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  3. ノバセル 大阪地区
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ノバセル 大阪地区

addressOsaka/Kita-ku, Osaka-shi/30th Floor, Tower B, Grand Front Osaka, 3-1 Daifukucho
phone06-7639-7427
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last updated:Jul 29, 2024
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Tiara (microfiber aramid)

Unprecedented micro-fiber-like aramid fibers can be obtained.

Microfibrillated Aramid Fiber "Tiara" is made from aramid fibers known for their excellent tensile strength and heat resistance, subjected to a powerful mechanical shear force through ultra-high-pressure homogenization, resulting in microfibrillation. The raw fibers are primarily torn along the fiber axis during the microfibrillation process, leading to the creation of unprecedented microfibrillated aramid fibers. 【Features】 ◇Microfibrillation achieved solely through physical treatment without chemical processing ◇Retains the heat resistance, flame retardancy, high strength, and high elasticity characteristic of aramid fibers ◇Significantly improved properties such as water retention, filtration, breathability, adhesion, and paper strength enhancement (binder performance). *For more details, please refer to the PDF document or feel free to contact us.

  • Other polymer materials

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Microfiber cellulose "Serish"

Cellulose fibers that have been micro-fibered using proprietary technology.

"Serish" is a product that has been physically micro-fibered from natural cellulose fibers using Daicel's unique technology, without any chemical reactions. It disperses uniformly in water to exhibit viscosity, demonstrating excellent functions for capturing fine substances and improving water retention. Additionally, there is a grade called "Tiara," which is micro-fibered aramid fiber. 【Features】 ■ Made from highly refined pure plant fibers ■ Fiber thickness can be reduced to several μm-0.01μm ■ Capable of high value-added product design ■ Moisture content of 10-35% ■ Micro-fibered solely through physical processing without any chemical treatment 【Main Applications】 ■ Filtration aids (food, alcoholic beverages) ■ Food ■ Papermaking (enhancing paper strength) ■ Others *For more details, please refer to the PDF materials or feel free to contact us.

  • Other polymer materials

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Hydroxyethyl cellulose "HEC Daicel"

Water-soluble polymers that are non-ionic and less affected by salts and metal ions.

We handle Hydroxyethyl Cellulose 'HEC Daicel'. It is nonionic and characterized by its resistance to the effects of salts and metal ions. The mainstream type has improved dispersibility to avoid the formation of lumps. There are standard dissolving types EP and EE, as well as the dispersibility-enhanced types SP and SE, each categorized by viscosity. 【Features】 - Nonionic and resistant to the effects of salts and metal ions - Available in dispersibility-enhanced types SP and SE, and standard dissolving types EP and EE - Multiple product numbers based on viscosity (molecular weight) - Grades suitable for use in quasi-drugs as well as industrial applications 【Main Applications】 - Cosmetics - Electronic materials - Paints, building materials, granulation binders, and other industrial uses *For more details, please refer to the PDF document or feel free to contact us.

  • Other polymer materials

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Carboxymethyl cellulose (CMC)

Water-soluble polymer made from natural cellulose materials.

Our company manufactures and sells water-soluble polymers (WSP) made from cellulose, a 100% natural material, as well as micro-fiber products developed using Daicel's unique technology. Carboxymethyl cellulose (CMC) has many grades based on viscosity (molecular weight) and degree of etherification (degree of substitution). We offer a wide range of products, from extremely high viscosity grades to lower ones, allowing you to choose the appropriate grade for your intended use. [Features] ■ One of the most commonly distributed cellulose-based water-soluble polymers ■ Many grades available based on viscosity (molecular weight) and degree of etherification (degree of substitution) ■ Anionic and easily affected by the presence of metal ions and salts ■ The degree of influence varies with viscosity and degree of etherification (the higher the degree of etherification, the less influence it is subject to) ■ Quickly dissolves in water and imparts appropriate viscosity → thickening function ■ Excellent dispersibility, preventing the sedimentation of fine particles → dispersion and stabilization function ■ Can react with polyvalent metal ions (such as Al3+) to produce a uniform gel, among other properties *For more details, please download the PDF or feel free to contact us.

