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  3. 信栄ゴム工業
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Rubber products
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信栄ゴム工業

EstablishmentNovember 1947
capital1000Ten thousand
number of employees31
addressGifu/Kakamigahara-shi/Metal Complex 20
phone058-389-1611
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last updated:Apr 21, 2025
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信栄ゴム工業 List of Products and Services

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Concerns about rubber materials: deteriorates quickly, lacks physical properties, wants to prototype. Concerns about rubber materials: deteriorates quickly, lacks physical properties, wants to prototype.
Concerns about rubber molding processing: wanting to change strength, wanting to request from design, short delivery time. Concerns about rubber molding processing: wanting to change strength, wanting to request from design, short delivery time.
Procurement issues: business closure, mold transfer, labor shortage response, delivery delays, BCP (Business Continuity Planning) Procurement issues: business closure, mold transfer, labor shortage response, delivery delays, BCP (Business Continuity Planning)
Concerns about rubber molds: Want to eliminate burrs, restore them, and improve precision. Concerns about rubber molds: Want to eliminate burrs, restore them, and improve precision.
Concerns about rubber prototyping: no need for molds, large items, confirmation of mass production capability, design requests, small-scale production. Concerns about rubber prototyping: no need for molds, large items, confirmation of mass production capability, design requests, small-scale production.
Case studies of problem-solving Case studies of problem-solving
Rubber products: Characteristics of rubber, types of rubber, methods of prototyping, troubleshooting. Rubber products: Characteristics of rubber, types of rubber, methods of prototyping, troubleshooting.
Case studies Case studies
Mass production end mold all-in-one service Mass production end mold all-in-one service
Case

Case studies of problem-solving

We are introducing case studies that solve problems related to rubber products over 1 meter in size from both hands. "I don't really understand rubber," "It deteriorates quickly," "Why do these defects occur?" "The cooperating factory went out of business," "The delivery deadline can't be met." We have compiled examples of solutions to such issues in the manufacturing of rubber products. Please use this to help resolve your concerns regarding rubber products!

I want to suppress the unique smell of rubber. Contributing to reducing user discomfort!

Reviewing material composition and molding processes to solve the unique odor issues of rubber! Rubber molding, rubber materials.

■Specific Concerns "I want to suppress the unique smell of rubber." "I want the smell to be pleasant for users." ■Solutions Review of formulation design Review of production processes ■Effects Products with reduced rubber odor have been completed. Achieved a smell that users do not find bothersome. ■Customer Feedback "The rubber smell is no longer a concern compared to the initial prototype." "I'm glad the smell is no longer bothersome even in enclosed spaces." *For more details, please download the materials or feel free to contact us.*

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I want to specialize in my area of expertise. Contributing to the enhancement of production capacity through mold transfer!

I want to concentrate our production resources on our areas of expertise. By transferring molds, we will contribute to increasing production capacity and improving profit margins!

■Specific Concerns "I want to further develop our company's strengths in the precision field." "Is there a place where I can entrust multiple rubber products about the size of both hands?" ■Solutions We will align on production considerations and quality levels, and transfer production. We will devise a way for all molds transferred to be attachable to the molding machine using a single fixture. ■Effects We were able to allocate production time before the transfer to our company's areas of expertise. We gained production capacity, allowing us to accept new orders. Eliminating setup changes led to increased productivity and improved profit margins. ■Customer Feedback "Thanks to the mold transfer, our production capacity has increased, allowing us to take on new orders." "The quality remained unchanged, and the transfer was successful! Productivity has increased, making management easier." *For more details, please refer to the materials or feel free to contact us.*

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I wanted to prevent deterioration, but adding chemicals had the opposite effect. Improving the chemicals led to better performance!

After adding an anti-aging agent that seems effective, the molding time tripled. By reviewing the chemicals, we contributed to improving output and productivity!

■Specific Concerns "I added an aging inhibitor to prevent deterioration, and now the rubber doesn't burn at all." "I don't understand the reason. We're almost ready to launch." ■Solution By finding compatible chemicals and changing the formulation, we resolved the issue. ■Effects - Reduced molding time to the initially expected duration, improving output. - Improved workability during the mixing of rubber materials, shortening mixing time. - Achieved the desired resistance to deterioration. ■Customer Feedback "Thanks to the improvement in output, we were able to meet the launch deadline." "I realized that compatibility and balance are crucial in the formulation of rubber materials." *For more details, please download the catalog or feel free to contact us.*

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Unable to produce overseas. Transfer of molds from abroad to avoid shortages!

Unable to manufacture rubber products overseas. Solved by mold transfer! Comprehensive support from formulation design to mold cleaning and molding.

■Specific Concerns "I want to produce rubber products that can no longer be manufactured overseas." "I have the mold, but it's rusty, and I don't know the material composition or properties." ■Solutions Passed property tests based on inferred required properties. Polished and cleaned the mold. ■Effects Avoided stockouts. ■Customer Feedback "I was really helped by their support despite the limited information." "The rust on the mold was thoroughly removed, and the products are very clean." *For more details, please refer to the PDF document or feel free to contact us.*

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I want to make the burr less noticeable. Let's come up with ways to manage the burr and improve the yield!

