旭工精 List of Products and Services

Our company, which manufactures motor parts for automobiles, was previously performing deburring by hand after the die-casting process. We faced challenges such as variations in quality and efficiency due to manual work, as well as labor shortages. However, by developing the "One-Shot Deburring Device," we have directly achieved cost reductions through labor savings and improvements in quality. By implementing thorough automation and using brushes for deburring that do not rely on human labor, we contribute to enhancing our competitiveness. 【Example of Target Work】 Die-cast product size: 180mm × 180mm × 3.5mm Material: Aluminum alloy (ADC12) Lot size: 70,000 pieces/month (1 line) *For more details, please refer to the product documentation available by downloading the catalog. Feel free to contact us with any inquiries.

• Other processing machines

The "One-Shot Deburring Device" is a product that can remove burrs from the outer circumference of a workpiece simply by setting it and starting it. It can remove burrs from aluminum die castings with uniform speed and quality, contributing to solving issues such as variations in quality and efficiency that arise from manual work, labor shortages, and processing costs. 【Features】 ■ Capable of removing burrs in one go ■ No complicated setup required. Easy to operate ■ Contributes to improved deburring accuracy, stabilized quality, and labor savings ■ Shortest cycle time of 6 seconds *For more details, please refer to the product documentation by downloading the catalog. Feel free to contact us with any inquiries.

• Other processing machines

This document introduces the technical features of Asahi Kosei Co., Ltd. It includes information on die-casting technology, processing technology, and machining technology. Several photos are also included, so please take a moment to read it. 【Contents (Excerpt)】 ■ Asahi Kosei's Die-Casting Technology ・Casting Technology ・In-house Mold Production ・IoT Implementation in Die-Casting ■ Asahi Kosei's Processing Technology ・Automation of Processing ・Operation of High-Performance Distortion Correction Press *For more details, please refer to the PDF document or feel free to contact us.

• Special Processing Machinery

Our company manufactures and sells the "High-Performance Distortion Correction Press," which can easily correct distorted aluminum die castings with simple operations. This product consolidates the know-how we have cultivated in the casting and processing of thin products and thick-walled pressure-resistant items. We hope it will be useful for improving the quality and efficiency of aluminum die casting component manufacturing. 【Features of the "High-Performance Distortion Correction Press"】 ■ Easily adjust the amount of distortion correction with touch panel operation ■ Supports fine adjustments in increments of 0.01mm ■ Corrects distortion without relying on the intuition and skills of experienced workers *Please feel free to contact us regarding inquiries about aluminum die casting and processing. 【Introduction to Our Technology】 ◎ Comprehensive support from aluminum die casting to processing ◎ Capable of casting heat-treated products and materials with high thermal conductivity ◎ Vacuum die casting to suppress internal casting defects, accommodating localized pressure ◎ Supports high-precision processing with dimensional accuracy of 0.005mm or less ◎ Proven track record in numerous production items, including automotive pressure-resistant parts, automotive hydraulic control parts, engine peripheral parts, and industrial robot parts.

• Other processing machines

In aluminum die casting, the correction of distortion using a press has often been done manually, requiring the keen intuition and skills of experienced workers to adjust the correction amount. With our developed "High-Performance Distortion Correction Press," you can move the cylinder with a single touch using a touch panel, allowing for adjustments to the distortion correction amount. Fine adjustments down to 0.01mm can be made. Thanks to our unique technology, the adjustment range remains unchanged even if the cylinder directly contacts the product, enabling pressing. If you are interested, please feel free to contact us. *For more details, please refer to the PDF materials or feel free to reach out to us.*

• Other processing machines
• Other machine elements

Aluminum die-cast products have the drawback of "the formation of voids and inconsistencies within the product due to their manufacturing method, which means that die-cast products are not adopted for products that require reliability." However, our company has solved this issue with our unique special technology. Hydraulic valves for construction machinery, which are subjected to high pressure, have been processed with our proprietary technology to minimize voids, achieving a casting void of 0.1mm and passing the stringent conditions of a hydraulic test pressure of 30MPa. We have successfully transitioned from iron castings to aluminum die-casting, resulting in significant cost reductions. *For more details, please refer to the PDF materials or feel free to contact us.

