シェフラージャパン List of Products and Services

Our precision planetary gearbox "PSC series" is designed for a wide range of industrial equipment, featuring a rated torque of 300 to 4,600 Nm, a reduction ratio of 1/35.5 to 1/200, options for solid or hollow shaft structures, and various motor mounting attachment options. By combining the planetary stage and spur gear stage, it can be widely matched to the required torque and speed range. The PSC series gearboxes are designed with an operational lifespan of 20,000 hours in mind. By combining minimal backlash (≤ 0.1 arcmin), high torsional rigidity, and tilt rigidity, along with a long operational lifespan, they are suitable for applications in precision drives for industrial use. The high operational efficiency exceeding 90% in the main torque range ensures low heat generation and low energy loss characteristics. 【Features】 • High precision (backlash below 0.1 arcmin) • High efficiency (over 90%) • Long lifespan (20,000 hours) • Low noise / low heat generation / low vibration The hollow shaft specification does not damage the power cable when passing through the protective sleeve.

• Transmission

This catalog introduces the "Automatic Lubrication Devices" handled by Cheflage Japan. It features a wide range of products including "Electrochemical Reaction Type Automatic Lubrication Devices," "Electromechanical Type Automatic Lubrication Devices," "Accessories for Lubricant Application," and "Manual Lubrication Tools." Additionally, it provides detailed information on basic theories such as "Connection Methods for Automatic Lubrication Devices" and "System Design." Please feel free to download and take a look. [Contents (Excerpt)] ■ Basic Theory - Connection Methods for Automatic Lubrication Devices - System Design ■ Electrochemical Reaction Type Automatic Lubrication Devices - CONCEPT1 - Accessories and Spare Parts - Demo Cases, Starter Kits *For more details, please refer to the PDF document or feel free to contact us.

• Lubricants

The lifespan of lubricants is limited. They are constantly exposed to harsh environments such as mechanical loads, aging degradation, and contamination by foreign substances. Therefore, it is necessary to supply fresh lubricants at specified time intervals to maintain a good lubrication condition at all times. The automatic lubrication device "Concept Series" can accurately supply oil and grease to almost all industrial machines and equipment. This helps avoid secondary damage and reduces the risk of equipment downtime. 【Product Series】 ■CONCEPT1: A simple and cost-effective single-point lubrication system ■CONCEPT2: A lubrication system capable of accommodating more lubrication points ■CONCEPT4 ■CONCEPT8 With versatile programming functions and the establishment of comprehensive lubrication solutions, we are serving a variety of customers. *For more details, please refer to the PDF document or feel free to contact us.

• Lubricants

The business unit "Industry 4.0" has been renamed to "Schaeffler Lifetime Solutions." Our goal is to create an environment where everyone responsible for maintenance management and factory management can confidently monitor equipment operating conditions day and night, and rely on the extensive knowledge of Schaeffler's service team at any time. For more details, please download and view the catalog. 【Features】 ■ Reduce unexpected downtime ■ Extend the lifespan of equipment and enhance sustainability ■ Enable workers in factories to operate according to production plans ■ Utilized across a wide range of industrial sectors worldwide *For more details, please refer to the PDF materials or feel free to contact us.

• Vibration Monitoring

Exhibits We will showcase a wide range of components to system solutions that contribute to CO2 reduction, miniaturization, lightweighting, and electrification. - Powertrain Innovations - New Mobility and Intelligent Chassis - Automotive Aftermarket - Industrial Automation - Renewable Energy and Hydrogen We look forward to your visit. Additionally, we will be sharing the latest information on our Facebook page, so please be sure to follow us.

• Vibration Monitoring

The vibration diagnostic device "SmartCheck" from Schaeffler for predictive maintenance, along with the Mitsubishi Electric sequencer "iQ-R series," has had a 'Function Block (FB)' released on Mitsubishi Electric's website to facilitate their connection. It is now possible to connect up to 8 SmartChecks to the iQ-R more easily. Schaeffler will continue to advance its global collaboration with Mitsubishi Electric. For downloading the Function Block, please refer to the link below. *For more details, please feel free to contact us.

