BATROSS List of Products and Services

The MX2034 4-20mA proximity transmitter and the MX8030 proximity probe are essential for monitoring vibrations. It is often said that control systems should not be used as machine protection systems (MPS) or vibration monitoring systems (VMS). The problem is that control systems are frequently used as machine protection systems. The machine protection system is a function added to the control system. The control system is essential for operating the plant. The control system is responsible for the protection functions of the machinery and processes. *For more details, you can view the related links. For more information, please download the PDF or feel free to contact us.*

• Vibration Monitoring
• Other process controls

To avoid serious problems, it is essential to continuously monitor the vibration levels of machines. Earthquake monitoring is a useful technology for detecting machine vibrations. In earthquake monitoring, sensors installed on or near the machine are used to measure the vibrations that occur. These sensors can include accelerometers, velocity sensors, or other types of vibration sensors, depending on the application. *For more detailed information, please refer to the related links. For more details, you can download the PDF or feel free to contact us.*

• Vibration Monitoring

Reciprocating compressors are an essential part of many industrial processes. Reciprocating compressors are important machines that many industries rely on. For industries that handle compressed gases in pipelines, refineries, chemical plants, and air separation units, these machines are indispensable. Like many other machines, it is important to perform proper maintenance to ensure that reciprocating compressors operate safely and efficiently. By adjusting the monitoring suite according to the importance of the machinery, you can ensure a return on investment for the monitoring system. *For more details, you can view the related links. For further information, please download the PDF or feel free to contact us.*

• Vibration Monitoring

Monitoring the health of assets such as rotating machinery and reciprocating machinery is essential for many industries. Many industries rely on various types of rotating and reciprocating machinery to ensure processes function correctly and to maintain timely and safe operations. Operators need to ensure that equipment is functioning properly so that production proceeds as scheduled. It is necessary to monitor the vibrations of rotating equipment such as pumps, fans, cooling towers, blowers, and motors. Vibration sensors (usually with voltage output) or transmitters (4-20mA output) that monitor the vibration output from the machinery serve as effective devices for monitoring this equipment. The type of sensor or transmitter can be selected based on the speed of the machinery and the type of bearings used. *For more detailed content, please refer to the related links. For more information, feel free to download the PDF or contact us.

• Vibration Monitoring
• Sensors

Extending the lifespan of pumps ensures proper performance and leads to cost reduction. Pumps are essential equipment in many industrial processes and are subject to significant wear due to aging. One way to extend the lifespan of pumps and ensure proper performance is through vibration monitoring. Vibration monitoring allows for the early detection of potential issues, enabling corrective actions to be taken before problems escalate and lead to increased costs. *For more details, please refer to the related links. For more information, you can download the PDF or feel free to contact us.*

• Vibration Monitoring
• Other pumps

Metrix Vibration offers several types of innovative transmitters to meet the needs of vibration monitoring. Vibration transmitters measure the vibration levels of machinery for trend analysis. Maintenance teams use vibration transmitters for condition monitoring, gaining insights into the overall amplitude of vibration signals. The output of the vibration transmitters is 4 to 20 milliamperes (mA). Vibration transmitters provide the overall vibration level and indicate the magnitude of stress on assets that are rotating or reciprocating. *For more details, you can view the related links. For more information, please download the PDF or feel free to contact us.*

• Vibration Monitoring

Integrated Gear Centrifugal (IGC) compressors are used in the oil and gas, chemical processing, food and beverage industries, and other sectors that require a constant pressure source at moderate pressures. The impellers of multi-stage IGC compressors are driven by a pinion connected to a gearbox. A large bull gear drives the pinion at high speed. The rotational speed of the pinion typically ranges from 20,000 to 60,000 rpm, but it can reach up to 100,000 rpm. The bull gear is usually driven by an induction motor that operates at 1,500 to 3,600 rpm. *For more detailed information, please refer to the related links. For further details, you can download the PDF or feel free to contact us.

