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SUPCON JAPAN

addressKanagawa/Nishi-ku, Yokohama-shi/2-2-1 Minatomirai, Yokohama Landmark Tower, 39th Floor
phone045-306-9500
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last updated:Feb 13, 2025
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SUPCON JAPAN List of Products and Services

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Software Software
Control valve Control valve
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Insulation safety barrier Insulation safety barrier
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Process

Process analyzer

We would like to introduce the "Process Analyzer" that we handle.

Online analysis device "C-QUAND"

Analyze multi-elements in liquid process streams using online XRF!

"C-QUAND" is an advanced online XRF analysis device from Hobre, providing an ideal online solution for elemental analysis in liquids. It can measure multiple elements from silicon (Z=14) to uranium (Z=92), at levels ranging from ppm to percentage. This device performs continuous and non-destructive measurements and is a low-maintenance analytical instrument that does not require additional reagents. Additionally, it significantly reduces analysis time and operational costs compared to other analytical techniques. 【Benefits and Features】 ■ Online analysis device ■ High-sensitivity Silicon Drift Detector (SDD) ■ Continuous non-destructive analysis ■ Almost zero maintenance: only cleaning of the flow cell window is required ■ Flow cell is easily removable *For more details, please download the PDF or feel free to contact us.

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Online Analyzer GATEKEEPER

Hobre can provide a separate FTIR analyzer for specialized total siloxane measurement for online monitoring of siloxanes!

After the upgrade of biogas, the "Gatekeeper Analyzer System" provides a cost-effective, high-precision, and low-maintenance solution to monitor compliance with Rule 21 at the injection point to the gas grid. This system includes a TDL-PA analyzer that measures H2S, H2O, and CO2, and a continuous measurement WIM Compas analyzer that measures CH4, H2, and O2 while calculating N2. Additionally, it can output specific gravity, Wobbe index, and heating value (BTU). **Main Benefits of Tisomic PA-TDL Technology** - Robust design that reduces the impact of contamination due to very short optical path length - Capable of measuring H2S, H2O, and CO2 with a single device - Low maintenance (no moving or wear parts), typically requires maintenance every six months - Low flow rate (approximately 150cc/min per cell), reducing the emission of unburned hydrocarbons - Easy validation and calibration on-site *For more details, please download the PDF or feel free to contact us.*

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H2O measurement and CO detection system "HICOSYS"

Safe and efficient technology for spray dryer applications! Reduced charring reactions.

The "HICOSYS" is a measurement system that combines the measurement of H2O and CO in a single analytical device. It provides excellent measurement of parameters, enabling powder manufacturers worldwide to monitor either or both of these components with just one device. This combination improves the control of powder settling and further reduces smoking reactions. 【Features】 ■ Sample probe suitable for various applications ■ Low-pressure sample system ■ Variable diode laser analysis device ■ Minimal operational costs *For more details, please download the PDF or feel free to contact us.

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Modular Sampling System "HIFISC"

By combining proven elements, we achieve unique and excellent performance!

"HIFISC" offers safety through advanced combinations of components with complete double block and bleed process isolation, excellent response time, accuracy, low emissions, nearly zero maintenance, and high availability and reliability. It significantly improves the response time of analytical instrument systems, protects the instruments from liquid carryover and particles, and reduces gas flaring and venting by 90%. As a result, the return on investment for the analytical package is quick, and the risk of failure in safety-critical applications is reduced. 【Features】 ■ Significantly faster response time compared to conventional sampling systems, accommodating applications that respond in 5 minutes instead of hours. ■ Low emissions: Reduces gas flaring and venting by over 90%. ■ High safety. ■ Minimal maintenance. *For more details, please download the PDF or feel free to contact us.

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Carbon Monoxide Detection and Analysis Device 'NICOSYS-3'

By quickly and accurately detecting smoldering reactions and the Maillard reaction, we can reduce fire risks and enhance process safety!

"NICOSYS-3" is a sample conditioning system for detecting CO in gas flows. It is equipped with a condensation cooler, an NDIR gas filter correlation analyzer, and sample probes suitable for various applications. To prevent false alarms caused by high peaks of CO concentration in the external environment or background CO from trucks and exhaust pipes, it monitors the CO concentration in both exhaust and intake. [Features] - Provides necessary information to reliably measure CO levels in the drying chamber, fluidized bed, bag filter, and intake, and to monitor smoldering during the drying process. - Supports three-stage alarm settings, which can be utilized for early warnings, system shutdowns, and activation of fire suppression systems. - Prevents clogging and condensation through sample conditioning in a hygienic environment. - Enhances system reliability with advanced alarm processing capabilities. *For more details, please download the PDF or feel free to contact us.