I want to make the burrs on the surface of rubber products less noticeable. By devising a way to produce the burrs and improving the structure so that the burrs are not visible, the yield due to burr defects has dramatically improved!

■Concerns "I want the burrs to be less noticeable since it will be used in prominent areas." "When trying to remove the burrs, they become too noticeable, so I would like the product design to be such that the burrs are not visible." ■Cause With the usual product structure, burrs protrude from the side, making it impossible to completely remove them. ■Solution Improved the structure so that the burrs come out directly underneath and are not visible from the surface. ■Effect The burrs are no longer visible. Defects due to remaining burrs have been eliminated, and yield has significantly improved. ■Customer Feedback "After reviewing the product structure multiple times, we now have a product where the burrs are not visible." "The defect rate has dramatically improved, and productivity has greatly increased, which has been very helpful." *For more details, please refer to the PDF document or feel free to contact us.*

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Make the surface clean anyway. Solve it with molding conditions and post-processing! Contribute to quality stabilization.

Anyway, I want the surface of the rubber products to be finished beautifully. By solving it beautifully with molding conditions and post-processing of the surface, we contribute to stabilizing quality!

■Specific Concerns "This product is used in very visible areas, so there should be no surface scratches, stains, or dirt." ■Solution Review of molding conditions Post-processing of the product surface ■Effect Achieving a clean surface on rubber products Contributing to quality stabilization ■Customer Feedback "I'm glad we were able to create rubber products with a beautiful surface." "I realized that post-processing can significantly improve the appearance." *For more details, please download the materials or feel free to contact us.*

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A large order has resulted in backlog. Contributing to stabilizing delivery times and quality through mold transfer!

Large orders have resulted in backlog. The risk of line stoppage has become apparent. Contributing to stable delivery times and quality through mold transfer! Rubber molding.

■Specific Concerns "A large order has come in, resulting in a significant backlog of orders." "If this continues, it will halt our customer's assembly line, and we need help." ■Cause Long production lead times ■Solution Transfer of molds We will handle everything from material procurement to rubber mixing, molding, finishing, and delivery in a consistent system. ■Effect Achieved quality and speed exceeding pre-transfer levels ■Customer Feedback "We were able to protect our supply chain; it was a great help." "Thanks to the consistent system, both quality and delivery times stabilized." *For more details, please download the materials or feel free to contact us.*

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Production is not keeping up. Alternative production at super speed to avoid assembly line stoppage!

Due to a sudden increase in orders, production cannot keep up. Achieving mold transfer in one week and avoiding assembly line stoppage to stabilize the supply chain!

■Specific Concerns "Orders have surged, and production is unable to keep up." "I will send the molds, so I would like you to carry out alternative production to avoid stopping the assembly line..." ■Cause Overcapacity in production due to a large backlog of orders ■Solution After consultation, repair and install the molds within one week, then start mass production. Enhance the production process to improve output before alternative production. ■Effect Achieved double the output compared to before alternative production. Avoided stopping the assembly line and prevented disruption of the supply chain. ■Customer Feedback "They responded urgently and helped us avoid stopping the assembly line. We were able to protect the supply chain." "The backlog of orders has been resolved, which was a great help." *For more details, please download the materials or feel free to contact us.*

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I want to change the strength depending on the location. By reviewing the material composition, we can achieve the ideal strength!

I want to change the strength of a rubber product depending on the location. I will review the material formulation design, adjust the color, meet the required strength, and improve the usability and durability!

■Specific Concerns "I'm having trouble because only the middle part of the product is wearing out excessively." "I want to increase the strength of just the middle part, but the color of the rubber inevitably changes." ■Cause Due to differences in strength, it is difficult to adjust the formulation to match the same black color even if it is black. ■Solution Adjust the formulation to meet the ideal strength while keeping the color unchanged. ■Effect Achieves high strength only in the middle part. Improves usability and durability without color change. *For more details, please refer to the PDF document or feel free to contact us.*

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I want to extend the lifespan of rubber products. By painting rubber products, we can achieve long durability!

I want to extend the lifespan of rubber products. By painting rubber products, we can prevent color changes and deterioration! Achieve a longer lifespan and eliminate the need for replacement!

■Specific Concerns "Even with highly weather-resistant rubber materials, they still deteriorate. Is there a better method?" "I want to extend the lifespan of rubber products as much as possible so that customers can use them longer." ■Causes Rubber deteriorates when exposed to the atmosphere. ■Solution Coating rubber products ■Effects Eliminated color changes due to atmospheric effects Deterioration has ceased, and replacement is no longer necessary ■Customer Feedback "I didn't know that rubber could be coated." "Not only has the lifespan increased, but the appearance has also become shiny and beautiful." *For more details, please refer to the PDF document or feel free to contact us.*

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I want to restore the old mold and turn it back into the original product. Restored with the latest technology!

Due to the aging of the mold, products cannot be produced. Restore the mold through reverse engineering and resume production! We can accommodate even without drawings.

