大手 List of Products and Services

Our "Design Department" provides comprehensive support from development design to mass production launch. Focusing on mechanical design using 3D development software, we also support electronic circuit design and PCB design. We propose solutions to various challenges our customers face, from prototype products to mass-produced products. Additionally, we can conduct design in collaboration with our own factory. Since we are capable of mechanical design and mold design, we can respond quickly and meticulously from design to mold construction. 【Features】 - 3D design using 3DCAD (Creo SolidWorks) - 3D modeling from 2D drawings and 2D drawing creation from 3D data - Electrical circuit design (OrCAD) - Flow analysis software (3D TIMON) - Strength analysis software (SolidWorks) *For more details, please download the PDF or feel free to contact us.

We offer a one-stop solution for product design, electrical design, mold design, mold manufacturing, parts manufacturing, assembly, evaluation, and packaging of plastic products at our own factory. For high-performance film lamination and high-speed punching processing, production can be done in a clean room. In addition to proposing the resinification of metals, VE/VA can assist with various cost reduction efforts. 【Features】 ■ Realizing and commercializing customer ideas and designs ■ One-stop solution from planning to design, manufacturing, assembly, and evaluation within our own factory ■ Improved prototyping efficiency and accelerated development speed using 3D printers ■ Mold manufacturing that integrates mechanism design and mold design using analysis technology ■ Circuit design and PCB design can also be handled in-house ■ Product development is possible from assembly to evaluation and packaging *You can view development examples from the PDF download. Please feel free to contact us.

We accept 3D printer production using the KEYENCE "AGILISTA-300." We have over 20 production achievements annually. By adopting water-soluble support materials, we can significantly reduce the time required for support material removal. We can also ship on the same day as the order is received at the fastest. With a layer pitch of 15μm, we can create high-detail models, allowing for the reproduction of fit assembly checks, for example. Production size: Height/approximately 180mm, Width/approximately 250mm, Depth/approximately 60mm 【Recommended for】 - Those who wish to prototype intricate shapes with a 3D printer - Those who want the fastest delivery of prototypes - Those considering the delivery of rubber product prototypes in a short period 【Fused Deposition Modeling (FDM)】 - The material is ABS-like, providing physical properties close to actual molded parts - Suitable for confirming shapes and functions before producing molds - Not only for product verification but also suitable for the production of jigs and other items *For more details, please download the PDF or feel free to contact us.

We provide consistent support from mold design to manufacturing, ensuring high product quality and improved manufacturing efficiency. By closely collaborating with customers from the initial design stage and optimizing molds, we achieve overall cost reduction and increased productivity. 【Our Strengths in Mold Manufacturing】 - We can resolve issues in advance through close collaboration between the product design department and the mold design department. - Our extensive mass production experience in our own factory allows us to address manufacturability challenges beforehand. 【Mold Design Process】 1. Receive 3D data from the customer. 2. Discuss based on the received 3D data (gate shape and position). 3. Collaborate with the product design department, repeatedly discussing verification and shape proposals using flow analysis. 4. Conduct discussions in collaboration with production technology and manufacturing departments. 5. Gather relevant departments for meetings based on the discussion content to confirm customer needs. 6. Collaborate between the mold manufacturing department and the molding department for efficient mold design. 7. Confirm TRY products; our own factory enables speedy responses. 【Equipment】 - We own 4 high-end 3D CAD systems. *For more details, please download the PDF or feel free to contact us.

We can accommodate products that require complex shapes and high precision. Repairs and modifications are handled using machining and electrical discharge machines. For build-up welding, we use a laser welding machine. Maintenance is performed with ultrasonic cleaning. In any case, we can handle everything in our own factory. High-precision processing is possible with new processing equipment. Efficient and waste-free processing programs are supported through CAM programming. 【New Mold Production, Repair, and Modification】 - High-speed cutting with machining centers - Electrical discharge machines - Wire electrical discharge machining - Build-up processing with laser welding machines - Maintenance and cleaning with ultrasonic cleaning machines - Mold assembly and adjustments by skilled craftsmen

We would like to introduce the development process of our injection molding products. After thorough discussions with our customers, the product requirements received will first be proposed by the product design department in collaboration with the mold design department, using analysis software to consider shapes suitable for injection molding. Subsequently, the mold design section and the mold manufacturing section will closely collaborate to carry out mold design and manufacturing via the shortest route. 【Development Process (Specification Meeting to Molding Product Manufacturing)】 1. Determine product specifications through meetings (gloss level, proposal for texture processing) 2. Product design using prediction software 3. Mold design and manufacturing - Proposing efficient and high-precision molds by experienced engineers 4. Prototyping 5. Mass production - Rapid production of high-precision parts 6. Dimensional inspection 【Development Process (Molding Management to Assembly and Shipping)】 7. Molding management and monitoring 8. Assembly processing - Simplifying the next process for customers through the assembly processing of molded and punched products 9. Pre-shipment inspection 10. Shipping *For more details, please download the PDF or feel free to contact us.