  • Other polymer materials

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[User Manual] Plastic 'Cell Purge' for Cleaning Molding Machines

For those considering the efficiency of purge operations during plastic molding processing!

This document is a user manual summarizing the effective use of the cleaning agent "Selpurge," which is chosen by professionals in the field. It includes explanations of the mechanism of carbonized foreign substances and specific, effective purging methods. Please make use of it. [Contents] ■ Recommended usage amount ■ General usage methods ■ Measures against carbonized foreign substances *For more details, please refer to the PDF document or feel free to contact us.

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Cleaning of T-die molds according to T-die grade - Cell purge

Cleaning T-die molds! We will introduce purging and cost reduction with T-die molds.

We handle "Cell Purge," which is suitable for cleaning injection molding machines and extruders. We would like to introduce the "color change effect for T-die grade" using this product. A purge agent was used for the color change from black HIPS to natural color HIPS. Using the T-die grade, purging is completed after flowing 400g, followed by 120g of the subsequent HIPS material. By using this product, you can achieve benefits in purging efficiency and cost reduction. 【Purging efficiency and cost reduction benefits with a 150mm wide T-die mold (excerpt)】 <Purging Efficiency> ■ Required Amount (g) - T-die grade: 400 - HIPS (material replacement): 2,900 ■ Time (seconds) - T-die grade: 280 - HIPS (material replacement): 1,300 *For more details, please refer to the PDF document or feel free to contact us.

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Explaining how to choose a professional-grade resin cleaning agent (purging agent)!

Choosing the appropriate grade is important for effective cleaning. We will explain how to handle various resins, from general-purpose resins to engineering plastics and super engineering plastics.

"Selpurge" is a cleaning agent for injection molding machines and extruders that excels in color change and black spot removal. It can shorten setup times and reduce resin discharge volume and material loss. Based on our knowledge and experience as a resin manufacturer, we introduce a theoretical method for selecting purge agents. [Points for Choosing Resin Cleaning Agents (Purge Agents)] ■ Is it for color change? What resin do you want to purge? ■ Is it for material change? What resin (subsequent material) will you be molding next? ■ Is it for black spot or carbon removal? What resin (subsequent material) will you be molding next? *If you would like a sample, please contact us or download the sample request form and feel free to apply via fax.

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[Case Study] Color Change in Molding Foamed PP Using Hot Runner Molds

The resin cleaning agent [Selpurge] makes it very easy to clean hot runners, which has traditionally been difficult. It improves the efficiency of the color change process during molding.

"Serpaj" is a cleaning agent for injection molding machines and extruders that excels in color change for hot runners and removal of black spots. It can shorten setup times and reduce resin discharge volume and material loss. We present a successful case of color change in molding foamed PP using a hot runner mold. 【Molding Machine & Mold】 Mold: Mini Door Trim Test Mold (Valve Gate Hot Runner) Molded Product Weight: Approximately 295g Molding Machine: Ube Industries, Ltd. MD450S-IV Molding Material: Foamed PP MB used, color change from black to gray 【Results】 - The previous material was completely discharged in just 15 shots. - Replacement with the next material was completed in only 4 shots. - No touch-up processing was needed for molding the next material. - When changing color directly with the next material, residuals from the previous material did not disappear even after 60 shots. *If you would like a sample, please contact us or download the sample request form and feel free to apply via fax.

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Solve common problems with color change and material change in injection molding machines!

Sample giveaway! Cleaning inside the hot runner is easy. We also provide materials to help with grade selection.

"Selpurge" is a cleaning agent for injection molding machines and extruders that excels in color changes for hot runners and the removal of black spots. It can shorten setup times and reduce resin discharge and material loss. 【Do you have any of these concerns?】 ■ Cleaning takes too much time... ■ Black spots or foreign objects on molded products won't go away... ■ The occurrence rate of foreign object defects isn't decreasing... Selpurge can solve these issues quickly! *If you would like a sample, please contact us or download the sample request form and feel free to apply via fax.

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Metal/Hybrid Material Joining Technology 'DLAMP'

Adaptable to various metals! Achieved high bonding strength through the anchor effect.

