○ Tip Suction Pad: Design the suction pitch according to the size of the component. Large shield components that were manually placed can now be implemented. ■ LED Problem: Surface adhesion ○ Slit Processing: By applying precision processing to the tip, adhesive components can be implemented. Reduces contact area and mitigates adhesion. Eliminates the need to carry components back. ■ Connectors Problem: Unable to suction from the top surface ○ Side Suction: Enables the implementation of components without a suction area on the top surface. Similar components with different pin counts can be suctioned using the same method. Minimum pin count: 2P and up can be produced. ■ IC Components Problem: Suction surface slips ○ Nozzle Tip: Made of urethane rubber, pad, and treated with a rough surface. Increases the friction coefficient with the component to prevent slipping. ■ Switches Problem: Protrusions hinder suction ○ Internal processing of the nozzle to avoid protrusions: Maintains vacuum and enables suction while avoiding the switch area. ■ Various Special Nozzles

Three types to match the size of the nozzle shaft: 1. Designed to fit the outer diameter of the shaft compared to conventional cleaning tools. It effectively removes dirt adhering to the shaft. 2. Easy to clean, resulting in reduced cleaning time. 3. The main body of the tool is designed to be long, making it easy to reach the shaft. Anyone can easily perform the cleaning. *For more details, please refer to the PDF materials (catalog) or feel free to contact us.*

- Blades used in machinery and special parts that are not commonly seen. Not sure where to request them...? - If they lasted longer, production efficiency would increase... but isn't it expensive to ask the manufacturer? - I want to create products with high-quality specifications, but there may be limitations with the current equipment... Please feel free to consult us about any issues you are currently facing. Our experienced sales staff will provide kind and courteous support to resolve your concerns. A must-see for production factories struggling with the procurement of small quantities of various machine parts! We can manufacture small quantities of various parts without the need for drawings. 【Flow of Proposal】 1. Our sales staff will visit the customer to gather information about the usage environment and take measurements. 2. For items that are difficult to measure, we will use 3D measuring machines, laser microscopes, and microscopes for measurement. 3. Depending on the wear and damage condition, we will propose appropriate materials, processing methods, heat treatment, and surface treatment. If you are having trouble with parts procurement, please feel free to download our materials or contact us.

In the automotive prototyping field, there are times when parts are needed that do not have drawings or whose part numbers are unknown due to design or specification changes. Especially in the prototyping stage, it is crucial to procure parts quickly and flexibly. When there are no drawings, identifying and manufacturing parts can take time, potentially leading to delays in prototyping. Our products contribute to shortening the prototyping period by manufacturing parts from actual items or samples provided by customers, even without drawings. 【Usage Scenarios】 - Manufacturing prototype parts - Parts manufacturing when drawings are lost - Parts manufacturing due to specification changes 【Benefits of Implementation】 - Reduction of prototyping period - Decrease in parts procurement costs - Adaptation to various materials and processing methods

In the medical device industry, precise components are a crucial factor that affects the safety and performance of products. Particularly when custom-made parts are required, situations where there are no drawings or part numbers can make sourcing components difficult. Such circumstances can lead to delays in product development and increased costs. Our company can manufacture parts from physical samples or prototypes even without drawings. 【Usage Scenarios】 - Repair of medical devices - Production of prototype parts - When special-shaped components are needed 【Benefits of Implementation】 - Faster component sourcing - Cost reduction - Shortened product development time

In the repair of agricultural machinery, I believe you are struggling with parts procurement when there are no drawings or part numbers available. Since agricultural machinery is used in harsh environments, wear and damage to parts are unavoidable. Without the appropriate parts, repairs may be delayed, leading to decreased work efficiency. Our products can manufacture parts from actual items or samples, even without drawings. 【Usage Scenarios】 * Repair of tractors, combines, rice transplanters, etc. * When alternative parts are needed * When parts with special shapes are required 【Benefits of Implementation】 * Reduction in repair time * Improvement in machine operating rates * Reduction in parts procurement costs

In the field of robot development, parts are needed in various situations such as prototyping, repairs, and modifications. In particular, procuring parts without drawings or with unknown part numbers can lead to delays in development and increased costs. Our products solve these challenges by manufacturing parts from actual items or samples, even in the absence of drawings. 【Usage Scenarios】 - Robot prototyping - Robot repairs - Robot modifications - Parts procurement 【Benefits of Implementation】 - Shortened development time - Cost reduction - Increased efficiency in parts procurement

In the amusement machine industry, issues can arise from wear and tear or damage to parts due to long-term use, as well as the procurement of discontinued parts. Particularly, restoring appropriate parts is essential to maintain the performance of amusement machines and ensure safety. Even in the absence of drawings, these challenges can be addressed by manufacturing parts based on actual items or detailed measurements. 【Usage Scenarios】 - Replacement of amusement machine parts - Alternatives for discontinued parts - Restoration of damaged parts 【Effects of Implementation】 - Improved operational rate of amusement machines - Reduction in parts procurement costs - Extension of product lifespan

