放電精密加工研究所 List of Products and Services

The "ZENFormer torque" is a linear digital servo press machine suitable for molding composite materials. It allows for molding that combines load control and position control, maintaining parallelism of the slide during both position control, where micron-level dead point settings can be made, and load control. With a nut drive structure, it ensures a long stroke of approximately 1 meter, accommodating large and deep drawing molding. In pressure holding mode, it can maintain pressure for up to 180 minutes in 1-minute increments, while in high cycle mode, it can set pressure holding for up to 320 seconds in 0.01-second increments. 【Features】 ■ High-precision processing combining load control and position control ■ Approximately 1 meter of ultra-long stroke ■ Long pressure holding time of up to 180 minutes ■ ZENFormer’s unique parallel pressure application, high precision, and visualization/numerical representation *For more details, please refer to the PDF document or feel free to contact us.

• Plastic processing machines (cutting and rolling)
• Forging Machine
• Resin processing machine

The "ZENFormer plus" is a direct-acting digital servo press machine for powder molding that operates two slides, upper and lower, in a compound manner. Since the motion of both the upper and lower can be freely set, it enables molding using the "withdrawal method," which achieves compression performance equivalent to that of the double pressing method. By adopting a delta configuration that independently controls three axes and a nut drive structure, it has achieved compactness while maintaining parallel control. This parallel control allows for the molding of multiple pieces in ceramics and metal powder molding. Additionally, it generates power (regenerative) from the deceleration energy of the servo motor, keeping energy consumption low during continuous operation. 【Features】 ■ Environmentally friendly oil-free hydraulic and regenerative mechanism ■ Reduction of energy consumption and operating oil volume ■ Reduction of vibration and noise ■ Achieves parallel control with the "delta method" that operates the upper and lower using three servo motors and ball screws *For more details, please refer to the PDF document or feel free to contact us.

• Other processing machines
• Powder Molding Machine

Here are some examples of molding carbon fiber reinforced resin. With "ZENFormer," we achieve high-speed and high-precision molding of various types of carbon fiber reinforced resin using a unique motion that combines position control and load control. It enables uniform infiltration with a smaller pressing force compared to general presses, allowing for the production of molded products with stable quality. 【Advantages of using ZENFormer】 ■ Long stroke & compact ■ High-precision parallel pressing ■ Long-duration pressure retention possible ■ Packed with functions necessary for composite material molding ■ Increased productivity through inline integration of front and back processes with a double-acting mechanism *For more details, please refer to the related links or feel free to contact us.

• Other processing machines

The "ZENFormer Double Slide" is a linear digital servo press machine with two slides that move independently. Its double-action mechanism allows for process shortening and the development of innovative construction methods. Since each slide, inner and outer, is controlled independently with 4-axis control, it enables constant parallelism and high-precision molding at the micron level, just like conventional models. As a mechanical press with low environmental impact, it is also ideal for replacing hydraulic presses. 【Features】 ■ Enables process shortening and the development of innovative construction methods ■ Complete parallel control of the inner and outer slides with unique 4-axis independent control ■ ZENFormer’s unique parallel pressure, high precision, and visualization/numerical representation *For more details, please refer to the PDF document or feel free to contact us.

• Other processing machines
• Forging Machine
• Plastic processing machines (cutting and rolling)

At the Discharge Precision Processing Research Institute, Yamato Office, we offer a sharing service for the ultra-high precision servo press "ZENFormer." Available for use on a daily basis, it can be utilized for various applications such as product development with new materials, process verification, and visualization of processing phenomena. In metal processing, it achieves high flatness and channel height through compound pressure and parallel control. In film processing, it can accurately half-cut asymmetrical multilayer films. 【Features】 ■ Metal: Achieves high flatness and channel height through compound pressure and parallel control ■ Film: Accurately half-cuts asymmetrical multilayer films ■ CFRTP: Realizes parallel pressure control within set load ranges and parallel following pressure control in response to expansion and contraction ■ Powder: Enables withdrawal molding by freely coordinating upper and lower parts *For more details, please refer to the PDF materials or feel free to contact us.