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Online gas analyzer "PRISMS"

By combining a unique HIFISC probe design, we achieve an excellent zero-emission system!

"PRISMS" is a Raman spectroscopic gas analyzer that can simultaneously measure C1 to C5+, N2, H2, and CO2 in gases. It supports hydrogen measurement (0-100% range) as standard and is adaptable to future requirements. It can output physical properties such as calorific value, Wobbe index, and density. This technology provides rapid gas composition analysis for feedforward control in high-pressure and low-pressure applications. 【Features】 ■ Complete analysis of natural gas containing hydrogen in 10 seconds ■ Non-destructive measurement: analyzed samples are returned to the process ■ No pressure reduction needed: high pressure positively affects the Raman signal ■ Independent of flow rate and pressure ■ High-pressure and high-temperature flow cell suitable for analysis under process conditions *For more details, please download the PDF or feel free to contact us.

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Online process analyzer for analysis 'TISOMIC'

Almost maintenance-free! Used for a wide range of applications, monitoring levels at various stages.

『TISOMIC』 is a process analyzer for the analysis of liquid and gas streams using photoacoustic technology. Key features include the absence of moving parts, complete separation of the photoacoustic cell and electronic components using fiber optic cables, an extensive concentration range spanning four digits, a cell flow rate of less than 200 sccm/min, and maintenance that is nearly zero. The Exd version can comply with ATEX, IEC Ex, and CSA supply requirements. 【Features】 ■ Nearly zero maintenance ■ No moving parts ■ Stable and simple calibration ■ Wide dynamic range ■ Complete separation of the photoacoustic measurement cell and electronic components *For more details, please download the PDF or feel free to contact us.

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WIM COMPAS: Optimization of Combustion Efficiency for Blast Furnace/Coke Oven Gas

Optimizing the mixture of BFG/COG and natural gas to achieve improved combustion efficiency through fast-response feedforward control!

Blast furnace gas (BFG) is generated in all steelworks, and coke oven gas (COG) is also frequently produced as a byproduct of coke production. BFG and COG are often mixed and used as fuel gas for boilers and power plants, which saves energy and improves the efficiency of the steelmaking process. In many cases, the mixed gas of BFG/COG is enhanced by adding natural gas and other substances to improve combustion efficiency. This mixing requires control based on the Wobbe index. "WIM Compas" offers the above control benefits with top-class availability, reliability, ease of installation, and minimal maintenance. *For more detailed information, please refer to the attached PDF document. Feel free to contact us for further inquiries.

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"WIM COMPAS" Minimize emissions while improving production capacity.

Control the energy flow for optimal combustion through high-speed response feedforward control!

The supply of fuel gas to the furnace, turbine, and boiler can change frequently and rapidly in composition. These changes can immediately affect the operational stability and efficiency of the combustion process, leading to unnecessary emissions. By installing a high-speed response "WIM Compas Analyzer" in the fuel gas supply line, it is possible to control the gas flow rate and air supply before the actual combustion begins using the analyzer's feedforward signal. This minimizes combustion disturbances and allows the combustion process to be executed with maximum efficiency and minimal emissions. *For more detailed information, please refer to the attached PDF document. Feel free to contact us for further inquiries.

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WIM COMPAS complies with flare gas regulations.

Minimize auxiliary gas while confidently ensuring regulatory compliance!

Regulatory pressure regarding flaring is being strengthened. A properly operated flare achieves at least a 98% combustion efficiency. However, when the heating value is below 270 BTU/SCF, a 98% destruction efficiency in flaring cannot be guaranteed. In such cases, it is necessary to add auxiliary fuel (e.g., natural gas). In the case of permit review, if the heating value of the emission stream is too low and auxiliary fuel has not been added, the application will be considered disapproved. Continuous monitoring of the heating value is necessary to operate the flare properly. *For more detailed information, please refer to the attached PDF document. For further inquiries, please feel free to contact us.

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【WIM COMPAS】Minimization of SAGD Steam Generation Costs

By optimizing fuel gas consumption in real-time, save hundreds of thousands of dollars each year!