• Other machine elements

Vibration monitoring helps enhance the reliability, efficiency, and safety of machinery. Vibration monitoring systems play a crucial role in detecting potential issues in machinery across various industries. Currently, these systems monitor rotating machinery such as pumps, turbines, motors, compressors, and fans, as well as reciprocating machinery and other equipment like piping and support structures. These systems estimate information about the health of the equipment by detecting irregularities and anomalies. This information aids in improving the efficiency and lifespan of machinery. *For more details, you can view the related links. For further information, please download the PDF or feel free to contact us.*

• Vibration Monitoring

In industrial settings, resonance and vibration have been proven to be more dangerous than one might initially imagine. Engineers may have assumed they were considering these forces, but they often underestimate the potential of these seemingly small movements to put operators in serious danger. Here, we will explore these concepts, their relationships, and ultimately how they impact machine assets. *For more detailed content of the blog, please refer to the related links. For more information, you can download the PDF or feel free to contact us.*

• Vibration Monitoring

Remote vibration monitoring is a fundamental need. In today's factories, it is essential to grasp and control parameters of industrial processes such as flow rate, temperature, pressure, and liquid level in order to produce high-quality products. Large-scale industrial process plants are equipped with various rotating and reciprocating machines, and there is a demand for measuring variables such as shaft vibration amplitude, casing seismic vibration, bearing temperature, lubrication oil temperature, and seal oil pressure. These parameters are crucial for the smooth operation of machinery and the prevention of catastrophic failures. Signal conditioning is a powerful tool that can be utilized for the measurement, control, and monitoring of important parameters, as well as for reducing erroneous measurements. Here, we will explain how vibration monitoring works in plants and why highly flexible products are important. *For more details, you can view the related links. For further information, please download the PDF or feel free to contact us.*

• Vibration Monitoring

The MX2033 three-wire driver and MX2034 4-20mA transmitter are part of the Metrix digital proximity system. In the late 1950s, a proximity system was invented to measure rotor vibration and position. The eddy current proximity probe system was ideal for monitoring machines with fluid film bearings without making contact with the vibrating shaft. The concept of shaft monitoring for fluid film bearing machines was not new. Shaft riders (essentially spring-loaded plungers that make contact with the shaft, with an accelerometer incorporated at the opposite end) have been providing vibration information for decades. *For more details, you can view the blog content through the related links. For more information, please download the PDF or feel free to contact us.*

• Vibration Monitoring

This blog post explains earthquake sensors. This typically refers to machines equipped with rolling bearings. In machines with fluid bearings, proximity sensors that can be extended with earthquake sensors mounted on the casing are usually used. At Metrix, we distinguish between earthquake sensors and earthquake transmitters based on the output required for monitoring or protection systems. If a customer requires a 4-20mA output, we use an earthquake transmitter. Here, we will focus on earthquake sensors that provide voltage output for monitoring systems. *For more details about the blog, you can view it through the related links. For more information, please download the PDF or feel free to contact us.*

• Vibration Monitoring

With the advancement of technology, digital proximity systems continue to evolve. Like all technologies, proximity systems have come a long way in monitoring rotating machinery and reciprocating machines. The proximity systems used for vibration monitoring began with the development of the first linear system in the late 1950s. This proximity system was capable of measuring with an accuracy of up to one-thousandth of an inch. *For more details, you can view the related links. For more information, please download the PDF or feel free to contact us.*

• Vibration Monitoring

The 5485C speed sensor and the SA6200A acceleration sensor are two examples of Metrix's seismic sensors. The reliability of a predictive maintenance program depends not only on detecting problems but also on identifying their root causes. Saying "the bearing is in the early failure stage and still has 10 years of life left" is completely meaningless. All installed rolling element bearings (REB) are in the early failure stage from the moment they are installed. Although marketing information does not explain it this way, rolling bearings are not "frictionless" bearings. The grease or oil that lubricates the bearings helps reduce friction within the bearings, but over time, degradation begins due to normal wear. *For more details, you can view the blog through the related links. For more information, please download the PDF or feel free to contact us.