• Other processing machines
• Plastic processing machines (cutting and rolling)
• Forging Machine

The "ZENFormer MPS4100" is a machine that was registered for MF Eco Machine certification on June 14, 2011. The MF Eco Machine certification system was established in January 2009 by the Japan Press Machine Manufacturers' Association, based on the "MF Eco Machine Certification Standards" set independently by the association in a certification review committee involving external experts. This system conducts conformity assessments, certifications, registrations, and announcements. The basic specifications of this device are a pressing capacity of 980 kN and a stroke of 300 mm, while the comparable hydraulic press has a pressing capacity of 1000 kN and a stroke of 1600 mm. 【Basic Performance】 ■ Energy Saving: Energy consumption comparison hydraulic ratio reduction rate 57% reduction ■ Energy Saving: Energy consumption comparison hydraulic ratio power consumption under load 58% reduction ■ Resource Conservation: Operating oil usage comparison hydraulic ratio usage 10% or more reduction ■ Environmental Conservation: Vibration and noise comparison hydraulic ratio vibration under load 3 dB or more reduction *For more details, please refer to the related links or feel free to contact us.

• Other processing machines

We would like to introduce examples of all shear processing using a double-acting press. With parallel control + full power throughout the entire stroke + double-acting mechanism + high-precision positioning motion, we achieve precise shear processing and improved product accuracy. Thanks to the double-acting mechanism, we have also realized good shear surface finishing and mass production with a tooth bottom coaxiality of less than 10μm. [Reasons why high-precision processing is possible with ZENFormer] ■ Strong parallel control against eccentric loads ■ Micron-level dead center positioning accuracy ■ Full power generation possible anywhere during the stroke *For more details, please refer to the related links or feel free to contact us.

• Other processing machines

We would like to introduce a case study of process shortening molding using a double-action press. With parallel control + full power throughout the entire stroke + double-action mechanism + high-precision positioning motion, we achieve process reduction and improved product accuracy. By setting flexible motion configurations with the double-action press, we can perform drawing, hole punching, flanging, pin extraction, and thickening processes in a single shot, allowing for significant process shortening and high-precision machining with a single chuck. [Reasons why high-precision machining is possible with ZENFormer] - Parallel control that is strong against eccentric loads - Micron-level positioning accuracy at the bottom dead center - Full power generation possible anywhere during the stroke *For more details, please refer to the related links or feel free to contact us.

• Other processing machines

We would like to introduce a case study on the machining of two-stage cycloid gears. By strictly managing the material weight through cold forging, we have increased productivity, and thanks to the parallel control of the "ZENFormer" and micron-level repeatability precision at the bottom dead center, we have achieved the forming of two-stage gears under the same cold forging conditions for every shot. Furthermore, we have resolved challenges related to strength, achieving overwhelming productivity and forming precision. [Reasons why high-precision machining is possible with ZENFormer] - Parallel control that is strong against eccentric loads - Micron-level positioning accuracy at the bottom dead center - Full power generation possible anywhere during the stroke *For more details, please refer to the related links or feel free to contact us.

• Other processing machines

We would like to introduce a case study that realized progressive stamping and 3D layering processing of different shapes and materials. When producing current detection sensors, traditional methods involved using expensive magnetic materials, which posed a challenge due to high material costs. Our company established a new layered technology and successfully utilized the high-precision parallel pressing and micron-level repeat accuracy of the ZENFormer to maintain magnetic properties similar to conventional products while using inexpensive oriented electrical steel sheets. 【Case Overview】 ■Challenges - High material costs ■Results - Successful product development maintaining magnetic properties similar to conventional products - Material costs reduced to less than one-tenth, achieving significant cost savings *For more details, please refer to the related links or feel free to contact us.