• Metal bearings

The vibration diagnostic device "SmartCheck" from Schaeffler for predictive maintenance and the Mitsubishi Electric sequencer "iQ-F series" can now be easily connected through the released 'Function Block (FB)' on Mitsubishi Electric's website. It has become possible to connect up to 8 SmartChecks to the iQ-F more easily. Schaeffler will continue to promote global collaboration with Mitsubishi Electric in the future. Please refer to the link below for downloading the Function Block. *For more details, please feel free to contact us.

• Metal bearings

Vibration Monitoring Solution for Predictive Maintenance 'OPTIME' is a predictive maintenance solution that offers simple and cost-effective comprehensive condition monitoring, awarded the "Red Dot Award" in 2021. With its simple plug-and-play installation, monitoring of many rotating machines can be initiated within hours of preparation. It operates on a wide variety of machines and can detect potential damage, imbalance, and misalignment before a machine fails, facilitating long-term maintenance, manpower, and spare parts planning tailored to requirements. 【Features】 ■ High cost-effectiveness: Monitor numerous rotating machines at a minimal daily cost ■ Easy installation: Can be set up quickly and easily, even without prior experience ■ Expert know-how: Access information via a mobile app 24/7, enabling timely and informed decision-making ■ Suitable for all levels: Usable for a wide range of applications *For more details, please refer to the PDF document or feel free to contact us.*

• Other FA equipment

The vibration monitoring device for predictive maintenance, 'SmartCheck', is palm-sized and includes: - Input: Built-in vibration and temperature sensors (+ external input) - Calculation: CPU and software for vibration analysis - Output: LED, browser software, SLMP, etc. It is an all-in-one predictive maintenance solution. 【Features】 1. High analysis accuracy based on the expertise of bearing manufacturers. 2. Diagnoses equipment condition with just a very simple initial setup. By inputting detailed specifications of the equipment, a more detailed diagnosis of the equipment condition can be achieved. → Both of these can be realized with this single device. 3. The summary of the diagnosis results can be confirmed on-site via LED. Detailed diagnosis results can be checked in the office using a PC browser. → Both of these can be realized with this single device. 4. Predictive maintenance by measuring both vibration and temperature. 5. Equipped with SLMP protocol: High compatibility with Mitsubishi Electric's product range. *For more details, please refer to the PDF materials or feel free to contact us.

• Other FA equipment

"SmartQB" is a vibration monitoring device for predictive maintenance that proposes a new first step in starting condition monitoring. 【Features】 1. High analysis accuracy based on the expertise of bearing manufacturers. 2. Diagnoses equipment condition with just a very simple initial setup. 3. Displays diagnostic results as text messages on a touch panel display. 4. Identifies five common causes of failure and shows possible countermeasures. 5. Measures both vibration and temperature for predictive maintenance. 6. Automatic judgment means operators do not need knowledge of vibration analysis. *For more details, please refer to the PDF document or feel free to contact us.

• Other FA equipment

ProLink is a vibration diagnostic device for predictive maintenance that enables multi-channel vibration measurement. 【Features】 1. High analysis accuracy based on the expertise of bearing manufacturers. 2. Diagnosis of equipment condition with just a simple initial setup; entering detailed specifications of the equipment allows for a more detailed diagnosis of its condition. → Both of these can be achieved with this single device. 3. An overview of the diagnostic results can be checked on-site via LED; detailed results can be checked in the office using a PC browser. → Both of these can be achieved with this single device. 4. Predictive maintenance by measuring both vibration and temperature. 5. Easily increase measurement points by adding modules. 6. Can be installed with the main unit and vibration sensor separated, making it suitable for high-temperature environments. 7. Compatible with a variety of inputs and outputs. *For more details, please refer to the PDF document or feel free to contact us.

• Other FA equipment

Automatic Lubrication System (Automatic Grease Supply System / Automatic Oil Supply System) With the 'CONCEPT Series', it is possible to automatically supply the appropriate amount of grease and lubricating oil to rolling bearings. This helps prevent lubrication shortages or improper lubrication, which are the main causes of issues in rolling bearings. It uses a cartridge that can be refilled up to three times, reducing both environmental impact and costs. *For more details, please refer to the PDF materials or feel free to contact us.*

• Plastic bearings

The high-performance lubricant oil "Alkanol (lubricating grease)" is a product designed for all industrial equipment, contributing to the performance and lifespan of rolling bearings. It possesses excellent characteristics in various fields, providing a very good lubrication environment for the bearings, ensuring smooth operation, long lifespan, and high operational reliability. In the inspection facilities of Schaeffler, the chemical and physical properties of this product are checked according to strict testing guidelines, guaranteeing very high product quality. 【Classification】 ■ Multi-purpose grease: Grease suitable for a wide range of applications ■ Heavy-duty grease: Grease designed for applications requiring particularly high load capacity ■ High-temperature grease: Grease that must withstand high temperatures ■ Special grease: Grease specialized for specific applications *For more details, please refer to the related links or feel free to contact us.