• bearing
• Vibration Monitoring

With the evolution of technology, Metrix's earthquake sensors play an important role in vibration monitoring. Vibration monitoring has repeatedly demonstrated its value in industrial settings. These systems can be configured to allow employees to intervene before vibrations begin to disrupt operations from within. As workforce reductions and automation of industrial processes progress in factories, the need to understand the condition of rotating machinery and reciprocating machinery is increasing. The appropriate method for monitoring machine assets is vibration monitoring. *For more details, you can view the related links. For further information, please download the PDF or feel free to contact us.*

• Vibration Monitoring

Proximity systems are used to monitor the vibration, position, and speed of fluid film bearing machines. They are also used to measure the wear of the rider band in reciprocating compressors and as a phase measurement source for machine diagnostic systems and condition monitoring systems. Due to the damping of fluid film bearing machines, rotor vibrations often do not transmit to the casing. Proximity probes that monitor radial and axial movements of the shaft provide the necessary information to accurately assess the condition of the machine. *For more detailed information, please refer to the related links. For further details, you can download the PDF or feel free to contact us.*

• bearing
• Vibration Monitoring

We strongly recommend regular calibration checks to optimize equipment and machinery. Most proximity systems are robust, durable, and provide very accurate results. Some manufacturers recommend not verifying the calibration of proximity sensor systems. This may be due to the lack of a method to perform calibration in the field. In industrial plants, it is common practice to perform calibration verification and calibration of measuring instruments such as temperature, pressure, flow, and level sensors annually. *For more details, you can view the related links. For more information, please download the PDF or feel free to contact us.*

• Calibration and repair
• Other measurement and measuring equipment

Pumps and motors are one of the important machines in factories. Typically, these are essential elements in processes and are widely used in various industries for the transfer of liquids, pressure increase, and circulation of fluids within systems. They play a crucial role in numerous processes such as oil and gas production, chemical processing, water supply, wastewater treatment, and cooling systems. Pumps move liquids from one place to another by accelerating the liquid using centrifugal force. In the case of centrifugal pumps, centrifugal force is utilized, while in the case of positive displacement pumps, a certain amount of liquid is captured and physically pushed to the desired location. Both are usually driven by motors. Positive displacement pumps are further classified into reciprocating pumps and rotary pumps. *For more detailed information, you can view it through the related links. For more details, please download the PDF or feel free to contact us.*

• Other pumps
• Other motors
• Plant Maintenance

The MX2033 driver and MX2034 transmitter are Metrix's premier proximity vibration monitoring devices. It has long been recognized that monitoring fluid film bearing machinery with proximity sensors is effective. There are a few exceptions, such as monitoring the crankshaft of reciprocating compressors, but they are very few. Fluid lubrication of fluid film bearings typically significantly dampens the vibrations of the rotor, so vibrations are not detected in the casing. The fluid wedge formed by the rotor rotating within the bearing clearance provides shock absorption and allows for relative motion between the rotor and casing, making the use of proximity sensors appropriate. *For more detailed information, please refer to the related links. For further details, you can download the PDF or feel free to contact us.*

• Vibration Monitoring

The "Metrix 5580" is a smart signal conditioner that can display earthquake output in peak or RMS units. By connecting a mini USB port on the front panel and using easy-to-set-up software, setup and usage are simple. It is highly recommended for industrial sites where setting up may be challenging. It can drive 4-20mA signals up to 2km and dynamic signals can be driven up to 300m (1,000 feet) without signal degradation. 【Features】 ■ 2-channel module, 1-channel or 2-channel enabled ■ Field-configurable full-scale range ■ Field-selectable input types and output scale units ■ Field-reconfigurable bandpass filter ■ Frequency filters tailored to specific machine conditions *For more details, please download the PDF (English version) or feel free to contact us.