• Other processing machines

We would like to introduce a processing example that utilizes the high bottom dead center repeatability accuracy of the "ZENFormer." To prevent burr generation during the vulcanization process, a part thickness accuracy of ±0.01mm is secured during the crushing process within the progressive die. The flatness of the crushed product, which requires bottom dead center accuracy, is ensured even under conditions of eccentric loading during continuous processing. This is a practical example where the processing accuracy of the "ZENFormer" eliminates rubber burrs and also reduces the need for their removal. [Reasons why high-precision processing is possible with the ZENFormer] ■ Strong parallel control against eccentric loads ■ Micron-level bottom dead center positioning accuracy ■ Full power can be generated anywhere during the stroke *For more details, please refer to the related links or feel free to contact us.

• Other processing machines

We would like to introduce a prototype case of ceramic powder molding that images the core part of a chip inductor, performed using the powder molding machine "ZENFormer plus20." When molding multiple parts simultaneously with a standard press machine, variations in compression rates can occur depending on the components. With the plus, the slides are always kept parallel, allowing for uniform compression even when molding multiple parts at the same time. This has achieved a high productivity of over 300 pieces per minute. [Case Overview] - Despite being small H-shaped components measuring 2×1×1mm, molding was done using a withdrawal method. - High-quality multiple part handling was achieved through parallel control. - Filling and compression amounts were highly precise due to complete digital control. *For more details, please refer to the related links or feel free to contact us.

• Other processing machines

The "ZENFormer plus20" is a powder molding press that contributes to reducing environmental impact. It adopts a delta configuration, driving each slide and bolster with three ball screws and three motors. This structure, like other models in the ZENFormer series, can maintain parallelism even during uneven load conditions, making it suitable for handling multiple parts. Due to the direct drive ball screw mechanism, it can switch and control load and position with high precision within the stroke. 【Features】 ■ Compact: 3-axis structure and nut drive mechanism ■ Energy-efficient: Power consumption is 1/4 of hydraulic systems ■ Clean: Prevents dust scattering and oil contamination *For more details, please refer to the related links or feel free to contact us.

• Other processing machines

The "ZENFormer PLUS70" is a servo press that applies multi-axis control developed for metal processing to bring technological innovation to powder molding. While maintaining the features of the ZENFormer in the main slide, it adds two more slides, achieving three slides with independent control. It proposes new value to the powder molding market, which requires fine motion control. 【Features】 - The main slide employs parallel control with four ball screws and four servo motors, resulting in a four-axis system. - It maintains slide parallelism with high precision against eccentric loads generated during pressing. - Even with a large number of parts, product variation is extremely low, enabling high-quality and high-efficiency mass production. - High-precision ball screws with nut rotation are used for all drive axes. - A die set method that can be easily removed is adopted. *For more details, please refer to the related links or feel free to contact us.

• Other processing machines

We would like to introduce a case where the "ZENFormer plus20," a model for powder forming, was used to achieve the shaping of ceramic powders. As the upper punch begins to apply pressure while the lower punch remains fixed, the die is forcibly pulled down to shape the material. In the forming process using the withdrawal method, compared to the single pressing method (where only the upper punch applies pressure), the density difference in the axial direction of the pressure is reduced by half. 【Features of ZENFormer plus20】 ■ Compact design with a unique structure ■ Flexible settings for upper and lower motion ■ Environmentally friendly degreasing pressure and regenerative mechanism *For more details, please refer to the related links or feel free to contact us.

• Other processing machines

We would like to introduce examples of film molding that are asymmetrical in the front, back, left, and right. When punching out asymmetrical films, uneven loads (eccentric loads) occur, and there is a tendency for the mold to tilt in general presses. As a result, the entry of the blade becomes uneven, leading to the possibility of missed cuts in certain areas. On the other hand, the servo press "ZENFormer," which is resistant to eccentric loads, achieves uniform blade entry around the entire perimeter through high-precision parallel control, resulting in a uniformly cut surface all around. **Features of ZENFormer nano** - The slide does not tilt, ensuring uniform blade entry. - A uniformly cut surface around the entire perimeter and repeatable cutting depth can be achieved. - Stable processing is possible even with extremely thin separator materials. *For more details, please refer to the related links or feel free to contact us.*