• Processing Contract
• Contract manufacturing
• Other processing machines

The final stage of the project is quality control. To ensure that no small mistakes or defects are overlooked, our company employs tools such as thermography and image measurement devices to conduct rigorous quality control. Employees responsible for quality control guarantee the quality with pride as craftsmen, ensuring that they deliver products with absolute confidence. *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract
• Contract manufacturing
• Other processing machines

Our company has a processing factory with a consistent line that covers everything from precision machining to assembly to meet our customers' needs. One of our features is our unique line, designed and created entirely in-house, which combines thorough quality assurance with the ability to meet customer output demands. Additionally, we design and manufacture our own processing equipment, tools, and jigs, allowing us to use different suitable aids tailored to the shape and processing requirements of each product, thereby achieving improved efficiency and quality in our operations. We will provide proposals tailored to our customers' needs each time. **Features** - Establishment of an automated line that pursues quality and efficiency - Machining centers equipped with state-of-the-art shape sensors - Automatic measurement of processed parts with sensors, allowing for real-time feedback - A processing factory with a consistent line from precision machining to assembly - Independent design and production of processing equipment, tools, and jigs - Realization of improved efficiency and quality in operations *For more details, please refer to the PDF document or feel free to contact us.*

• Other Auto Parts
• Processing Contract
• Contract manufacturing

The casting of our die-cast products begins with mold design. The creation of high-precision molds is undertaken by professionals who are well-versed in fluid dynamics and mechanical engineering. Using design software such as CAD and CAM, along with advanced mold manufacturing machines like electrical discharge machining and NC composite lathes, we manufacture molds. The molds used for die-casting not only require precision but also must withstand the pressure and cooling of the die-casting machines, necessitating high durability. Our molds achieve a lifespan that far exceeds the average due to countless trials and research, as well as state-of-the-art equipment. While maintaining product quality, they also contribute significantly to cost reduction. *For more details, please refer to the PDF materials or feel free to contact us.*

• Processing Contract
• Contract manufacturing

In 1994, when the Japanese home appliance industry began its overseas expansion, Asahi Kogyo established a factory in Malaysia at the request of the Malaysian government. The Malaysian factory has a vast area of 20,000 tsubo, which is ten times larger than the headquarters factory, and employs over 1,600 staff members. From the beginning, we assigned employees trained in our advanced technology, instilling "Japanese manufacturing" practices, and now we have an environment capable of manufacturing at a level equivalent to Japan. In 2012, we established a second factory in Malaysia. With the expansion of production capacity and the introduction of new equipment, we are responding to requests from customers around the world. [Features] ■ Solid production system ■ Comparable reliability to state-owned enterprises in Malaysia as a die-casting manufacturer ■ Achieving stable production ■ The die-cast products produced here are supplied to countries around the world, including Europe, North America, South America, Asia, and Japan, and are active globally. *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract
• Contract manufacturing

Our die-cast products are incorporated into various companies' products, contributing to weight reduction and energy saving. Our technology and achievements have been well received by our customers, and we have received numerous awards. 【Awards Received (Partial)】 ■ Hitachi, Ltd. ・Excellence Award ・Technology Development Award ■ Mitsubishi Heavy Industries ・Grand Prize ■ Denso Corporation ・Quality Excellence Award ・Excellence Award *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract
• Contract manufacturing

Asahi Kosei's aluminum die-cast products are active in a wide range of fields. For example, they are incorporated into familiar machines such as automobiles, motorcycles, home appliances, computers, and music players. All of these are precision machines where errors are not tolerated. Asahi Kosei's aluminum die-cast products bring intricate operation to the finished products, providing users with comfortable service. 【Business Fields (Partial)】 ■Automobiles: Used in high-load parts such as compressors, engine surroundings, and exhaust systems that are exposed to high temperatures and pressures, significantly contributing to body weight reduction. *For more details, please refer to the PDF materials or feel free to contact us.

• Processing Contract
• Contract manufacturing

"Die casting" is a technology that, simply put, involves pouring molten metal at high temperatures into a mold to produce formed products. Research on die casting in Japan began in the year 1900, and since then it has developed into an essential growth industry in manufacturing. This is because die casting has various characteristics. 【Characteristics】 ■ Precise dimensions ■ Accurate finishing ■ Beautiful surface ■ Excellent strength ■ Capability for complex molding ■ Mass production capability *For more details, please refer to the PDF materials or feel free to contact us.

• Processing Contract
• Contract manufacturing

Asahi Kosei conducts strict quality control under new equipment, delivering high-quality products. Its long-standing activities have achieved technological innovations, such as successfully producing non-porous die-cast products (without voids) using its unique vacuum and squeeze die-casting method, which was previously impossible with aluminum die-casting. Continuously evolving at a rapid pace, it integrates the fundamental technologies and advanced technologies cultivated over many years to meet the stringent demands for high strength, lightweight, and high airtightness in cutting-edge products such as automobiles, aerospace, and robotics, always ensuring optimal manufacturing. *For more details, please refer to the related link page or feel free to contact us.*

• Processing Contract