"DLAMP" is a groundbreaking technology that firmly bonds metals and dissimilar materials through a completely dry process using lasers. After treating the metal surface with a laser, dissimilar materials are poured in, achieving high bonding strength due to the anchoring effect. In-house processing of DLAMP treatment is also possible through technology licensing. 【Features】 ■ Adaptable to various metals ■ Partial processing is possible (one-sided treatment, patterning) ■ Low running costs (no waste liquid or consumables generated) ■ Shorter processing time compared to pulse waves, with higher tensile strength *For more details, please refer to the PDF document or feel free to contact us.

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Environmentally friendly resin: Cellulose fiber reinforced resin "Selblen C"

Thermoplastic resin reinforced with cellulose fibers. Contains plant-derived materials, allowing for a reduction in petroleum-based materials. Generates little gas during molding processing and has almost no mold contamination.

The environmentally friendly resin "Celblen C" is a thermoplastic resin reinforced with cellulose fibers, a natural material. It contains plant-derived raw materials, allowing for a reduction in petroleum-based materials. Since no combustion residues are generated during incineration, it helps reduce waste. Because the cellulose fibers are dispersed microscopically, it has a clean appearance, unlike natural fiber reinforced resins. 【Features】 - Uses cellulose fibers as a substitute for glass fibers and talc. - Generates little gas during molding, resulting in minimal mold contamination. - Absorbs moisture and water, but has little effect on dimensions. - Has good fluidity. - Unlike glass fiber (GF) reinforced PP, it causes almost no wear on steel materials. *For more details, please refer to the PDF document or feel free to contact us.

  • Other polymer materials
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Cleaning/Color Change of Inflation Molding Machine 'Selpurge NX-E'

Plastic for cleaning molding machines that can remove minor carbides such as small black spots.

For cleaning/color changing of polyethylene inflation molding machines, you can use 'Cell Purge NX-E' diluted with the polyethylene you are currently using. It is compatible with LLDPE, LDPE, and HDPE. Instead of gradually fading, the color is removed in streaks. Therefore, you won't have to worry about where to stop. 【Features】 ■ Can be used for film production and winding ■ Easy to identify the endpoint for color change ■ Can remove mild carbon residues *If you would like a sample, please contact us or download the sample request form and feel free to apply via fax.

  • Other polymer materials
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About plastic for cleaning molding machines that expands the applicable range.

New applications and selection methods for "cleaning agents" in semiconductors, FPDs, and more!

We have developed a new grade aimed at enabling color changes within hot runners, which was previously thought to be impossible with purge agents, among the molding methods. This document primarily introduces this new grade. 【Contents】 ■ Introduction ■ Dead Space in Hot Runners ■ Basic Principles of Cleaning ■ Cell Purge for Hot Runners ■ Cleaning Method for Hot Runners Using Cell Purge ■ Conclusion *If you would like a sample, please contact us or download the sample request form and feel free to apply via fax.

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[Technical Report] A Study on the Behavior of Material Substitution during Molding Processing

Applying the concept of wetness, we explain the experimental results! We are introducing a technical report.

This document presents a consideration of the behavior of material replacement during the molding process at Daicel Polymer Corporation. To achieve a more engineering-based understanding of the behavior of material replacement during plastic molding, we propose the introduction of the concept of wettability. [Contents (excerpt)] ■ Introduction ■ Experimental Methods - Materials - Purging Experiments - Mixing Experiments and Evaluation of Dispersion in Blends *If you would like a sample, please contact us or download the sample request form and feel free to apply via fax.

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[Technical Report] The Influence of Resin Viscosity and Polarity on the Color Change Process of Molding Machines

We are introducing a technical report on the color change process!

This document presents a technical report on the "color change" process of Daicel Polymer Corporation. It experimentally demonstrates the influence of resin viscosity on the amount of resin required for "color change" between the same materials. Additionally, it discusses the differences in the required resin amounts that vary depending on the type of resin, based on experimental results. [Contents (excerpt)] ■ Introduction ■ Experimental Methods - Materials - Experiments ■ Experimental Results and Discussion - Influence of Viscosity - Influence of Resin Type *If you would like a sample, please contact us or download the sample request form and feel free to apply via fax.