• Other processing machines

We would like to introduce a case where high-precision parallel pressing of "ZENFormer" achieved equivalent or better moldability at less than half the forming load of a hydraulic press. In carbon fiber reinforced thermoplastic (CFRTP), we conducted verification tests on three items: "flatness," "internal properties," and "strength" when forming with flat plates. As a result, high-precision parallel pressing and prolonged pressure retention yielded superior results in all three categories—flatness, internal properties, and bending strength—compared to a hydraulic press. [Test Results] ■ Flatness: Achieved a stable and highly precise molded shape through complete parallel pressing. ■ Internal Properties: Parallel pressing allowed for uniform pressure application at optimal loads, enabling consistent resin flow and ensuring reproducible and stable molding quality. ■ Bending Strength: Parallel pressing ensured uniform impregnation and reproducible stable strength of molded products. *For more details, please refer to the related links or feel free to contact us.

• Other processing machines

Our company provides total support for the prototype development and mass production of carbon fiber reinforced resin, as well as comprehensive support regarding test specimens. With a unique motion that combines position control and load control, we enable high-speed and high-precision molding of carbon fiber reinforced resin. "ZENFormer" eliminates concerns such as slide parallelism dependent on guides and variations in bottom dead center repeatability, which are common in conventional presses. 【Materials (Examples)】 ■ Chopped materials ■ UD materials ■ Non-woven fabrics ■ Cross materials ■ FAB ■ Fiber reinforced materials *For more details, please refer to the related links or feel free to contact us.

• Other processing machines

We would like to introduce a case where the ultra-compact electric injection unit "Petit Injection" (manufactured by UBE Machinery Corporation) is combined with the "ZENFormer" to achieve metal forming and injection molding in a single process without the need for setup changes. Utilizing the product's features of four-axis independent control and servo motor drive, we employed mold clamping press operations and two Petit injections. This integration of aluminum plates and high-performance resins was made possible with a single system. By using this technology, the development of applications for multi-materials (composite molding technology) can be promoted. 【Process】 ■1. Insert aluminum plate into the mold ■2. Mold clamping and aluminum plate forming ■3. Injection molding (edging, back injection → surface decoration) ■4. Mold opening and product extraction *For more details, please refer to the related links or feel free to contact us.

• Other processing machines

I would like to introduce a case of precision punching using the data trace function. This component required a quality close to full shear with minimal burr generation. Before implementation, we were using molds that were close to zero clearance for production, but we faced issues regarding mold lifespan. After implementation, by utilizing the data trace function for precision punching, we achieved a quality close to full shear with minimal burr generation, and significantly improved the mold lifespan. 【Case Overview】 ■Challenges - A quality close to full shear with minimal burr generation is required. - Mold lifespan ■Effects - Achieved a quality close to full shear with minimal burr generation. - Significantly improved mold lifespan. *For more details, please refer to the related links or feel free to contact us.

• Other processing machines

We would like to introduce a case study on the response to deep drawing processing using full power across the entire stroke. By utilizing the feature of the ball screw direct drive servo press "ZENFormer," which can generate full power throughout the entire stroke, it is possible to perform high-precision drawing processing with approximately one-fourth of the equipment capacity compared to conventional crank presses. In the case of "ZENFormer," it can process with a smaller 70-ton press machine compared to crank presses, thanks to its ability to utilize full power across the entire stroke. [Reasons why high-precision processing is possible with ZENFormer] - Strong parallel control against eccentric loads - Micron-level positioning accuracy at the bottom dead center - Full power can be generated anywhere during the stroke *For more details, please refer to the related links or feel free to contact us.

• Other processing machines

We would like to introduce examples of processing for digital camera housings. By using a compound mechanism, we have individually driven the slide that holds the material and the slide that controls the high-precision aperture. At the same time as holding the plate, we instantaneously heat the magnesium material. We have solved the problem of spring fatigue caused by conventional warm forming and achieved high-precision warm magnesium progressive processing. [Reasons why high-precision processing is possible with ZENFormer] - Parallel control that is strong against eccentric loads - Micron-level positioning accuracy at the bottom dead center - Full power can be generated anywhere during the stroke *For more details, please refer to the related links or feel free to contact us.