In our "Two-Color Molding Products Division," we carry out everything from mold design, including flow analysis, to manufacturing in our own factory. We respond quickly and meticulously to various customer needs, such as wanting to integrate aesthetic beauty with functional capabilities, achieving high rigidity with a soft touch, or molding incompatible materials together. For new product development and design, as well as mold maintenance, please consult us first. 【Features】 ■ Consultation available on mold design and materials used, offering significant cost benefits ■ Mold design, manufacturing, molding, and assembly can be done on-site at our factory ■ Advanced CAD/CAM equipment and "virtual mold design" through flow analysis *For more details, please download the PDF or feel free to contact us.

Our company handles "injection molded products." At our Chiba factory, we are equipped with state-of-the-art molding machines and automatic extraction machines that are 100% digitally controlled. With a focus on skilled molding technicians, both young and veteran, we can achieve fine adjustments and 24-hour automatic operation, enabling mass production that incorporates image inspection and packaging. Through thorough dedication, cutting-edge technology, and accumulated know-how, we respond accurately and meticulously to our users' requests. 【Features】 - Experienced technology and accumulated know-how - Achieving mass production without compromising quality and cost advantages - Quality through advanced equipment - Reduction of initial costs *For more details, please download the PDF or feel free to contact us.

We would like to introduce the development process of our precision composite film processing products. At our company, we establish the development process by selecting processing environments based on general and clean environments, as well as choosing punching processing equipment suitable for the application. We have a one-stop system that allows us to complete everything in-house, including mold design, prototype processing, and mass production processing. Regarding our products, we provide peace of mind to our customers under thorough quality assurance. If you need "this kind of tape" or "this kind of film," please feel free to consult with us. Our experienced staff, who have accumulated know-how, will assist you. 【Film Processing Development Process】 1. Drawing review 2. Processing method review (press processing, laser processing, etc.) 3. Mold design 4. Prototype 5. Mass production verification 6. Mass production 7. Inspection (visual inspection, dimensional inspection) 8. Pre-shipment inspection *For more details, please download the PDF or feel free to contact us.

Our company can perform press processing of high-difficulty products that require a clean environment, such as films and OCA tapes used around LCDs, which are sensitive to dust and dirt. The laser processing machine installed in our clean room enables quick prototype responses. We can also produce jigs for tape application using laser processing, such as those made from acrylic. We can provide precision tape processing products along with the jigs for application as a set. Please feel free to contact us regarding precision composite film processing. 【Features】 - High-precision high-speed punching processing with lamination and a precision of 5/100 - Separators that can identify operational issues - Custom-designed molds - Collaboration between quality control and production management departments - Punch processing of mold products - capable of the shortest delivery times - Multi-process processing of complex shapes - Mass production achievements in OCA tapes and multi-process processing - Quick prototype responses through laser processing - Production of custom jigs using acrylic through laser processing *For more details, please download the PDF or feel free to contact us.

Comprehensive jig solutions that support all aspects of manufacturing Our custom jig design service provides tailor-made jigs that perfectly match our customers' needs. We take an approach that considers the manufacturing process from the design stage, solving product-specific challenges. We support the efficiency of manufacturing and cost reduction. We accept production equipment, jig development, and manufacturing operations for small to medium lots. 【Development Process】 - Requirements gathering and meetings - Basic design - Prototyping - Final design - Product assembly 【Examples of Production】 - Writing and function testing jig for ARM core microcontrollers - Debugging and writing jig for Renesas RL78 - Battery charging function testing jig - Automatic positioning device - Thermal crimping jig - Sheet attachment jig *Please feel free to contact us for more details.*

We would like to introduce our "Finished Product Assembly Department." 【Features】 - Automation and custom jigs utilizing our own technology to enhance efficiency and establish high-quality work. - Assembly environment facilities, including ESD measures, to meet a wide range of customer requests. - A flexible production system that accommodates various orders, from mass-produced items to small-batch, diverse products. - Streamlined product launch through consistent in-house factory support from design to assembly. - High efficiency and quality achieved by providing feedback to the design department through internal collaboration. - Capability for hot melt adhesive application, utilizing a 3-axis dispenser to set optimal adhesive conditions for each product through program control, ensuring precise and stable adhesion. *For more details, please download the PDF or feel free to contact us.

