信栄ゴム工業 List of Products and Services

Are you struggling with rubber products over 1 meter in size? Do you have any of these concerns? 【Product Development Personnel】 I want to develop satisfactory rubber products! I want to understand the characteristics of rubber, production technology, and quality issues to develop products, but I can't find anyone to teach me… 【Production Management Personnel】 Facing a procurement crisis due to business closures and labor shortages! I want to transfer molds. I'm considering mold transfer due to concerns about supplier stability, but I can't find anyone to take it on… 【Sales Personnel】 I want to increase our company's capacity! I want to take on new work, but our current production and supply capabilities can't handle it. We will solve all these concerns at once! ■ Comprehensive support from prototyping to mass production launch We provide consistent support from material selection suitable for the application and required standards to prototyping and mass production! ■ Stable supply through mold transfer from other companies We can transfer molds used by other companies as they are! We ensure stable supply while maintaining quality and delivery times! ■ Spot and emergency speed response We will take on your existing molds as they are! We have a track record of launching in as little as one week! *For more details, please download the materials or feel free to contact us.

■Specific Concerns "The procurement environment has become unstable due to the impact of COVID-19, and we want to stabilize the supply chain." "We want to transfer about 10 types of large products that exceed 1,000 millimeters in size." ■Solution Developed a fixture that can accommodate all types of transferred molds. ■Effect Minimized time and costs associated with mold transfer. Improved quality standards compared to before the transfer. ■Customer Feedback "I was really helped by the quick response within just one month." "The quality standards have improved compared to before the transfer, and there is now more stability in procurement." *For more details, please download the materials or feel free to contact us.*

■Specific Concerns "I want to further develop our company's strengths in the precision field." "Is there a place where I can entrust multiple rubber products about the size of both hands?" ■Solutions We will align on production considerations and quality levels, and transfer production. We will devise a way for all molds transferred to be attachable to the molding machine using a single fixture. ■Effects We were able to allocate production time before the transfer to our company's areas of expertise. We gained production capacity, allowing us to accept new orders. Eliminating setup changes led to increased productivity and improved profit margins. ■Customer Feedback "Thanks to the mold transfer, our production capacity has increased, allowing us to take on new orders." "The quality remained unchanged, and the transfer was successful! Productivity has increased, making management easier." *For more details, please refer to the materials or feel free to contact us.*

■Specific Concerns "Orders have surged, and production is unable to keep up." "I will send the molds, so I would like you to carry out alternative production to avoid stopping the assembly line..." ■Cause Overcapacity in production due to a large backlog of orders ■Solution After consultation, repair and install the molds within one week, then start mass production. Enhance the production process to improve output before alternative production. ■Effect Achieved double the output compared to before alternative production. Avoided stopping the assembly line and prevented disruption of the supply chain. ■Customer Feedback "They responded urgently and helped us avoid stopping the assembly line. We were able to protect the supply chain." "The backlog of orders has been resolved, which was a great help." *For more details, please download the materials or feel free to contact us.*

■Specific Concerns "A large order has come in, resulting in a significant backlog of orders." "If this continues, it will halt our customer's assembly line, and we need help." ■Cause Long production lead times ■Solution Transfer of molds We will handle everything from material procurement to rubber mixing, molding, finishing, and delivery in a consistent system. ■Effect Achieved quality and speed exceeding pre-transfer levels ■Customer Feedback "We were able to protect our supply chain; it was a great help." "Thanks to the consistent system, both quality and delivery times stabilized." *For more details, please download the materials or feel free to contact us.*

■Specific Concerns "I want to produce rubber products that can no longer be manufactured overseas." "I have the mold, but it's rusty, and I don't know the material composition or properties." ■Solutions Passed property tests based on inferred required properties. Polished and cleaned the mold. ■Effects Avoided stockouts. ■Customer Feedback "I was really helped by their support despite the limited information." "The rust on the mold was thoroughly removed, and the products are very clean." *For more details, please refer to the PDF document or feel free to contact us.*