• Other processing machines

"ZENFormer" is a digital servo press machine that achieves complete parallel control through its unique mechanism of "four-axis independent control," which operates a single slide using four ball screws. By employing linear scales at the four corners of the slide, it performs full closed-loop feedback control, ensuring that the slide remains parallel at all times. It also continuously corrects and minimizes variations in the bottom dead center position, enabling high-precision molding. Additionally, it can generate full power throughout the entire stroke, something that is not possible with conventional mechanical presses. As a mechanical press with low environmental impact, it is also ideal for replacing hydraulic presses. 【Features】 ■ Strong parallel control against eccentric loads ■ Full power generation possible at any position during the stroke ■ Micron-level repeatability accuracy at the bottom dead center ■ Numerical and visual representation of press processing *For more details, please refer to the PDF document or feel free to contact us.

• Other processing machines
• Plastic processing machines (cutting and rolling)
• Forging Machine

The "ZENFormer nano" is a compact direct-drive digital servo press machine achieved by a structure that places the motor at the bottom. With ZENFormer’s unique mechanism of "4-axis independent control," it realizes complete parallel control. The repeat accuracy at the bottom dead center is also in the micron range, allowing for molding that accommodates multi-materials such as metal foils, functional films, and resins. With a rich series lineup in low load ranges of 5t, 10t, 20t, and 30t, we propose minimal equipment specifications for molding that does not require large loads. As a mechanical press with low environmental impact, it is also ideal for replacing hydraulic presses. 【Features】 ■ Achieves compactness with an "under-drive structure" that places the servo motor at the bottom ■ Improved stability due to a lower center of gravity ■ A rich series lineup in low load ranges of 5t, 10t, 20t, and 30t ■ High applicability accommodating multi-materials ■ ZENFormer’s unique parallel pressure application, high precision, and visualization/numerical representation *For more details, please refer to the PDF document or feel free to contact us.

• Other processing machines
• Plastic processing machines (cutting and rolling)
• Forging Machine

When forming parts that generate eccentric loads, such as vehicle camshaft sprockets, "ZENFormer" enables step processing that disperses the pressing force by combining punches of different lengths. This reduces the forming load, allowing for cost reduction and space-saving in press and mold equipment, as well as extending the lifespan of molds. Additionally, with current detection sensors, we have established a new laminated technology that maintains magnetic characteristics similar to conventional products while using inexpensive directional electromagnetic steel sheets, achieving a significant cost reduction of materials to less than one-tenth. 【Case Overview】 <Vehicle Camshaft Sprocket> ■ Step processing that disperses the pressing force by combining punches of different lengths is possible ■ Reduces forming load ■ Extends mold lifespan *For more details, please refer to the PDF document or feel free to contact us.

• Press Dies
• Other processing machines

We would like to introduce a molding case using the linear motion digital servo press 'ZENFormer (Double Slide)'. The high-precision protrusion molding of metal separators begins with the parallel control of the outer slide, uniformly constraining the large area of thin sheet across the entire surface. By applying centralized pressure through the inner slide, the central flow path is precisely protruded, achieving high flatness across the entire flow path. Additionally, by performing shearing from both the upper and lower sides, we mold a good surface without burrs on the processed surface. 【Features of ZENFormer (Double Slide)】 <Metal Separator for Fuel Cells> - Uniformly constrains large areas of thin sheets through parallel control of the outer slide. - Achieves high flatness across the entire flow path by precisely protruding the central flow path with centralized pressure from the inner slide. *For more details, please refer to the PDF document or feel free to contact us.

• Press Dies
• Other processing machines

When cutting film, traditionally, due to the variation in the bottom dead center of the press machine, thicker separators were used for backing, and the blade tip was inserted deeper for processing. With the 'ZENFormer nano', which has a bottom dead center repeat accuracy in the micron range, the variation at the bottom dead center can be reduced to a few micrometers, allowing for the use of ultra-thin separators. Additionally, by controlling the blade tip depth in microns and performing a precise cut on just the first layer to be cut, we eliminated the collapse and curling of the cut edge that occurred due to excessive pushing of the blade tip and the generation of substrate waste, achieving stability and improvement in product quality. 【Features of ZENFormer nano】 <Half-cutting of multilayer films> ■ Variation at the bottom dead center can be reduced to a few micrometers ■ Allows for the use of ultra-thin separators *For more details, please refer to the PDF document or feel free to contact us.