■Specific Concerns "I don't have the drawings, but I want to fix the mold and create the rubber product as it was." ■Solution Restoring the mold from the actual product through reverse engineering. ■Effect Restoring the rubber product based on the actual item. Achieving it at a lower budget than creating a new mold. ■Customer Feedback "I thought it would be difficult, but they restored it properly through reverse engineering, which was a great help." "It was really helpful that they could restore it from the actual product even without drawings." *For more details, please download the materials or feel free to contact us.*

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I want to create a prototype that allows me to understand both the shape and mass production capabilities. Let's prototype with a small amount of material and molding!

I want to confirm both the shape and mass production capability, but I want to keep the quantity to a minimum. We provide comprehensive support from small-scale rubber material mixing to prototype molding!

■Specific Concerns "I want to attach a rubber product prototype to a vehicle and test it." "I want to confirm if mass production is feasible with this shape, but I only need one piece." ■Solution Prepare 1 kg of rubber material in small quantities. Create a simple mold and perform prototype molding. ■Effect Produce a test prototype with the minimum necessary rubber material. Identify issues for mass production and incorporate them into the process. ■Customer Feedback "I used to struggle with the minimum material lot when requesting prototypes, but now I feel relieved." "I was able to identify potential issues for mass production early on, which allowed me to effectively apply them to the production process." *For more details, please refer to the materials or feel free to contact us.*

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I want to stabilize the supply chain. Contributing to procurement stability through mold transfer!

The procurement environment is unstable. Contributing to the stabilization of the supply chain through the transfer of molds for multiple types of large rubber products! Rubber molding.

■Specific Concerns "The procurement environment has become unstable due to the impact of COVID-19, and we want to stabilize the supply chain." "We want to transfer about 10 types of large products that exceed 1,000 millimeters in size." ■Solution Developed a fixture that can accommodate all types of transferred molds. ■Effect Minimized time and costs associated with mold transfer. Improved quality standards compared to before the transfer. ■Customer Feedback "I was really helped by the quick response within just one month." "The quality standards have improved compared to before the transfer, and there is now more stability in procurement." *For more details, please download the materials or feel free to contact us.*

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The type of rubber material is unknown. Investigate the material and achieve quality with the optimal rubber material!

Switching from overseas to domestic production, unsure of the type of rubber material. Investigating the rubber material from samples to meet quality standards with the optimal material!

■Specific Concerns "I want to switch from overseas production to domestic production, but I only have a sample and don't know what kind of rubber material it is." "When producing overseas, information is not available, and I would like to request material development from scratch." ■Causes There is no information regarding rubber materials. ■Solutions Identify the type of rubber material from the sample. Create multiple prototype materials from the identified type of rubber material and conduct tests. ■Effects Develop rubber materials that meet quality conditions. Switch to domestic production and stabilize the supply chain. ■Customer Feedback "I was really helped by being proposed the optimal rubber material despite having no information at all." "I was able to switch to domestic production and stabilize the supply chain." *For more details, please refer to the PDF document or feel free to contact us.*

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The integrated molding of metal and rubber is not going well. Troubleshooting through jig development!

Eliminate the frequent defects that occur in the integrated molding of metal and rubber through the development of jigs! Successfully transferred the mold.

■Specific Concerns "I want to transfer the mold for rubber and metal integrated molded products." "I tried several other companies, but the metal protruded, and it didn't go well." ■Solution Conceived and developed a fixture to secure the metal to the rubber. Revised molding conditions to encapsulate the metal within the rubber. ■Effects Significant reduction in material preparation time and improvement in lead time. ■Customer Feedback "The metal fits beautifully within the rubber now." "I tried several companies without success, but I'm glad we were able to successfully launch." *For more details, please download the PDF document or feel free to contact us.*

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Eliminate adhesion issues with double-sided tape for rubber products. Reduce peeling after installation!

I want to avoid adhesive failure after vehicle installation. Reduce peeling after installation by resolving issues! Rubber molding, rubber materials, double-sided tape, adhesion.

■Specific Concerns "I'm afraid that exterior parts attached with double-sided tape will peel off after installation due to poor adhesion." "I'm not very experienced with applying double-sided tape." ■Solution Developed a tool that can firmly press the double-sided tape onto the product with even pressure. Established a process to ensure that the product and double-sided tape do not come apart. ■Effect Achieved uniform adhesion of the double-sided tape. ■Customer Feedback "With the development of the tool and the standardization of work conditions, it has become a process that I can trust and rely on." *For more details, please download the materials or feel free to contact us.*

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Protect rubber products from ozone. Reduced replacement frequency with highly weather-resistant materials!

I want to improve the degradation of rubber products caused by ozone cracking. By switching to highly weather-resistant materials, the replacement frequency drastically decreases!

■Specific Concerns "A product used outdoors that develops severe cracking in about a year." "Replacing it is a hassle, and I want to reduce this replacement work..." ■Solution Add appropriate aging inhibitors ■Effects Achieved over twice the weather resistance compared to conventional products Replacement frequency changed from 1 year to over 2.5 years Reduced workload for workers due to decreased replacement frequency ■Customer Feedback "I never thought that just changing the materials would have such an effect." "With the reduced replacement frequency, I've been able to allocate time to other tasks!" *For more details, please refer to the materials or feel free to contact us.*

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I want to eliminate irregular lines (weld lines) and remove appearance defects!