• Lubricants

We would like to introduce our induction heating device, the "Bearing Heater." The mechanism of induction heating in this product generates a powerful electromagnetic field, which heats the ferromagnetic workpiece, causing it to expand and allowing for installation. We offer two series: the "BASIC HEATER" series, which has basic functions, and the "SMART HEATER" series, which is suitable for more precise control of the heating process. The SMART series includes additional features such as a log function to record the heating process and "Delta T control" for measuring two temperature points. 【Features】 <BASIC HEATER Series> ■ Easy operation with excellent cost performance ■ Robust design with advanced electronic control, achieving high performance and energy efficiency <SMART HEATER Series> ■ Ideal for situations requiring more precise control of the heating process ■ Additional features such as log function and "Delta T control" *For more details, please refer to the PDF document or feel free to contact us.

• Metal bearings

The diverse lineup of the "Linear Motor Series" is characterized by its compactness, output density, and very high price-performance ratio. The peak force ranges from 184 to 12,100 N, and the driven mass ranges from 0.064 to 50 kg, allowing for miniaturization and weight reduction through optimization of synchronization and positioning accuracy. It can be used in various applications such as Z-axis systems and linear systems. 【Features】 ■ Optimization of synchronization ■ Optimization of positioning accuracy ■ No cogging force or suction force in the guide system ■ Increased productivity through dynamic positioning ■ Achieves miniaturization of the motor *For more details, please refer to the related links or feel free to contact us.

• Linear motor

Schaeffler provides motor solutions that meet your requested torque, speed, synchronization, and design requirements. In our "Torque Motor," we offer improved design flexibility through a wide variety of motor options, as well as the ability to optimize motor characteristics to meet your specifications. You can use it for various applications, including swivel heads, swivel-type shafts, honing heads, positioning shafts, and indexing shafts. 【Features】 ■ Improved machining accuracy due to low thermal loss ■ Motor characteristics can be optimized to meet your requirements ■ Reduction of machining and indexing time is possible ■ Increased design flexibility due to a wide variety of motor options ■ Cost reduction through downsizing *For more details, please refer to the related links or feel free to contact us.

• Other motors

The bearing with a measurement system, 'YRTCMA/YRTSMA', is a product that integrates a table bearing and a measurement system. The angle measurement is of the absolute type. It allows for angle measurement that is unaffected by lubricating oil, dirt, or magnetic fields, and it enables designs utilizing a hollow shaft. Additionally, it is plug-and-play, requiring no adjustment work, and features easy installation of the angle measurement head. 【Features】 ■ Improved accuracy through integration of the bearing and sensor ■ Angle measurement unaffected by lubricating oil, dirt, or magnetic fields ■ Presentation of system accuracy (including bearing accuracy) ■ Easy installation of the angle measurement head (with two screws) ■ Design utilizing a hollow shaft is possible (for passing cables or hoses) *For more details, please refer to the related links or feel free to contact us.

• Metal bearings

The bearing with a measurement system, "YRTCMI," is a product that integrates a table bearing and a measurement system. The angle measurement is of the incremental type. It can perform angle measurements that are unaffected by lubricating oil, dirt, or magnetic fields, and it allows for designs utilizing a hollow shaft. Additionally, it is plug-and-play, requiring no adjustment work, and features easy installation of the angle measurement head. 【Features】 - Improved accuracy due to the integration of the bearing and sensor - Angle measurement unaffected by lubricating oil, dirt, or magnetic fields - Presentation of system accuracy (including bearing accuracy) - Easy installation of the angle measurement head (with just two screws) - Plug-and-play with no adjustment work required *For more details, please refer to the related links or feel free to contact us.