■Specific Concerns "There are many orders, but we can't produce due to a lack of manpower." "If this continues, there will be delays in delivery, and the supply chain will collapse." ■Cause Labor shortage ■Solution Alternative production through mold transfer ■Effects Compensate for delivery delays Stabilize the supply chain ■Customer Feedback "They responded quickly, and the delivery delays were resolved." "I'm really glad we were able to protect the supply chain." *For more details, please download the materials or feel free to contact us.*

■Specific Concerns "The parts procured from overseas are likely to be out of stock." "I need something done within a week." ■Solution Alternative production using spare molds ⇒ Since there were spare molds in Japan, we were able to send the molds on the same day, perform the mold installation processing (to make it compatible with our machines) in 2 days, and start mass production within "3 business days" from the consultation. ■Effects - Avoided the halt of the final assembly line - Improved procurement environment in case of emergencies ■Customer Feedback "We were really helped by avoiding the halt of the assembly line!" "The quality level was high, and we were able to ship with confidence!" *For more details, please download the catalog or feel free to contact us.*

■Specific Concerns "I want rubber products to be packaged with double-sided tape and shipped directly to the customer." "There are many items needed for assembly, and managing them is difficult. Management costs are high." ■Solution Our company provides a comprehensive service from "material mixing ⇒ molding ⇒ tape application ⇒ packaging ⇒ delivery." ■Benefits Reduction of procurement management effort Shortening of lead time Compression of delivery costs ■Customer Feedback "They arranged everything from the design of the adhesive jig to the packaging materials, making the startup smooth." "I was truly relieved to be freed from the need to worry about the entire process." *For more details, please download the materials or feel free to contact us.*

■Specific Concerns "I want to transfer production because the rubber molding manufacturer I had been using has gone out of business." "I'm also handling the procurement of rubber materials, and honestly, it's quite difficult to manage." ■Solution Our company provides a comprehensive service from rubber material mixing to molding and delivery. We align quality levels during the transfer and refine the processes. ■Effects The production transfer resolves the risk of disruption in the supply chain. The comprehensive service from rubber material mixing to delivery significantly reduces procurement management efforts. By refining the processes, both quality and delivery times have greatly improved compared to before the transfer. ■Customer Feedback "I was really helped by being able to successfully transfer production when I was in trouble due to the sudden closure of my subcontractor." "Since they provide a comprehensive service for rubber materials as well, my management has really improved, and they maintain quality and delivery compliance, which is great." *For more details, please download the materials or feel free to contact us.*

■Specific Concerns "The machine is broken and we can't mix rubber... I urgently need help." "We don't have enough manpower to supply rubber materials. Please mix it for us instead." ■Causes Differences in machines and mixing methods ■Solutions Alternative production through production adjustments Aligning mixing conditions for quality stability ■Effects Avoiding stockouts of rubber products with approaching deadlines Securing alternative procurement sources as a BCP measure ■Customer Feedback "I was worried about what would happen when the machine wasn't working, but I was really helped by the urgent setup of alternative production." "As a BCP measure, we now have alternative procurement sources to avoid all kinds of risks such as natural disasters and labor shortages!" *For more details, please download the materials or feel free to contact us.*

■Specific Concerns "The machinery at the supplier of large rubber products has broken down, and production cannot continue." "I would like you to produce in its place and meet the delivery deadline in one week..." ■Solution Alternative production using our large molding machine Production startup within 3 business days from consultation ■Effect Released from the risk of supply chain disruption Secured an alternative procurement source as a BCP measure ■Customer Feedback "Thanks to the quick response, we were able to protect our supply chain without any stockouts." "We were able to secure an alternative procurement source for BCP in case something happens!" *For more details, please download the catalog or feel free to contact us.*