I want to eliminate the irregular lines (weld lines) that appear on rubber products. By reviewing the molding conditions, we can resolve appearance defects and insufficient strength, contributing to improved yield!

■Specific Concerns "I have irregular lines that make the appearance defective." "We're producing a lot of defective products... I want to improve the yield." ■Solution Reviewing molding conditions such as the positioning of rubber materials and the shape of the materials used. ■Effects Elimination of weld lines Improvement in appearance quality Increased productivity in molding and inspection processes due to yield improvement ■Customer Feedback "The appearance has really improved!" "The inspection process has become easier due to the yield improvement." *For more details, please download the catalog or feel free to contact us.*

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Oil is surfacing on the surface of the rubber products. Review the materials to reduce appearance defects!

Oil is surfacing on the surface of rubber products, causing discoloration. By reviewing the rubber materials and molding conditions, we can reduce appearance defects and contribute to expanding the range of developed products!

■Specific Concerns "I discovered discoloration on the surface of the rubber product that looks like oil is surfacing after prototyping." "Since the launch is approaching, I want to resolve this somehow." ■Solution Adjust the formulation of the rubber material to improve the mixing of oil and rubber, and also adjust the pressure during the molding process. ■Effects Elimination of bleeding Significant reduction in appearance defects Expansion of the development product repertoire ⇒ Successfully launched the new product and increased the development repertoire. ■Customer Feedback "The appearance defects dramatically decreased, and we were able to launch successfully." "I gained confidence in developing this type of product and will pursue development more actively." *For more details, please download the materials or feel free to contact us.*

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I want to create precision large-diameter gaskets. By innovating the mold with large machinery, we achieve high precision!

I want to create precision large-diameter gaskets. By innovating the mold and producing with a large molding machine, we achieve high precision and contribute to improved machine performance!

■Specific Concerns "I want to create a large precision gasket for industrial machinery." "There are no rubber manufacturers who can take on the strict precision requirements." ■Cause As the product size increases, it becomes difficult to manufacture high-precision rubber products due to the unique shrinkage of rubber. ■Solution Using large molding machines and trial and error with molding conditions. Innovating the mold to achieve high precision. ■Effect Achieving strict precision. Improving the performance of industrial machinery (maintaining airtightness). ■Customer Feedback "You really helped us achieve the precision we absolutely wanted." "Thanks to you, the performance of the machine improved, and we were able to create a machine that exceeded our expectations." *For more details, please download the materials or feel free to contact us.*

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I want to highlight only a part of the rubber product. Improved visibility with integrated molding!

I want to change the color of only a part of the rubber product to enhance the user's visibility. Improve visibility and design with integrated molding!

■Specific Concerns "I want to add a yellow mark to make part of it stand out." "I want it to be shaped so that the mark cannot be removed." ■Solution Improvement of the rubber material embedding method. ■Effect Eliminated rubber covering and mark misalignment, resulting in a lower defect rate. Improved visibility of the yellow mark enhanced usability for end users. Enabled integrated molding of differently colored materials, contributing to the design quality of rubber products. ■Customer Feedback "This mark has increased visibility for end users, making it easier to draw attention." "This integrated molding can be applied to other rubber products too! I want to challenge the development of high-design rubber products." *For more details, please download the materials or feel free to contact us.*

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Due to a labor shortage, we cannot produce rubber products. Avoid delays in delivery by transferring the molds!

The labor shortage is serious, and we cannot produce products. We are avoiding the risk of delivery delays by transferring molds. Contributing to the stabilization of the supply chain through alternative production!

■Specific Concerns "There are many orders, but we can't produce due to a lack of manpower." "If this continues, there will be delays in delivery, and the supply chain will collapse." ■Cause Labor shortage ■Solution Alternative production through mold transfer ■Effects Compensate for delivery delays Stabilize the supply chain ■Customer Feedback "They responded quickly, and the delivery delays were resolved." "I'm really glad we were able to protect the supply chain." *For more details, please download the materials or feel free to contact us.*

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Cut costs and delivery time by 80%! Rubber molding, rubber prototyping.

I want just one rubber product for testing. Achieving short delivery times and low costs through machining, contributing to the reduction of development man-hours!

■Specific Concerns "I only want one rubber product for functionality and shape confirmation." "I am developing rubber products by creating molds for prototypes, but it takes time and costs a lot." ■Causes It is believed that molds are necessary for rubber prototyping. ■Solution Prototyping rubber products through machining without molds. ■Effects Cost reduced by 80% compared to conventional methods. Lead time shortened from 2 months to 2 weeks. ■Customer Feedback "I didn't know that prototype production of rubber without molds was possible." "Both lead time and costs have been compressed, dramatically reducing development man-hours!" *Please note that there are conditions regarding shape and material for rubber product prototyping through machining. For more details, please download the materials or feel free to contact us.