• Metal bearings

The "Positioning System" features a compact design and high output density, making it suitable for various applications such as pick-and-place devices and wafer positioning. Due to its high efficiency, it has low sensitivity to temperature, and its reliability over billions of cycles ensures high productivity. Schaeffler's linear, rotary, and multi-axis direct drive systems meet very high precision and dynamic requirements. 【Features】 ■ Compact size ■ Low sensitivity to temperature due to high efficiency ■ High productivity achieved through reliability over billions of cycles ■ Maintenance-free *For more details, please refer to the related links or feel free to contact us.

• Other machine elements

Schaeffler provides "Industry 4.0" solutions for the benefit, sustainability, and efficiency of our customers. Our range of vibration monitoring devices and automatic lubrication systems (automatic grease dispensers and automatic oil dispensers) can be combined with operating equipment to enable predictive maintenance and digital services. Customization to suit your applications is also possible. 【Advantages of Vibration Monitoring Devices and Automatic Lubrication Systems】 ■ Improved machine uptime ■ Reduced operational and maintenance costs ■ Enhanced processing stability and quality ■ Optimization of product production quality *For more details, please refer to the PDF materials or feel free to contact us.

• Vibration Monitoring

Strä-Enso has applied Schaeffler's 'OPTIME' as a vibration monitoring solution for various machines at its Finnish factory. Thanks to the product's wireless solution, most of the critical machinery within the Sunila Mill facility is continuously monitored automatically. Additionally, this product streamlines maintenance planning, appropriate personnel allocation, and spare parts procurement, minimizing unexpected downtime. [Benefits for Customers] - Easy installation of the OPTIME solution for predictive maintenance - Can be installed anywhere, instantly - No expertise in data analysis required - Cost-effective solution with wireless machine monitoring - Minimizes unexpected downtime *For more details, please refer to the PDF document or feel free to contact us.

• Production Management System

We would like to introduce the case of our Schweinfurt factory, which implemented Schaeffler's "OPTIME." By avoiding unexpected downtime in the factory's supply system, we were able to reduce costs by several million yen. Additionally, there are benefits such as the ability to plan maintenance schedules, personnel allocation, and procurement of spare parts in the medium to long term. 【Benefits for Customers】 - Quick and easy installation for predictive maintenance - Simple data reading - No specialized knowledge required - Avoidance of unexpected downtime in monitored machinery - Ability to plan maintenance schedules, personnel allocation, and procurement of spare parts in the medium to long term *For more details, please refer to the PDF document or feel free to contact us.

• Production Management System

Finnsementti has decided to adopt Schaeffler's 'OPTIME' as a result of its considerations regarding predictive maintenance solutions. As a cement manufacturer, the company has been able to monitor almost all rotating machinery in its plant using a permanently automated system with a wireless solution. The introduction of this product has enabled the avoidance of unexpected downtime. [Benefits for the Customer] - Easy and quick installation for predictive maintenance - Simple data retrieval - No specialized knowledge required - Digital services eliminate the need to physically access machines in difficult locations, ensuring high safety for employees *For more details, please refer to the PDF document or feel free to contact us.

• Production Management System

We would like to introduce a case study from Norra Timber sawmill using our vibration monitoring solution. When the main motor fails, the plant stops, and it takes several hours to resume operations. To avoid such issues, the sawmill was looking for a diagnostic solution. Our experts recommended 'SmartCheck' for motor vibration monitoring. This maintenance solution allows for early detection of alarm causes and visualization of potential damage, enabling proactive planning of maintenance work. [Benefits for the customer] ■ No costs incurred from production stoppages due to predictive maintenance ■ Low system implementation costs ■ Reduction in maintenance costs ■ Improved security through an autonomous reporting system *For more details, please refer to the PDF document or feel free to contact us.

• Production Management System

We would like to introduce the case of Engie Cofely, which implemented our online state monitoring system. The company decided to shift from a strategy of temporary maintenance to a permanent maintenance strategy in order to make processes more efficient, reduce costs, and avoid unexpected downtime. As a result, they adopted our system. After implementing a pilot project in their own facilities, they applied this solution to five customers of various sizes. These customers are also very satisfied with this solution. [Benefits for Customers] ■ Cost savings of several million annually through predictive maintenance ■ Avoidance of unexpected system downtime ■ Access to archived data ■ Reduction of staff workload *For more details, please refer to the PDF document or feel free to contact us.

