SUPCON JAPAN List of Products and Services

"SCADA" is a large-scale distributed integrated monitoring configuration software supplied by SUPCON. Based on traditional distributed production information collection and monitoring functions, it thoroughly analyzes the needs of industry users and creatively introduces the concept of object modeling. It systematizes and modularizes the conventional engineering-based configuration development. It is easy to implement, highly stable and reliable, improves operational efficiency, and can control the production costs of the applications in operation. 【Features】 ■ High-performance distributed/standalone architecture ■ Modular system structure ■ Human-centered configuration development ■ Object-oriented design and operation *For more details, please download the PDF or feel free to contact us.

At SUPCON JAPAN Co., Ltd., we offer the 'Q-Lab Solution' for quality data management and mobile quality inspection. Mobile quality inspection covers the entire process of inspection management, including sample inspection registration, sampling, item inspection, result review, and sample auditing. Additionally, the quality data monitoring platform utilizes a big data analysis engine to deeply explore the value of data, enabling visualization, analysis, and alerts for quality data. 【Features】 ■ Supports automatic monitoring of file paths and automatic uploading of reports ■ Supports functionality to send data to a data server for analysis ■ Analyzed data is uploaded to the LIMS server in a specified format ■ Compatible with device connections via RS232, RS485, USB, and Ethernet ■ Supports transparent communication over TCP/IP network protocols *For more details, please download the PDF or feel free to contact us.

NG USB Guard is a security system that enhances USB device management in factory and industrial environments. It features whitelist and blacklist technology, as well as antivirus engines like Kaspersky and ClamAV, to prevent the intrusion of malicious programs. It supports IT and OT networks, provides automatic virus database updates, access control, and data leakage prevention functions, ensuring the safe use of USB devices. With its audit log function, it allows for detailed recording and management of usage. It offers optimal USB security measures for protecting factory production equipment and critical infrastructure.

What is InPlant PID? InPlant PID is software designed to control the movements of production equipment and machinery in factories. It primarily supports a system called PID control loops, which automatically adjusts machinery. What problems does it solve? In factories, if machinery does not operate stably, production efficiency decreases and troubles may arise. The PID control used in many factories has the challenge of being difficult to fine-tune. InPlant PID addresses this issue, achieving efficient and stable operation. Strengths of InPlant PID Automatic adjustments: Utilizes AI to automatically calculate and adjust optimal movements. Real-time monitoring: Allows for checking the status of machinery at any time, enabling immediate action in case of issues. Increased work efficiency: Designed to be easy to use for anyone, even without specialized knowledge. Stability of 99%: Significantly improves operational stability and reduces workload. Recommended for: Factory production managers: Want to achieve both efficiency improvements and trouble prevention. Engineers: Want to optimize control systems. Maintenance personnel: Want to quickly detect and prevent machinery abnormalities.

"Direct BPA" is SUPCON's latest solution that transforms complex batch production into a simple and smart process. With intuitive operation and automated control, anyone can confidently and reliably achieve optimal batch operations without confusion. It supports the standardization and efficiency of batch production, helps prevent mistakes in on-site operations, and enhances traceability. ■ Build recipes without specialized knowledge ■ Reduce human errors by 60% ■ Tablet-compatible, operable on-site ■ Direct integration with DCS/PLC, installation possible without downtime In production lines with a variety of products, multiple processes, and high loads, it simultaneously achieves "one-click operation start," "automatic generation of electronic batch records," and "immediate response during abnormalities." *We also have demo software available, so please contact us if you would like to experience its usability.

We propose asset performance management (APM) solutions that utilize AI and reliability engineering. By automatically analyzing the health status of equipment and the risk of failure, we significantly reduce unexpected downtime and maintenance costs by optimizing maintenance strategies. The materials introduce case studies from industries such as petrochemicals and chemicals, as well as features and analytical methods like Quick RCM, FMEA, and RCA. This is a valuable resource for sites struggling with labor shortages, reliance on specific individuals, and aging equipment, offering a new option for reliability management. [Contents (excerpt)] ■ Main features of the reliability management software "Pro-RCM" ■ Data analysis and preventive maintenance mechanisms using AI ■ Use cases (new plants, chemical equipment, subway equipment, etc.) *Please first take a look at the PDF materials to understand the overall picture of smart maintenance.

We propose a next-generation inspection solution that combines an inspection robot capable of automatically detecting anomalies such as temperature, gas, unusual sounds, and leakage with an integrated smart inspection platform called "Plantbot Studio" that manages this information centrally. The materials include a comparison of the features of wheel-type, rail-type, and quadruped robots, as well as case studies of implementations in automotive factories, substations, plants, and large facilities. It also clearly presents the effects of labor reduction, error reduction, and operational efficiency improvements in inspections. For sites struggling with labor shortages and the challenge of technology transfer, this is a book that reveals the "triggers for implementation" and the "real changes on-site." [Contents (excerpt)] - Functions and selection points of various inspection robots - Structure and management functions of the smart inspection platform "Plantbot Studio" - Case studies (automotive factories / substations / cable tunnels, etc.) - Implementation effects (reduction of inspection time / improvement of anomaly detection rate / labor reduction) Please start by viewing the PDF materials. This is the first step towards the digital transformation of on-site inspections.