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I want to create pure white rubber products. Making high-design rubber products possible!

I want to create pure white rubber products. Rubber products are not just "black"! By developing processes for colored specifications, we can explore new markets with highly designed rubber products!

■Specific Concerns "I want to create a pure white baseball base." "Dust gets in, making it difficult to achieve a true white, and it tends to discolor easily." ■Solution Conduct the mixing, shaping, finishing, and packaging processes using a "color-specific specification." ■Effect Enables the production of beautiful colored rubber products. It is now possible to produce rubber products in "pure white" or "bright red." Designing high-quality rubber products without color constraints has become feasible. ■Customer Feedback "I was troubled by discoloration, but I was able to create the pure white baseball base I wanted." "I want to plan colorful rubber products! This could open up a new market." *For more details, please download the materials or feel free to contact us.*

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In just one week, it's falling apart. Contributing to productivity improvement with the right rubber materials!

Worn out after just one week of use" "Unable to achieve the desired effect" "We contribute to improving productivity by proposing appropriate rubber materials!

■Specific Concerns "After a week, it becomes worn out, rendering the rubber useless." "I don't want electricity to pass through, but it does, resulting in a mountain of defects." ■Solution Investigate the usage environment Switch to materials that can withstand ultra-high concentrations of acidic chemicals while ensuring "electrical insulation." ■Effect Extended lifespan from 1 week to 2 months ■Customer Feedback "Electrical insulation has been secured, and defects have significantly decreased." "The frequency of replacements has also decreased, greatly improving work efficiency." *For more details, please download the catalog or feel free to contact us.*

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Recycled rubber has negative effects. A review of materials enables the creation of sustainable rubber products!

Is recycled rubber harmful? With the right recycled rubber, it is possible to create environmentally friendly and sustainable rubber products!

■Specific Concerns "I tried mixing inexpensive recycled rubber to reduce costs, but it didn't work out." "The molding time is too long, leading to increased labor costs." ■Solution We resolved the issue by using recycled rubber that has a proven track record in our company! ■Effects Molding time was reduced by half, leading to a decrease in labor costs. The degassing improved, resulting in a significant reduction in defects. It became possible to develop environmentally friendly rubber products utilizing recycled rubber. ■Customer Feedback "This experience taught me that while cost is important, it's crucial to assess the overall balance and the characteristics of raw materials." "I felt the potential to develop sustainable products that consider the environment even in rubber products." *For more details, please download the materials or feel free to contact us.*

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I want just one prototype of a rubber product. No mold needed, significantly reducing development time!

I want a single rubber product. No need to create a mold, significantly reduce the man-hours for manufacturing and developing rubber products! Recommended for initial development.

■Specific Concerns "I want just one rubber product as a prototype." "Since it's in the initial stage, I want to reduce costs due to potential shape changes." ■Solution Production of one-off items through machining and lathe processing ⇒ Machining and lathe processing can be done even with rubber. It's perfect for shape confirmation and functionality checks during development! ■Effects - Shortening of development time: There are cases where the development period was reduced from 2 months to 2 weeks. - Reduction of development costs: There are cases where costs were reduced by up to 80%. - Lowering the difficulty of development efforts. ■Customer Feedback "I had given up on prototyping rubber parts due to the labor involved, but this solved the issue." "I can try various shapes, allowing me to validate many hypotheses!" *Please note that there are conditions regarding materials and compatible shapes. Feel free to contact us for more details.*

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One week until the deadline. Avoid stockouts with alternative production and reduce the risk of line stoppage.

Delays occurred in overseas production. By using alternative production at super high speed, we avoided assembly line stoppages and reduced the risk of supply chain disruptions!

■Specific Concerns "The parts procured from overseas are likely to be out of stock." "I need something done within a week." ■Solution Alternative production using spare molds ⇒ Since there were spare molds in Japan, we were able to send the molds on the same day, perform the mold installation processing (to make it compatible with our machines) in 2 days, and start mass production within "3 business days" from the consultation. ■Effects - Avoided the halt of the final assembly line - Improved procurement environment in case of emergencies ■Customer Feedback "We were really helped by avoiding the halt of the assembly line!" "The quality level was high, and we were able to ship with confidence!" *For more details, please download the catalog or feel free to contact us.*

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I want to make a rubber product that has a clean surface, is thin, and long!

I want to create long rubber products for use in exterior parts. Achieving thin and long rubber products through large-scale molding! Contributing to the enhancement of the product lineup!

■Specific Concerns "I want to create a thin, long protector about one meter in length." "The surface is getting scratched, and the yield is very poor." ■Causes Long rubber products of about one meter are prone to gas marks due to their larger size. ■Solutions Material selection Organizing molding conditions ■Effects Achieving products with a clean surface ■Customer Feedback "I was helped by being able to redo the material selection and create a satisfactory product." "I didn't think that thin, long rubber products would be this difficult; it was really helpful." *For more details, please download the materials or feel free to contact us.*

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I want to eliminate rubber burrs. Reduce complaint handling and re-inspection time!