• Production Management System

We would like to introduce a case study of ArcelorMittal, which implemented our online condition monitoring system. When bearings or housings are damaged, the continuous heating furnace can stop immediately, potentially leading to enormous production losses. To avoid such unexpected events, the company's maintenance department was looking for a solution to switch from regular maintenance to predictive maintenance. Thus, they implemented our system. The customer can obtain information about the likelihood of failures at an early stage, allowing them to take appropriate maintenance measures with ample time. [Benefits for the customer] ■ Potential cost savings through predictive maintenance: up to €179,000 ■ Avoidance of unexpected system downtime ■ No costly production downtime *For more details, please refer to the PDF document or feel free to contact us.

• Production Management System

We would like to introduce a case study of BMW, which implemented our automatic lubrication system. A few hours of downtime at the drive-side bearing of the large fan in their painting facility was unacceptable for the company. Therefore, they adopted our system. By optimizing the supply of lubricant to the large fan through precise measurement, and equipping it with four individually adjustable pump units, it was not an issue that the required amount of lubricant varied at different lubrication points. (Automatic oiling and greasing) [Benefits for the customer] ■ Avoid unexpected fan stoppages ■ Reduce maintenance work to 6 hours per month ■ Frecher grease at the bearing locations ■ Prevent temperature rise *For more details, please refer to the PDF document or feel free to contact us.

• Lubricants

We would like to introduce a case study of a customer operating a drinking water treatment facility that has implemented our online condition monitoring system. The customer was looking for an intelligent condition monitoring system to reliably prevent potential failures at the pump station. As a result, they adopted our system. 84 units of "SmartCheck" have been fully integrated into the customer's infrastructure via a programmable logic controller (PLC) and monitor related units at 15 pump stations. [Benefits for the Customer] - Predictive maintenance to avoid unexpected system downtime - Continuous supply of high-quality drinking water to the region - Reduced costs while minimizing risks *For more details, please refer to the PDF document or feel free to contact us.

• Production Management System

We would like to introduce a case where a customer operating a large-scale hardwood sawmill has implemented Schaeffler's automatic lubrication system to process beech logs into lumber. Previously, the company experienced repeated early failures of bearings due to the deterioration of lubricating oil with tension rolls and contact rolls. As a solution, they introduced our system. The grease is regularly refreshed, effectively avoiding the possibility of bearing damage due to grease deterioration and unnecessary temperature rise. (Automatic oiling and greasing) 【Benefits for the customer】 ■ Improved availability of the "wide belt sanding machine," which was a bottleneck ■ Avoidance of downtime ■ Eased maintenance requirements ■ Improved accident prevention *For more details, please refer to the PDF document or feel free to contact us.

• Lubricants

Schaeffler has collaborated with SSI Schäfer, one of the high-level intralogistics providers, to implement an intelligent maintenance system for the operationally critical machinery and equipment in the new storage and distribution center. The aim is to prevent unexpected downtime, significantly reduce maintenance costs, and improve machine availability. Vibration monitoring systems for drive systems involved in operations and automated lubrication systems (automatic oiling and greasing) have been applied for Intralogistics 4.0. [Benefits for Customers] ■ Avoidance of unexpected downtime through predictive maintenance ■ Reduction of maintenance costs – improvement of availability ■ Provision of necessary actions through digital services ■ Minimization of costs for manual maintenance *For more details, please refer to the PDF document or feel free to contact us.

• Other security and surveillance systems

We will introduce a successful case of productivity improvement and cost optimization through predictive maintenance in "Industry 4.0." At the Mitsubishi HiTec Paper Europe GmbH factory in Bielefeld, Germany, vibration monitoring devices installed on paper processing machines have enabled a shift from time-based to condition-based monitoring, avoiding unnecessary machine shutdowns. All 26 installed vibration monitoring devices, SmartCheck, were integrated with the customer's control system through the Mitsubishi Electric L-series PLC, which operates as a bidirectional gateway. This sequencer has enabled the realization of a new system. [Solution] - Monitoring of fans, motors, and bearings by SmartCheck - Integration with the customer's control system via Mitsubishi Electric PLC, providing all process parameters to the vibration monitoring devices - Visualization through Mitsubishi Electric SCADA *For more details, please refer to the PDF document or feel free to contact us.

• Other process controls