• Generator
• fan
• Turbine

The "SV6300" is a vibration sensor that supports a wide range of vibration frequencies and can replace movable coil type speed converters with solid-state sensors, making it suitable for various machines. The built-in amplifier provides high-level, low-impedance output for connecting to 4-20mA output controllers or vibration monitors. It is composed of a piezoelectric sensor and amplifier that are unaffected by changes in ambient temperature, and is designed with a stainless steel case that allows for continuous measurement even in humid or highly corrosive environments. 【Features】 ■ Resistant to the effects of lateral vibrations ■ Can be connected to any axis ■ No phase shift due to mounting posture ■ Solid-state speed output *For more details, please refer to the PDF document or feel free to contact us.

• Sensors
• Other electronic parts

The ST5484E is a self-powered velocity converter that integrates a piezoelectric accelerometer, signal integration, RMS peak detection, and DC 4-20mA signal adjustment into a single package. It can be directly connected to the device case or bearing housing without the need for a signal adjustment device. To reduce installation costs, it can also be used in conjunction with an intrinsically safe safety barrier, or directly connected to explosion-proof piping adapters to enhance explosion protection and safety. 【Features】 - Eliminates radio noise generated from devices like radios - Excellent moisture resistance - Dynamic signal processing - Various connection methods - Robust design *For more details, please refer to the PDF document or feel free to contact us.

• Sensors
• Other electronic parts

The "SA6200A" is an ideal vibration sensor that supports a wide range of vibration frequencies and is used in various machines. It is composed of a piezoelectric sensor and amplifier that are not affected by changes in ambient temperature. It is electrically isolated from the detection circuit. Additionally, the built-in amplifier can provide a high-level, low-impedance output that complies with industrial standards. 【Features】 ■ High precision and high reproducibility ■ Prevents polarity mistakes during wiring with METRIX independent polarity terminals IPT ■ Prevents misrepresentation of low frequencies as high-frequency noise through ski slope elimination technology *For more details, please refer to the PDF materials or feel free to contact us.

• Sensors
• Other machine elements

The "PRO" series has almost the same functions, differing only in the shape of the housing and the size of the connections for the vibration switches. There are three models in the lineup: "PRO440," "PRO450," and "PRO6000." They can be installed on or near equipment in explosion-proof areas or under environmental conditions typical of industrial plants. 【Features】 ■ Designed to be mounted in a position that is easy to see and operate ■ Equipped with dustproof, moisture-proof, and rust-proof features ■ Compatible with signals from converters for vibration, shock, temperature, water level, and flow ■ Vibration switches support upper limit alarm settings *For more details, please refer to the PDF materials or feel free to contact us.

• Other electronic parts
• Other machine elements

The "MX8031" is an extension cable that can be used with or without protective sheathing, the "VIBELOCK" connector, and a 3-axis cable. It is compatible with all "MX8031" φ5 and φ8 series, as well as BN Corporation's "3300" and "3300XL" (φ5, φ8). All of our products are assigned the certified "10000" part number, which is displayed on the product label along with the "MX8031". 【Product Specifications】 ■ Operating Temperature - Probe: -51 to +177℃ - Extension Cable: -51 to +177℃ - Converter: -40 to +85℃ ■ Relative Humidity: 95% without condensation ■ Pressure Rating: 80 bar (φ8 probe) ■ Weight - Probe: 298g - Extension Cable: 33g/m ■ Patent: Digital Performance Curve Technology (USA Patent: "7768258") *For more details, please refer to the PDF documentation or feel free to contact us.