The reasons why the production of heavy crude oil has a lower profit margin than light oil are as follows: - The need for diluents, - High costs of extraction and refining, - Low prices. There is a need to place special focus on minimizing the overall operating costs. Improving energy efficiency is particularly valuable for SAGD (Steam-Assisted Gravity Drainage) plants, as approximately 60-70% of operating costs are attributed to the natural gas consumption of steam boilers. Therefore, the implementation of technologies that promote optimal performance of steam generators is essential. *For more detailed information, please refer to the attached PDF document. Feel free to contact us for further inquiries.*

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【WIM COMPAS】Minimize VOC emissions

Control the combustion parameters of fuel gas used for the containment of VOCs (volatile organic compounds) to improve efficiency.

Oil companies around the world are facing increasingly stringent regulatory requirements to minimize the emissions of VOCs (volatile organic compounds) into the atmosphere from crude oil storage tanks. One efficient way to meet these regulatory requirements is to contain the headspace of the tank with fuel gas. The main advantage of using fuel gas for containment is that VOCs escaping from the oil enter the fuel gas and contribute to the energy released during combustion of the fuel gas. This helps prevent environmental pollution. *For more detailed information, please refer to the attached PDF document. Feel free to contact us for further inquiries.*

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Process Analyzer 'WIM Compas'

Based on the success and experience of residual oxygen analyzers accumulated over many years, they are designed and manufactured in-house!

The "WIM COMPAS" is a process analyzer used to measure the Wobbe index, heating value/BTU, combustion air requirement index (CARI), air demand, and specific gravity. The Wobbe index and heating value are important parameters frequently used for blending and optimizing combustion processes. It can be heated up to a maximum of 55°C (131°F) as standard, and a high-temperature version is also available that can accommodate up to 150°C (300°F) if needed. 【Benefits】 ■ Fast response: T90 < 5 seconds (natural gas) ■ High accuracy and high reproducibility ■ Supports automatic/remote/manual calibration ■ Not affected by ambient temperature fluctuations (no HVAC required) ■ Suitable for outdoor installation (ambient temperature 5–40°C/41–104°F, optional support down to -20°C/-4°F, or up to a maximum of 55°C/131°F) *For more details, please download the PDF or feel free to contact us.

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Online Analyzer "WIM COMPAS RANGE"

A variety of products such as WIM COMPAS Xpress and WIM COMPAS Flex are available!

"WIM COMPAS" is an online analyzer for monitoring, controlling, and optimizing industrial gas processes. The Wobbe index and calorific value are important parameters used for optimizing blending and combustion processes. It is designed and manufactured based on experience with residual oxygen analyzers. 【Benefits (Excerpt)】 ■ Fast response time of T90 < 5 seconds for natural gas ■ High accuracy and high reproducibility ■ Automatic/manual calibration function ■ Not affected by fluctuations in ambient temperature (no HVAC required) ■ Installed outdoors, compatible with ambient temperatures of 5–40°C / 41–104°F (optional support for -20°C / -4°F or up to 55°C / 131°F) *For more details, please download the PDF or feel free to contact us.

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Hobre Online Analyzer | Strengthening Quality Control with Real-Time Measurement

A variety of products are lined up, including WIM COMPAST and RAMAN PRISM!

We would like to introduce the Hobre products that we handle. We offer a variety of products, including the "TISOMIC Second Generation TDL Analyzer," which measures hydrogen sulfide, water, and carbon dioxide using photoacoustic TDL, and the "XRF Analyzer," which analyzes elements in liquids using XRF. Please feel free to contact us when you need assistance. 【Online Process Analyzers】 ■WIM COMPAS ■TISOMIC Second Generation TDL Analyzer ■XRF Analyzer ■HIFISC ■WIM COMPACT ■RAMAN PRISM, etc. *For more details, please download the PDF or feel free to contact us.

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Visualizing Invisible Gases - Case Study of VOC Infrared Visualization

Innovating gas detection with portable infrared technology, compatible with over 300 types of VOCs.

This product is a VOC infrared thermal imaging device that visualizes invisible gases in real-time using optical gas imaging (OGI) technology based on infrared. It enables visual confirmation of gas leaks over a wide area, which was difficult with conventional gas detectors, and is essential for sites requiring immediate judgment. The gases detected include over 300 types, encompassing many volatile organic compounds (VOCs) such as methane, benzene, toluene, and propane, commonly handled in petrochemical plants, tank facilities, and manufacturing sites. With a compact and low-power design, it offers a diverse lineup ranging from portable to mounted models. High-speed scanning and excellent stability contribute to the efficiency of inspection work and ensure the safety of workers. The visualization of leak points enables preventive maintenance, environmental measures, and cost reduction. As a next-generation gas detection solution, it can be utilized across a wide range of industrial sectors.

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