• Press Dies
• Other processing machines

We would like to introduce a molding case using the direct drive digital servo press 'ZENFormer torque'. It enables high-precision molding of carbon fiber resin across various fibers and forms, such as cross materials, UD materials, and non-woven fabrics. High-precision parallel pressing allows for bending, R-forming, deep drawing, and detailed molding. Additionally, in the flat plate molding of CFRTP, the high-precision parallel pressing of this product achieves molding characteristics equal to or better than those of hydraulic presses at less than half the molding load. 【Features of ZENFormer torque】 ■ High-precision molding of carbon fiber resin is possible across various fibers and forms, such as cross materials, UD materials, and non-woven fabrics. ■ In the flat plate molding of CFRTP, it achieves molding characteristics equal to or better than those of hydraulic presses at less than half the molding load. *For more details, please refer to the PDF document or feel free to contact us.

• Press Dies
• Other processing machines

"ZENFormer plus" enables high-precision molding through a withdrawal method that simultaneously lowers the punch and die, reducing density differences in the axial direction. It also achieves high-quality mass production through parallel control. By adopting an easily removable die set system, external setup is possible, significantly reducing equipment downtime and simplifying cleaning. Additionally, the power consumption during standby is limited to only the power required for the control circuit. During production operation, the servo motor is utilized as a generator, regenerating deceleration energy to minimize power consumption during continuous operation. 【Features of ZENFormer plus】 ■ Simultaneous lowering of punch and die ■ Achieves high-quality mass production through parallel control ■ Standby power consumption is limited to the power required for the control circuit ■ Minimizes power consumption during continuous operation by regenerating deceleration energy *For more details, please refer to the PDF document or feel free to contact us.

• Press Dies
• Other processing machines

We will introduce the main processing contents of "High Set" and recommend models. In addition to a product lineup that supports general flat plate processing, we also offer mold items specialized for processing shaped steel materials, which are difficult to handle with flat plate processing. Furthermore, the processing targets of High Set are not limited to iron. The range of applications extends to other materials as well. 【Recommended models for flat plate processing (partial list)】 ■ SM, NF type ■ PC type ■ CN type ■ A type ■ SL-90-200 type *For more details, please refer to the PDF document or feel free to contact us.

• Other molds

This document introduces technical information such as standard clearance for high sets (both sides). It provides clear explanations using tables and graphs. You can also check information on cutting edge shapes (for high sets), nominal dimensions/direction indications, and punching force. Please take a moment to read it. 【Contents】 ■ Technical Information (1) Clearance ■ Technical Information (2) Cutting Edge Shape (for High Sets) ■ Technical Information (3) Nominal Dimensions/Direction Indications ■ Technical Information (4) Punching Force *For more details, please refer to the PDF document or feel free to contact us.

• Other molds

We would like to introduce our products that position materials. The "XY Table," which eliminates the need for marking work through one-touch positioning, and the "ST Type," which can be used as a simple stopper in combination with a high set, are included in our lineup. Additionally, we offer the "PST Type" stopper for feeding and ejecting, the "Scale Stopper," and the "Mounting Base." 【Product Lineup】 ■ XY Table ■ ST Type ■ PST Type ■ Scale Stopper ■ Mounting Base *For more details, please refer to the PDF document or feel free to contact us.

• Other molds
• Processing Jig

Here is how to place an order for the "High Set." When ordering the main unit, please specify the model name including the size of the pocket. For the High Set model, three items are required: (1) model number (2) processing range number (3) size of the pocket. For more details, please download and view the catalog. 【Punch and Die Required Items】 ■ Model name used ■ Processing hole dimensions ■ Plate thickness (processing material) ■ Material (processing material) * Plate thickness and processing material are not required if clearance is specified. * For more details, please refer to the PDF document or feel free to contact us.