Are you struggling with rubber burrs? Review your process to reduce complaints and re-inspection time!

■Specific Concerns "The rubber burrs are remaining on the product." "Is there a way to finish the burrs more cleanly?" ■Solution We have implemented a process using the appropriate molding machine! ■Effects - Elimination of burr residue - Resolution of strength issues due to undercooking - Reduction of setup weight, with a 50% decrease compared to conventional methods ■Customer Feedback "Thanks to the review of the process, we no longer need to conduct re-inspections." "The burr residue has been eliminated, so we no longer have to spend time on complaint handling." "It has been very helpful both in terms of quality and cost." *For more details, please download the catalog or feel free to contact us.*

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I would like to request the assembly of rubber products. Reduce the hassle of procurement management!

I would like to request everything from molding rubber products, applying double-sided tape, packaging, to delivery. We provide a consistent system to deliver to our customers and reduce the hassle of procurement management!

■Specific Concerns "I want rubber products to be packaged with double-sided tape and shipped directly to the customer." "There are many items needed for assembly, and managing them is difficult. Management costs are high." ■Solution Our company provides a comprehensive service from "material mixing ⇒ molding ⇒ tape application ⇒ packaging ⇒ delivery." ■Benefits Reduction of procurement management effort Shortening of lead time Compression of delivery costs ■Customer Feedback "They arranged everything from the design of the adhesive jig to the packaging materials, making the startup smooth." "I was truly relieved to be freed from the need to worry about the entire process." *For more details, please download the materials or feel free to contact us.*

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I want you to make only the necessary amount. Reduce inventory risk with small-scale production!

I want you to produce only the necessary amount of rubber products. With a small-scale production system from rubber material to molding, it contributes to reducing inventory risk and enabling agile procurement!

■Specific Concerns "I want to receive only the necessary amount of rubber products, but due to lot issues, I can't." "I purchased a lot, but I have too much inventory..." ■Solution Establish a small-scale production system for rubber materials (from 1kg of rubber materials) Produce only the necessary amount of rubber products in the molding process ■Effects Able to accommodate small orders such as "5 pieces" or "20 pieces" Reduction of inventory risk and storage space ■Customer Feedback "I thought small-scale production of rubber wasn't possible, but I was helped by their support." "I had been pointed out about inventory risk. Thanks to this, my storage space has become tidier and it has led to increased efficiency." *For more details, please download the materials or feel free to contact us.*

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The subcontractor has gone out of business. Consolidating rubber material mixing and molding to improve quality and reduce burden!

The procurement of rubber materials is complex from Company A, and finished products are sourced from Company B. Production transfer due to business closure. By consolidating rubber material mixing and molding, we achieve quality improvement and reduced burden!

■Specific Concerns "I want to transfer production because the rubber molding manufacturer I had been using has gone out of business." "I'm also handling the procurement of rubber materials, and honestly, it's quite difficult to manage." ■Solution Our company provides a comprehensive service from rubber material mixing to molding and delivery. We align quality levels during the transfer and refine the processes. ■Effects The production transfer resolves the risk of disruption in the supply chain. The comprehensive service from rubber material mixing to delivery significantly reduces procurement management efforts. By refining the processes, both quality and delivery times have greatly improved compared to before the transfer. ■Customer Feedback "I was really helped by being able to successfully transfer production when I was in trouble due to the sudden closure of my subcontractor." "Since they provide a comprehensive service for rubber materials as well, my management has really improved, and they maintain quality and delivery compliance, which is great." *For more details, please download the materials or feel free to contact us.*

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I want to add patterns to rubber products. Enhance design quality to contribute to market development!

I want to enhance the design quality of rubber products. By adding patterns to the surface of rubber products, we can create a sense of luxury. Improving design quality will contribute to the development of new markets!

■Specific Concerns "I want to add patterns to the surface to create a sense of luxury." "When I tried it before, scratches appeared on the patterned part, so I gave up." ■Solutions We will modify the mold to achieve the desired pattern. We will refine the molding conditions to significantly reduce defects. ■Effects We will create high-design rubber products that convey a sense of luxury. We will contribute to the development of new markets. ■Customer Feedback "I didn't know it was possible to add patterns to rubber products." "I want to plan more highly designed rubber products." "The scratches are gone, and I was able to transition to mass production with confidence." *For more details, please download the materials or feel free to contact us.*

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Painting rubber products? Contributing to the longevity and design enhancement of products!

I want to prevent the deterioration of rubber products and add gloss to the rubber material. Contributing to the longevity and premium feel of rubber products through painting!

■Specific Concerns "I'm using it outdoors, but I wonder if there's a way to eliminate the degradation and color change of rubber products." "I want to create a sense of luxury with a glossy surface, and since I need rebound elasticity, I want to use rubber as the material." ■Causes The rubber material is not suitable, or the molding process is not done well. ■Solutions Use rubber materials for painting. Refine the molding and finishing processes. ■Effects By coating rubber products with paint, the degradation of rubber is significantly reduced! Achieve a beautiful gloss and create a sense of luxury! ■Customer Feedback "I was struggling with the degradation and color change of rubber products, but now I can confidently say they have a long lifespan!" "Since I can paint with various colors, the design quality has greatly improved!" *For more details, please download the materials or feel free to contact us.*

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Unable to procure rubber materials. Avoiding stock shortages through rubber mixing outsourcing contributes to BCP as well!

