思考館 List of Products and Services

The device supplies material from the elevator to the hopper above the upper rotary valve, and through a vibrated mesh plate (4 or 5 mesh), the material falls without clumping into the sterilization pipe (steel pipe size 125A) where sterilization treatment is performed. The processing capacity depends on the bulk density of the material, with a processing capacity of 200 to 300 kg/hr for low bulk density raw materials like rice bran (0.4 to 0.5). For high bulk density grains (1 or more), a processing capacity of 500 kg/hr can be expected. [Flow of Operation] (1) Transporting materials to the upper hopper using an elevator, vacuum conveyor, etc. (2) Supplying materials quantitatively from the rotary valve (3) The materials supplied from the valve diffuse and fall through the vibrating mesh, passing through the sterilization pipe (4) Separating the materials from the aqua gas in a cyclone and recovering them from the rotary valve *For more details, please refer to the PDF document or feel free to contact us.

• Other physicochemical equipment

The "SHS sys." is a device that performs "upcycling," which creates high-value-added products from residues generated by farmers and manufacturing plants, unlike traditional recycling. By bringing the device on-site and processing the residues immediately where they are produced, it is possible to carry out sterilization and drying treatment before oxidation begins. While residues can be cumbersome to handle, dried raw materials are easy to manage, significantly reducing transportation costs and becoming high-value-added ingredients, which is considered a major advantage. 【Basic Specifications (Partial)】 <Superheated Steam Generation Unit> ■ Power Supply: AC100V (50/60Hz) *Blower Motor 0.03kw ■ Heat Source: LP Gas ■ Operating Temperature: 250℃ to 500℃ *Exhaust Temperature ■ External Dimensions: L1,075×W700×H1400 (mm) *For more details, please refer to the PDF document or feel free to contact us.

• Drying Equipment
• Other physicochemical equipment

The device is designed to dry and sterilize food ingredients by mixing them while injecting superheated steam gas into the chamber. Ingredients are fed into the device by opening the upper hatch and using a screw conveyor or other transport mechanism. After processing, the discharge is done by opening the front hatch, and the mixing blades are rotated in the forward direction to allow the materials to exit from the discharge port to the shooter. The exhaust containing airborne powder is separated into gas and powder using a cyclone, with only the gas passing through the blower and being released into the atmosphere. 【Basic Specifications (Partial)】 ■ Power Supply: 3-phase 200V (50/60Hz) ■ Drive Motor Capacity: Gear motor 0.2–1.0 kW (for mixing) + 0.4 kW for the induction blower ■ Operating Temperature (inside the chamber): 350℃–500℃ * Exhaust gas temperature from the superheated steam device ■ Chamber Volume: 0.3–1.0 m³ * Maximum input amount is approximately 1/3 of the volume ■ External Dimensions: L800×W1672×H1602–L1340×W2377×H1935 (mm) * For more details, please refer to the PDF document or feel free to contact us.

• Mixer/agitator
• Drying Equipment
• Other physicochemical equipment

Superheated steam is steam that has been heated beyond saturated steam, characterized by high heat transfer capability, high sterilization effect, high drying power, and low oxygen atmosphere, making it a unique form of H2O gas. Other companies produce superheated steam at temperatures of 200 to 550°C by heating steam generated from a steam boiler at 100 to 150°C using IH or induction heaters. In our case, we use a gas burner to raise the furnace temperature and then spray water to create steam, employing a unique method developed by our company. Heat transfer occurs through a combination of "convective heat transfer," "radiative heat transfer," and "condensed heat transfer," allowing for efficient drying and sterilization of food products by utilizing these properties. 【Basic Specifications (Partial)】 ■ Power Supply: AC100V (50/60Hz) ■ Heat Source: LP Gas (Max. supply rate 2.1 m³/h) ■ Operating Temperature: 250°C to 500°C *Exhaust temperature ■ Burner: Maximum 50,000 kcal (58 kW) ON/OFF controlled burner ■ Maximum Steam Generation Rate: 40L/hr. *For more details, please refer to the PDF document or feel free to contact us.

• Drying Equipment
• Other physicochemical equipment

The "Multi Crusher" is a device that automatically processes the crushing and discharging of materials supplied to five high-speed mills located on a rotating table via a hopper and conveyor belt. By utilizing the advantages of high-speed mills and employing multiple units, it achieves processing capabilities comparable to mass production machines. Additionally, it features a mechanism that allows for easy attachment and detachment of cutters and containers, making post-operation cleaning simple. Please feel free to contact us if you have any inquiries. 【Basic Specifications (excerpt)】 ■ Power Supply: 3-phase 200V (50/60Hz) ■ Drive Motor Capacity: 1.5kw x 5 units ■ Crusher Rotation Speed: 10,000rpm ■ Number of Crushers: 5 units ■ Processing Capacity (specific gravity 1): When using 5 units (max. 100kg/hr.) *For more details, please download the PDF or contact us.

• Crusher