Features and Effective Uses of the Latest Measurement Equipment Example 1: Keyence 3D Scanner Type 3D Measurement Device VL-500 - Scanning from all directions allows for data connection and conversion into 3D shapes. - By comparing the scanned product data with 3D data, differences in shape and dimensions during the prototype stage and mass production, which traditionally took time, can be quickly identified visually and numerically, making it easier to confirm visual discrepancies even for complex shapes. Example 2: Nikon CNC Image Measurement System NEXIV - Primarily effective for automatic measurement systems used in flat parts, allowing for repeated, multi-point, and numerous measurements. - By setting and registering measurement programs for each product, stable measurements can be repeated by anyone without human measurement errors. - Even for measuring all specified locations on a drawing, automatic measurement can be performed simply by setting it up, allowing for multitasking.

Our company is equipped with molding machines ranging from 550 tons to 15 tons at our own factory, allowing us to meet all molding needs. We cover a wide range of molding processes, from mass production of large products to precision molding of fine parts, achieving a flexible production system that responds to our customers' diverse demands. We can also handle molding over 550 tons in collaboration with partner companies. 【In-house Molding Machines】 - 550t: 1 unit - 450t: 4 units - 300t: 3 units - 250t: 1 unit - 150t: 4 units - 100t: 2 units - 130t (two-color molding): 3 units - 50t: 2 units - 30t: 5 units - 15t: 1 unit *For more details, please refer to the PDF document or feel free to contact us.

We provide optimal results throughout the entire process from the design stage to molding, using high-precision analysis technology. Issues such as "warpage" and "shrinkage" in injection-molded products can be addressed with improvement proposals using flow analysis software. We can accommodate products both before and after mold construction. 【Software Used】 - SolidWorks (3D CAD) - 3D-TIMON (flow analysis software) 【Examples of Proposals】 - Suggestions for ribbing shapes - Suggestions for gate positions - Proposals for the number and types of gates, etc. *For more details, please download the PDF or feel free to contact us.

We conduct strength analysis during the product design phase to ensure safety and reliability in advance. Issues such as insufficient strength and deflection of the claw structure can be addressed by proposing improvements using strength analysis software. We simulate to ensure that the product exhibits high durability and perform optimal material selection and structural design. 【Software Used】 - SolidWorks (3D CAD) - SolidWorks (SolidWorks Simulation) 【Examples of Proposals】 - Strength prediction of products through material changes - Strength prediction of products through shape changes - Prediction of deflection in claw structures *For more details, please refer to the PDF document or feel free to contact us.

We are introducing our initiatives on "VE proposals and VA proposals" along with various examples. We have a wealth of experience, including VE proposal examples for PCI cassettes and fan units, as well as structural design contracting examples for small ammeters. 【Various Examples】 　・VE Proposal Example: PCI Cassette 　・VE Proposal Example: Fan Unit 　・VE Proposal Example: Fan Unit Flow Analysis 　・Structural Design Contracting Example: Small Ammeter *Due to proprietary knowledge, some examples are not published. Please feel free to contact us for more details. We promise to be of assistance to you.

Spindle painting, robot painting, hand spray painting, responding to customer needs. In addition to painting, we have a well-equipped molding facility, including a large 650t injection molding machine. We can handle everything from molding to painting and silk printing in-house. Mold design and mold manufacturing can also be handled in-house, achieving a high-precision and efficient mass production system. We accurately respond to customer needs with short delivery times and stable quality management through integrated production. Saitama Factory Equipment 【Painting】 - Spindle-type painting equipment: 1 unit - 3M Venturi booths: 4 units - Batch-type drying ovens: 5 units - UV irradiation machine: 1 unit - Air purifiers: 3 units 【Molding】 - 650t: 1 unit - 550t: 2 units - 450t: 1 unit - 350t: 1 unit - 230t: 3 units - 180t: 1 unit - 110t: 1 unit - 60t: 1 unit 【Printing】 - Automatic silk printing machines: 2 units