■Specific Concerns "The cooperating factory went out of business, and there is no place that can produce integrated metal and rubber molded products the size of both hands." "The issue is that the metal and rubber do not adhere well and are prone to peeling, and we want to improve that." ■Solution Separate adhesive and molding processes ⇒ Transfer all processes to production and provide integrated support Completely review the adhesive application process ■Effects Reduced adhesive failure between metal and rubber By combining the previously separate adhesive and molding processes, the customer's procurement workload has been reduced ■Customer Feedback "By reviewing the adhesive process, we have eliminated adhesive failure issues." "It was honestly a hassle to have the adhesive process handled by Company A and the molding by Company B separately... By providing integrated support, it has become very efficient." *For more details, please refer to the materials or feel free to contact us.*

■Specific Concerns "I want to receive only the necessary amount of rubber products, but due to lot issues, I can't." "I purchased a lot, but I have too much inventory..." ■Solution Establish a small-scale production system for rubber materials (from 1kg of rubber materials) Produce only the necessary amount of rubber products in the molding process ■Effects Able to accommodate small orders such as "5 pieces" or "20 pieces" Reduction of inventory risk and storage space ■Customer Feedback "I thought small-scale production of rubber wasn't possible, but I was helped by their support." "I had been pointed out about inventory risk. Thanks to this, my storage space has become tidier and it has led to increased efficiency." *For more details, please download the materials or feel free to contact us.*

■Specific Concerns "I want to transfer the mold for rubber and metal integrated molded products." "I tried several other companies, but the metal protruded, and it didn't go well." ■Solution Conceived and developed a fixture to secure the metal to the rubber. Revised molding conditions to encapsulate the metal within the rubber. ■Effects Significant reduction in material preparation time and improvement in lead time. ■Customer Feedback "The metal fits beautifully within the rubber now." "I tried several companies without success, but I'm glad we were able to successfully launch." *For more details, please download the PDF document or feel free to contact us.*

■Specific Concerns "I want to transfer production to increase investment capacity." "I want to transfer rubber products over 10 kg produced by injection molding, but there are no takers due to the size of the products." ■Causes Due to the size of the products, there are few places that can handle them with injection molding. ■Solutions Modify the injection molding molds to direct pressure molding molds. Conduct thorough molding trials to maintain quality before the transfer. ■Effects Improved production capacity and investment capacity for the customer. Achieved a production system that allows the customer to specialize in their area of expertise. ■Customer Feedback "It was unprecedented to modify injection molding molds for direct pressure molding, but we were able to produce without any change in quality compared to before the transfer, which was a great help." "By transferring production, we were able to replace existing equipment with new equipment, secure production capacity, and we are now looking forward to further investments!" *For more details, please refer to the materials or feel free to contact us.*

■Specific Concerns "I relied on a partner factory that suddenly went out of business..." "I would like you to produce large rubber products over 10 kg, which are not in high demand." ■Solution Mold transfer ■Effect Significantly reduces the risk of being unable to procure materials Contributes to the customer's supply chain management through stable procurement ■Customer Feedback "I was troubled by the sudden closure, but the smooth transfer was a great help." "I was able to create an environment for stable procurement, which reduced the burden of supply chain management." *For more details, please download the materials or feel free to contact us.*

■Specific Concerns "The current supplier is not meeting delivery deadlines..." "The backlog of orders is piling up too much, and my stomach is in knots every day. I want to be able to procure stably with some leeway." ■Causes - The current supplier is facing a labor shortage, leading to an unstable production system. - Due to the small quantity and variety, there are no molding manufacturers that can accommodate the needs. ■Solutions - Transfer of molds within one week - Rapid recovery production through a planned production schedule ■Effects - Early resolution of order backlogs and realization of stable procurement - Relief of frustration for procurement personnel ■Customer Feedback "I really appreciated the quick response!" "I'm so glad we can now procure stably and on time!" *For more details, please download the materials or feel free to contact us.*