• Other molds

We will introduce application examples of the 'High Set' that excels in workability, applicability, and cost-effectiveness. By selecting the pre-installed mold with the striker's ON/OFF, specified hole punching and notching can be performed. The movement of the plate accommodates the material width, while the feeding length of the feeder can be set for the longitudinal direction, effectively enabling the production of various small quantities. Additionally, by combining this product with die set molds, a wide variety of processing becomes possible. Larger hole processing, as well as forming/bending, can also be performed inline. 【Case Overview】 ■ Selectable striker and pre-notch mold - Select the pre-installed mold with the striker's ON/OFF to perform specified hole punching and notching. ■ Combination of DT type and High Set - By combining the High Set with die set molds, a wide variety of processing becomes possible. *For more details, please refer to the PDF materials or feel free to contact us.

• Other molds

The "High Set SA Type" is a mold for ultra-thin plates. To accommodate a clearance of 0.05mm (in diameter) or less, it has a higher precision level compared to other molds and is processed with great accuracy. It is used for processing silicon steel plates and, recently, its high precision has led to an increase in its use for films and bag-making processes. 【Features】 ■ Accommodates a clearance of 0.05mm (in diameter) or less ■ High precision level and processed with accuracy ■ Used for processing silicon steel plates, etc. ■ Utilized for films and bag-making processes by leveraging high precision ■ Adjustable die plate, guide-type stripper, and coil spring specifications *For more details, please refer to the PDF document or feel free to contact us.

• Other molds

The "High Set APU Type" is a dedicated mold for film and bag manufacturing. Equipped with an air cylinder, it can be processed immediately by connecting to an air source. A fixed stripper is used to prevent the reduction of the air cylinder's output. Additionally, the punch and die can be easily replaced by anyone. 【Features】 ■ Equipped with an air cylinder ■ Fixed stripper is used to prevent the reduction of the air cylinder's output ■ Punch and die can be easily replaced by anyone ■ Applicable products: film, plastic bags, copper foil, aluminum, rubber, paper *For more details, please refer to the PDF document or feel free to contact us.

• Other molds

The "High Set AP Type" is a mold for flat plate processing. It is a powerful type capable of processing with a hole diameter of 31.0 mm or more and a maximum plate thickness of 6 mm. The "High Set" is a comprehensive general-purpose mold that pursues the functional aspects of molds to the limit, and can accommodate various press processing through standalone or combination use. It is suitable not only for mass-produced parts but also for small-batch production of various types. 【Processing Range (Partial)】 ■AP-4 - Hole Diameter: 31.0φ to 40.0φ, Maximum Plate Thickness: 6 mm ■AP-5 - Hole Diameter: 41.0φ to 50.0φ, Maximum Plate Thickness: 6 mm ■AP-6 - Hole Diameter: 51.0φ to 60.0φ, Maximum Plate Thickness: 6 mm *For more details, please refer to the PDF document or feel free to contact us.

• Other molds

The "High Set A Type" is a mold commonly used for flat plate processing. There are various types with rich depths and features. The "High Set" is a comprehensive general-purpose mold that pursues the functional aspects of molds to the limit, and can accommodate various press processing through individual or combined use. It is suitable not only for mass-produced parts but also for small-batch production of various types. 【Processing Range (Partial)】 ■A-1 ・Hole diameter: 2.5φ to 11.9φ, maximum plate thickness: 6m/m ■A-2 ・Hole diameter: 12.0φ to 21.5φ, maximum plate thickness: 6m/m ■A-3 ・Hole diameter: 22.0φ to 25.0φ, maximum plate thickness: 6m/m ・Hole diameter: 26.0φ to 30.0φ, maximum plate thickness: 4.5m/m *For more details, please refer to the PDF document or feel free to contact us.

• Other molds

The "High Set NF Type" is a mold for drilling closely spaced holes, with a body width that is narrower compared to the A type. Since the shut height and die height are the same as the A type, it can be used in combination with the A type for closely spaced hole pitches. (Care should be taken regarding plate thickness.) The "High Set" is a comprehensive general-purpose mold that pursues the functional aspects of molds to the extreme, capable of accommodating various press processing through standalone use or combinations. 【Processing Range】 ■NF-1 - Hole diameter: 2.5φ to 11.9φ, maximum plate thickness: 5m/m ■NF-2 - Hole diameter: 12.0φ to 21.5φ, maximum plate thickness: 5m/m *For more details, please refer to the PDF document or feel free to contact us.