Due to a mechanical failure, we are unable to procure rubber materials. By outsourcing rubber mixing, we can avoid stock shortages and contribute to optimizing our in-house production resources and BCP measures!

■Specific Concerns "The machine is broken and we can't mix rubber... I urgently need help." "We don't have enough manpower to supply rubber materials. Please mix it for us instead." ■Causes Differences in machines and mixing methods ■Solutions Alternative production through production adjustments Aligning mixing conditions for quality stability ■Effects Avoiding stockouts of rubber products with approaching deadlines Securing alternative procurement sources as a BCP measure ■Customer Feedback "I was worried about what would happen when the machine wasn't working, but I was really helped by the urgent setup of alternative production." "As a BCP measure, we now have alternative procurement sources to avoid all kinds of risks such as natural disasters and labor shortages!" *For more details, please download the materials or feel free to contact us.*

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I want to prototype large rubber products. Reduce setup labor costs with molds that can be converted for mass production.

I want to prototype rubber products that are larger than hand size and have complex shapes. The prototype will be made with molds that can be repurposed for mass production. This will contribute to reducing labor costs during the mass production startup!

■Specific Concerns "I want to prototype rubber products with complex shapes that are larger than hand size." "This is my first attempt, so I want to try various rubber materials." ■Common Issues Development costs ■Solutions Create molds that can also be used for mass production and conduct prototyping. Prepare multiple rubber materials during prototyping. ■Effects Functionality confirmation through prototypes. Reduction of labor and costs during mass production startup. ■Customer Feedback "I had given up on prototyping because the product size is large and the shape is complex, but I'm really glad I was able to prototype." "Although there were mold costs, the fact that the molds can be repurposed for mass production allowed us to reduce labor and costs during the mass production startup!" *For more details, please download the materials or feel free to contact us.*

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I'm struggling without alternatives. Producing alternatives from on-site surveys to reduce costs!

Unable to procure parts made from different materials, we want alternatives. Investigate the application and usage environment on-site. We propose alternatives made of rubber, achieving a 70% cost reduction compared to conventional options.

■Specific Concerns "I was using natural material parts in machines that process metal, but I can no longer procure those parts due to business closure." "I don't know much about rubber, but I wonder if a substitute can be made from rubber. I would like someone to take a look." ■Causes The application and usage environment are not well understood. ■Solutions Thorough on-site investigation of application and usage environment for rubber material selection. Comprehensive support from product design, mold creation, to molding based on actual materials of different types. ■Effects Functionality improved compared to the old material. Cost reduced by 70% compared to the procurement price of the old material. ■Customer Feedback "I really appreciated the one-stop support from material selection to product design and molding!" "I was prepared for a cost increase while searching for substitutes, but I was surprised to see such a significant cost reduction!" "I was turned away by other rubber suppliers, but I was grateful for the willingness to consult with me!" *For more details, please download the materials or feel free to contact us.*

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There are no takers for large rubber products. Contributing to increased productivity through changes in the molding method.

I want to transfer the production of rubber products over 10 kg. Change the molding method from injection molding to direct pressure molding through mold modification! Contribute to improving production capacity and investment capacity!

■Specific Concerns "I want to transfer production to increase investment capacity." "I want to transfer rubber products over 10 kg produced by injection molding, but there are no takers due to the size of the products." ■Causes Due to the size of the products, there are few places that can handle them with injection molding. ■Solutions Modify the injection molding molds to direct pressure molding molds. Conduct thorough molding trials to maintain quality before the transfer. ■Effects Improved production capacity and investment capacity for the customer. Achieved a production system that allows the customer to specialize in their area of expertise. ■Customer Feedback "It was unprecedented to modify injection molding molds for direct pressure molding, but we were able to produce without any change in quality compared to before the transfer, which was a great help." "By transferring production, we were able to replace existing equipment with new equipment, secure production capacity, and we are now looking forward to further investments!" *For more details, please refer to the materials or feel free to contact us.*

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I want to create rubber products like this. We provide comprehensive support from design to mass production, turning your ideas into reality!

No drawings needed! I want to create rubber products like this. We provide comprehensive support from product design to mold design, material selection, prototyping, and mass production, turning your ideas into reality and alleviating your concerns!

■Specific Concerns "The machines we use in-house have severe oil leaks, which is reducing our production efficiency." "I think using rubber products could prevent oil leaks, but I don't know how to proceed." ■Causes Not understanding rubber prevents us from realizing what we want to achieve. ■Solutions Product design based on on-site surveys and hearings. Comprehensive support from mold design to material selection, prototyping, and mass production. ■Effects We were able to realize our ideas that had been in development for about two years and eliminate oil leaks. By providing comprehensive support, we were able to launch mass production in about two months. ■Customer Feedback "Thanks to the product design work, we were able to concretize the discussion all at once." "Regarding material selection, the explanations of the characteristics and pros/cons of each rubber material allowed us to proceed with confidence." "We were able to achieve our primary goal of preventing oil leaks, which improved production efficiency." *For more details, please download the materials or feel free to contact us.*

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The machinery is broken and cannot produce. Alternative production of large rubber products to avoid stock shortages!