• cable
• Other machine elements

The "MX8030" is a product composed of an 8mm diameter probe equipped with a VIBELOCK connector and a 3-axis cable. It adapts to all standard connection screw diameters and shapes required by API670. It supports a full range of 2mm and is designed to provide measurement performance compliant with API670 when used with MX8031 and MX2033. 【Features】 ■ Composed of an 8mm probe equipped with a VIBELOCK connector and a 3-axis cable ■ Adapts to all standard connection screw diameters and shapes required by API670 ■ Designed to provide measurement performance compliant with API670 ■ Fully compatible with BN's "3300" and "3300XL" 8mm probes *For more details, please refer to the PDF materials or feel free to contact us.

• Other measurement, recording and measuring instruments
• Other machine elements

The "DPS" is a product equipped with performance of an eddy current proximity measurement system that is fully compliant with API670 and the flexibility of digital settings. Depending on the required output format, it consists of two converters, "MX2033" and "MX2034," along with corresponding probes and extension cables. This system allows for construction based not only on pre-set conditions such as probe tip diameter, manufacturer, extension cable length, target material, and linear range, but also taking into account the conditions that fluctuate on-site. 【Features】 ■ Performance of an eddy current proximity measurement system compliant with API670 ■ A system capable of construction considering fluctuating conditions on-site ■ Built-in functions with vibration resistance, compatible with electronic and mechanical relays ■ Alarm settings and activation delays can be programmed independently ■ Remote control allows for switching path changes and reset operations *For more details, please refer to the PDF document or feel free to contact us.

• Other electronic parts

The "HI-903" is a compact, battery-operated, self-contained vibration reference instrument. Calibration of individual sensors, switches, data collectors, and their states, accuracy, and recording operations can be verified with just one unit. By using ICP or voltage test sensor inputs, it is possible to directly connect common accelerometers and velocity transducers to confirm output operations. 【Features】 ■ On-site verification of vibration sensors, proximity sensors, and other related vibration monitoring devices ■ Easy to carry and capable of measuring with laboratory-level accuracy in the field at any time ■ Supports a wide frequency range (7Hz to 10kHz) ■ Calibration data can be recorded in internal memory and can also be output to USB flash memory ■ Issuing calibration certificates in Excel format is simple ■ After delivery, it can be operated immediately by just turning on the power * For more details, please refer to the PDF document or feel free to contact us.

• Sensors

The "AM3030" is a three-color bar meter display equipped with a numeric indicator. It can change to one color or three colors during alarms or when switching zones. By integrating excitation, display, and METRIX-made vibration transmitters, it is packaged into one compact unit. 【Features】 ■ Composed of a 1/8 DIN package that clearly displays the excitation of the converter and four programmable set values. ■ By integrating excitation, display, and METRIX-made vibration transmitters, it is composed into one compact package. ■ Capable of retransmitting analog signals and serial signals. ■ Supports DC 4-20mA signal input. ■ It is also possible to set the green, yellow, and red LED bar graph. *For more details, please refer to the PDF document or feel free to contact us.

• Other measurement, recording and measuring instruments

The "5550" is a basic and economical mechanical vibration switch that features a simple and reliable over-center snap action (mass and spring mechanism). The 5550G, with a housing suitable for use in high explosion-proof areas (IIC), is also part of the lineup. It is possible to add an optional remote reset and restart function. Additionally, an adjustable screw for setting point adjustment can also be retrofitted. 【Features】 ■ Equipped with a simple and reliable over-center snap action ■ Automatically shuts down the device or triggers an alarm in case of excessive vibration ■ An optional gold-plated plate is available to accommodate highly corrosive environments *For more details, please refer to the PDF document or feel free to contact us.

• Other machine elements

The "5500" is a compact and easy-to-use vibration meter for measuring vibrations. This intrinsically safe explosion-proof vibration meter is ideal for measuring the vibrations of operating equipment. It can also be used as a criterion for changing the operating conditions of the equipment based on the measurement results. Additionally, this simple vibration meter supports units other than SI units. 【Features】 ■ Accurate piezoelectric acceleration sensor ■ Quick vibration readings ■ Hold function for readings ■ Extended battery life with automatic power off ■ Includes alkaline 9V battery ■ Usable in intrinsically safe explosion-proof environments *For more details, please refer to the PDF document or feel free to contact us.