In the energy industry, maintenance work can face challenges in parts procurement. In particular, replacing parts for aging equipment or parts with unknown drawings or part numbers can lead to delays in work and increased costs. Our parts manufacturing service addresses these challenges by producing parts from actual items or samples, even without drawings. 【Usage Scenarios】 * Maintenance of equipment such as power plants, substations, and transmission lines * Maintenance of plant equipment * Repair of energy-related devices 【Benefits of Implementation】 * Faster parts procurement * Cost reduction * Stable operation of equipment

In the shipbuilding industry, a challenge arises during refurbishment work when the drawings or part numbers of components are unknown, leading to delays in parts procurement and decreased work efficiency. When it is difficult to accurately identify aging parts for replacement or damaged parts for repair, it can result in overall delays in the refurbishment process. Our products contribute to speeding up refurbishment work by manufacturing parts from actual items or samples, even in the absence of drawings. 【Usage Scenarios】 - Replacement of aging parts - Repair of damaged parts - Procurement of parts with unknown drawings or part numbers 【Benefits of Implementation】 - Reduction in parts procurement time - Increased efficiency in refurbishment work - Cost savings

In the commercial printing industry, the quality and delivery time of printed materials are crucial. In particular, the paper cutting process in offset web presses is an important factor in efficient process management. If it takes too long to replace or adjust the saw blades, it can lead to decreased productivity and an increased risk of delivery delays. Lightweight saw bases achieve high strength and reduced weight, improving work efficiency and addressing these challenges. [Usage Scenarios] * Folding unit of offset web presses * Cutting process of printing paper [Effects of Implementation] * Reduction in work time * Reduction in setup time * Prevention of injuries during installation

In the newspaper industry, the efficiency and safety of printing machines are crucial for processing large amounts of paper at high speeds. In particular, the cutting of paper in offset rotary presses is a critical process that affects productivity. If changing or adjusting the saw blades takes too long, it can lead to a decrease in overall operating rates and potentially increase costs. Additionally, injuries during work can become a significant issue. Our lightweight saw table achieves high strength and reduced weight, improving work efficiency. 【Usage Scenarios】 - Newspaper printing factories - Printing companies using offset rotary presses - Printing sites handling large volumes of paper 【Benefits of Implementation】 - Reduction in work time - Decrease in injury risks - Increase in productivity

In the catalog industry, which demands high-quality printed materials, accurate cutting and a safe working environment are crucial. Especially when handling large volumes of paper, the durability of the cutting table and work efficiency significantly impact productivity and quality. A lightweight cutting table achieves high strength and reduced weight, enhancing work efficiency. 【Usage Scenarios】 - High-quality catalog printing - Printing environments handling large volumes of paper - Establishing a safe working environment 【Benefits of Implementation】 - Reduction in work time - Decreased risk of injury - Achievement of high-quality printed materials

In the flyer printing industry, cost reduction and efficiency are always required. In particular, reducing setup time in the printing process directly leads to increased productivity, which in turn results in cost savings. The blade replacement work is time-consuming and labor-intensive, making efficient operation essential. Our lightweight saw table achieves high strength and weight reduction, thereby improving work efficiency and supporting low-cost flyer printing. 【Usage Scenarios】 * Flyer printing companies * Printing companies using offset rotary presses * Companies aiming to reduce setup time 【Benefits of Implementation】 * Reduction in work time * Decreased risk of injury * Reduction in printing costs

In the book printing industry, there is a demand for the efficient production of high-quality printed materials. Particularly, to accurately cut large quantities of paper and connect it to the binding process, the precision and safety of the saw blade are crucial. Issues with the saw table can lead to misalignment in cutting, work delays, and even injuries to workers. Our lightweight saw table achieves a balance of high strength and lightness, contributing to improved work efficiency, reduced setup time, and the realization of a safe working environment. 【Usage Scenarios】 - Cutting paper for book text and covers - Supplying paper to folding machines - Use in printing and binding companies 【Benefits of Implementation】 - Increased productivity due to improved workability - Cost reduction through shorter setup times - Reduced accident risk due to enhanced safety

In the magazine printing industry, there is a demand for rapid and accurate cutting of large quantities of paper. In particular, improving the efficiency of the printing process is a crucial issue directly linked to shortening delivery times and reducing costs. If changing or adjusting the saw blades is time-consuming, productivity decreases, which can ultimately lead to delays in delivery and increased costs. Our lightweight saw table achieves high strength and weight reduction, improving work efficiency and addressing these challenges. 【Usage Scenarios】 - Cutting paper in the magazine printing process - Setting saw blades in the folding machine section - Setup change tasks 【Benefits of Implementation】 - Reduction in work time - Shortening of setup change time - Reduced risk of injury

In the printing industry, speed is a crucial factor that affects production efficiency. To achieve high-speed printing, the durability, precision, and stability of machine parts are essential. Wear and damage to parts can lead to a decrease in printing speed and a deterioration in quality, ultimately resulting in reduced productivity. Our products address the challenges related to your machine parts and support the acceleration of the printing process. 【Usage Scenarios】 * Want to reduce the frequency of parts replacement in high-speed printing machines * Want to improve printing quality * Want to reduce parts costs 【Benefits of Implementation】 * Reduction in replacement frequency due to longer part lifespan * Stabilization of printing quality * Achievement of cost reduction