The machine is broken; I want you to produce in its place. Alternative production of large rubber products with urgent startup. Free from the risk of supply chain disruption! Effective for BCP as well.

■Specific Concerns "The machinery at the supplier of large rubber products has broken down, and production cannot continue." "I would like you to produce in its place and meet the delivery deadline in one week..." ■Solution Alternative production using our large molding machine Production startup within 3 business days from consultation ■Effect Released from the risk of supply chain disruption Secured an alternative procurement source as a BCP measure ■Customer Feedback "Thanks to the quick response, we were able to protect our supply chain without any stockouts." "We were able to secure an alternative procurement source for BCP in case something happens!" *For more details, please download the catalog or feel free to contact us.*

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Integrated molding of metal and rubber in a size suitable for both hands, mold transfer is also acceptable!

The cooperating factory has gone out of business, and it is no longer possible to perform integrated molding of metal and rubber in a size suitable for both hands. Contributing to reducing procurement effort with a consistent response from adhesive application!

■Specific Concerns "The cooperating factory went out of business, and there is no place that can produce integrated metal and rubber molded products the size of both hands." "The issue is that the metal and rubber do not adhere well and are prone to peeling, and we want to improve that." ■Solution Separate adhesive and molding processes ⇒ Transfer all processes to production and provide integrated support Completely review the adhesive application process ■Effects Reduced adhesive failure between metal and rubber By combining the previously separate adhesive and molding processes, the customer's procurement workload has been reduced ■Customer Feedback "By reviewing the adhesive process, we have eliminated adhesive failure issues." "It was honestly a hassle to have the adhesive process handled by Company A and the molding by Company B separately... By providing integrated support, it has become very efficient." *For more details, please refer to the materials or feel free to contact us.*

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For those troubled with rubber products: A must-see for product development, production management, and sales professionals!

Solve your problems with rubber products over 1 meter in size from both hands! Prototype, mass production, and mold transfer support available!

Are you struggling with rubber products over 1 meter in size? Do you have any of these concerns? 【Product Development Personnel】 I want to develop satisfactory rubber products! I want to understand the characteristics of rubber, production technology, and quality issues to develop products, but I can't find anyone to teach me… 【Production Management Personnel】 Facing a procurement crisis due to business closures and labor shortages! I want to transfer molds. I'm considering mold transfer due to concerns about supplier stability, but I can't find anyone to take it on… 【Sales Personnel】 I want to increase our company's capacity! I want to take on new work, but our current production and supply capabilities can't handle it. We will solve all these concerns at once! ■ Comprehensive support from prototyping to mass production launch We provide consistent support from material selection suitable for the application and required standards to prototyping and mass production! ■ Stable supply through mold transfer from other companies We can transfer molds used by other companies as they are! We ensure stable supply while maintaining quality and delivery times! ■ Spot and emergency speed response We will take on your existing molds as they are! We have a track record of launching in as little as one week! *For more details, please download the materials or feel free to contact us.

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I want rubber products compliant with the Food Sanitation Act! Support from obtaining permits to mass production.

I want rubber products that comply with food sanitation laws! We support everything from obtaining approval for rubber materials to product commercialization. Our comprehensive support reduces the hassle during the startup phase.

■Specific Concerns "I want rubber products that comply with the Food Sanitation Act, but I'm not sure about it." "I need to obtain approval and prove that the rubber products are qualified." ■Solution Develop a formulation of rubber materials that complies with the Food Sanitation Act. Obtain the necessary approvals and move to mass production. ■Effects Consistent support from material selection to approval acquisition and mass production, reducing effort. Achieved startup about one month earlier than usual. ■Customer Feedback "They provided consistent support from arranging rubber materials to obtaining approvals, making the startup really easy." "The schedule was about one month earlier than I expected, and we were able to smoothly move to mass production." *For more details, please refer to the materials or feel free to contact us.*

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I want to eliminate the strange patterns that appeared on the surface of rubber products. This will contribute to improving yield!

Is rubber weak against the summer heat? Reviewing material composition helps eliminate scorching (material burning) and contributes to improved yield!

■Specific Concerns "There are strange patterns all over the product surface... there are no issues with the mold." "The defect rate has increased, and I want to improve the yield." ■Solution Review the material formulation to prevent material scorching. ■Effect Elimination of scorch (material burning) *Scorch (material burning)... A chemical reaction of the uncured rubber material begins due to high external temperatures and humidity, causing defects during molding. Improvement in yield (5% reduction in defect rate). ■Customer Feedback "Thanks to the review of the rubber material, scorching has stopped, and it has been a great help." "Thanks to this, the yield has improved, and the defect rate has decreased by 5%!" *For more details, please refer to the materials or feel free to contact us.

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