• Other measurement, recording and measuring instruments

The "5498JB" is a terminal box that is very effective for connecting proximity sensors. Wiring can be easily done through the four NPT threaded lead-out ports, each with a diameter of 19mm. To prevent water ingress from the other three lead-out ports that are not used, threaded plugs are also provided. 【Features】 ■ Very effective for connecting proximity sensors ■ Easy wiring through the four NPT threaded lead-out ports, each with a diameter of 19mm ■ Allows connection of extension cables and probes within the terminal box *For more details, please refer to the PDF document or feel free to contact us.

• Other machine elements

The "5485C" is a speed sensor designed for continuous use at high temperatures up to 375°C as a movable coil speed transducer. You can choose between a "built-in coated cable" or a "removable 2-pin MIL connector coated cable." It is constructed to withstand measurement environments that experience significant vibrations or cross vibrations, such as those found in gas turbines. 【Features】 ■ Shock and vibration handling is superior to that of accelerometers ■ Operating temperature can reach up to 375°C ■ Self-generating power, no external power supply needed ■ Stainless steel housing ■ Eliminates air resistance that causes friction *For more details, please refer to the PDF document or feel free to contact us.

• Sensors

The "5477B" is a vibration switch equipped with reliability as a two-wire connection and solid-state device. By separating the initial start-up and monitoring delays, it prevents unnecessary control. It features an all-weather, explosion-proof aluminum housing with a removable vibration electronic module built inside. 【Features】 ■ Speed measurement compatible with acceleration ■ Single contact ■ Separation of start-up and monitoring trip delays ■ External contact adjustable ■ LCD display available (optional) *For more details, please refer to the PDF materials or feel free to contact us.

• Sensors

Minimize Down Time • Short Lead Times, Often < 5 Days Reduce Inventory • Field Configurability Reduced Installation Cost • Flexible System Lengths Optimize Instrument Maintenance • Accuracy & Repeatability Minimize Cost of Systems • Use Existing Probes & Cables

• Vibration Testing

In the "Hardy Shaker," you can check the operation status of the earthquake sensor and transmitter installed by the customer, as well as the accuracy of the measurement results. Just as the facility's pressure and flow meters require annual checks, the earthquake sensors and transmitters do as well. This system allows you to control the checks of the earthquake sensors and transmitters within your management scope and budget. Please feel free to contact us if you have any requests. 【Lineup】 ■HI-903 (with inspection data storage function) ■HI-913 (without inspection data storage function) *For details, please contact us.

• Sensors

The SW5484E is a seismic vibration measurement device used to measure structural vibrations in bearing housings, piping, machinery housings, and mechanical support structures. It is particularly suitable for machines equipped with rolling-element bearings. Please feel free to contact us if you have any inquiries. 【Configuration & Settings】 ■ Safety Integrity Level (SIL) rating ■ 4-20 mA signal ■ Raw signal option available ■ Waterproof (IP68) ■ Approval for use in hazardous areas, etc. *For more details, please download the PDF or feel free to contact us.

• Vibration Inspection

The "DIGITAL PROXIMITY SYSTEM" is a digital proximity system that combines the performance of a fully API670 compatible eddy current proximity measurement system with the flexibility of digital configuration. The package consists of a probe, extension cable, driver, or transmitter. It is set up to operate with probes and cables from various manufacturers through a single package that can be configured on-site, eliminating the need for dozens of different drivers and transmitters. Please feel free to contact us if you have any inquiries. 【Features】 ■ Short delivery time: less than 5 days ■ Compatible with diverse configurations ■ Flexible system length ■ Accuracy & repeatability ■ Compatible with existing probes & cables *For more details, please download the PDF or feel free to contact us.

• Sensors