• Other molds

The "High Set SM Type" is a mold for drilling closely spaced holes, and its body width is even narrower than that of the NF type. Since the shut height and die height are the same as the A type, it can be used in combination with the A type for closely spaced hole pitches. (Care should be taken regarding plate thickness.) There are types for round and irregular shapes. Please feel free to contact us when you need assistance. 【Processing Range】 ■SM-0 ・Hole diameter: 2.5φ to 7.9φ, maximum plate thickness: 3.2mm ■SM-1 ・Hole diameter: 2.5φ to 11.9φ, maximum plate thickness: 3.2mm ■SM-2 ・Hole diameter: 12.0φ to 21.5φ, maximum plate thickness: 3.2mm *For more details, please refer to the PDF document or feel free to contact us.

• Other molds

Introducing the "High Set CM Type" for shape steel and aluminum extruded materials. The die is cylindrical, and the large opening of the frame makes modifications easy, allowing it to be used for processing aluminum extruded materials and shape steel. The "High Set" is a comprehensive general-purpose mold that pursues the functional aspects of molds to the utmost limit, capable of accommodating various press processing through standalone or combination use. It is suitable not only for mass-produced parts but also for small-batch production of various types. 【Features】 ■ The die is cylindrical ■ The large opening of the frame makes modifications easy ■ Punch side components are shared with Type A *For more details, please refer to the PDF materials or feel free to contact us.

• Other molds

The "High Set KCS Type" is a mold for cutting channel materials. We offer five types depending on the size of the target product. Since it is a single cut, there is no scrap generated, and it allows for processing with minimal deformation of the cutting shape. It is suitable for incorporation into forming lines as a running cut mold. Please feel free to contact us when you need assistance. 【Features】 ■ Made to order ■ No scrap generated due to single cut ■ Processing with minimal deformation of the cutting shape ■ Five types available depending on the size of the target product *For more details, please refer to the PDF document or feel free to contact us.

• Other molds

The "High Set ACW Type" is a mold for cutting angle materials. It comes standard with a work guide and back stopper. Due to its W-cut method, it achieves high-precision cutting surfaces. Additionally, it has a scrap width of 10. The "High Set" is a comprehensive general-purpose mold that pursues the functional aspects of molds to the utmost limit, and it can accommodate various press processing either individually or in combination. 【Dimensions (partial)】 ■ Shut height: 210 mm ■ Open height: 249 mm ■ Die height: 70 mm ■ Stopper: 65–600 mm ■ Processable angle material (MAX): L6×75×75 mm *For more details, please refer to the PDF document or feel free to contact us.

• Other molds

The "High Set ACN Type" is a mold designed to notch the corner of angle materials at a 90° angle. Thanks to the ingenuity of the punch tip, a high-quality cut can be achieved without affecting the R at the base of the flange. The "High Set" is a comprehensive general-purpose mold that pursues the functional aspects of molds to the utmost limit, capable of accommodating various press processing either individually or in combination. 【Specifications (partial)】 ■ Weight: 33.0 kg ■ Shut height: 210 mm ■ Open height: 230 mm ■ Die height: 100 mm ■ Clearance: Set to maximum plate thickness *For more details, please refer to the PDF document or feel free to contact us.

• Other molds

The "High Set F Type" is a mold for processing holes in the flange part of channel materials. You can choose based on the hole size and the size of the channel. Additionally, for C channels, modifications or additional processing may be required. Please contact us regarding design, as there may be issues related to strength. 【Processing Range】 ■F-1 ・Hole diameter: 2.5φ to 11.9φ, applicable product: 60×30×3.2 ■F-2 ・Hole diameter: 12.0φ to 21.5φ, applicable product: up to 100×50×20×3.2 *For more details, please refer to the PDF document or feel free to contact us.

• Other molds