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Plastic "Selpurge" for cleaning molding machines.

Color residue and black spots are beautifully removed! They are easily discharged, and there are no issues with residue.

"Serpaj" is a plastic designed for cleaning molding machines, excelling in color change and black spot removal for hot runners. Most hot runners have areas in the flow path where color tends to remain. This product effectively removes residual color and black spots that remain around the manifold and gate. 【Features】 ■ Effectively removes residual color and black spots ■ Easily discharged with the next material ■ No issues with residue ■ Fully considers the compatibility between resins *If you would like a sample, please contact us or download the sample request form and feel free to apply via fax.

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Scraping effect of carbonized foreign matter and filler 'cell purge'

Remove carbonized foreign matter with fiberglass-reinforced cell purge! Combining it with "NX-VN" is also recommended.

We handle 'Cell Purge', which is suitable for cleaning injection molding machines and extruders. The 'Cell Purge' with GF (glass fiber) removes carbonized foreign matter. Melted resin will carbonize if it comes into contact with air or is left heated for a long time. Since the GF grade contains less resin component due to the presence of GF, if carbonized foreign matter cannot be sufficiently removed on its own, we recommend using it in combination with the non-filler grade "NX-VN". 【Features】 ■ Effectively removes carbonized foreign matter as it flows while scrubbing the surface of the carbonized resin. *If you would like a sample, please contact us or download the sample request form and feel free to apply via fax.

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Maintenance that does not produce carbonized foreign matter: "Cell Purge"

The best way is to avoid producing carbonized foreign substances! Here are three rules to follow.

We handle 'Cell Purge', which is suitable for cleaning injection molding machines and extruders. We will introduce a maintenance method that does not produce carbonized foreign matter using this product. It is best to prevent carbonized foreign matter from occurring rather than removing it after it has appeared. Resin that has completely carbonized will not soften even when heat is applied. It strongly adheres to the surface of metals, but it can sometimes come off unexpectedly, and if it mixes into the molded product, it becomes "carbonized foreign matter," leading to molding defects. 【Three Rules to Prevent Carbonized Foreign Matter】 ■ Do not leave the molding machine empty ■ Regularly use Cell Purge to discharge resin that is about to carbonize ■ Perform cleaning operations using Cell Purge at least once a day *If you would like a sample, please contact us or download the sample request form and feel free to apply via fax.

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Color change of the hot runner using NX-P2.

Introduction of a case where color change in foamed PP molding using hot runner molds was adopted.

At Ube Industries, Ltd., we conducted a cleaning evaluation of "Cell Purge NX-P2" for color change in foam PP molding using hot runner molds. We continuously molded "Cell Purge NX-P2" directly from the previous material and then continued molding the subsequent material. The previous material was sufficiently discharged after 15 shots, and the replacement to the next material was completed in just 4 shots. No touch-up processing was needed at all during the molding of the next material. The cleaning of hot runners, which has traditionally been very difficult, can be carried out very easily using Cell Purge NX, specifically the hot runner type. We encourage you to consider the Cell Purge NX series for improving the efficiency of color change processes during molding. [Case Study] - Mold: Mini Door Trim Test Mold (Valve Gate Hot Runner) - Weight of molded product: Approximately 295g - Molding machine: Ube Industries, Ltd. MD450S-IV - Molding material: Foam PP MB used, color change from black to gray *If you would like a sample, please contact us or download the sample request form and feel free to apply via fax.

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Cleaning agent for plastic molding machines (purging agent) [Cell Purge]

To achieve low residue, the compatibility of the resin is important! Good self-discharging purge.

To achieve low residue, the compatibility of the resin is important. Especially in hot runners, please select a grade suitable for the resin you are using to prevent the residue of purge agents in dead spaces. "Cell Purge," in addition to its good compatibility, significantly contributes to self-extraction through surfactants. Surfactants increase the contact angle θ when discharging the front material, making it easier to discharge, and then play a role in facilitating the discharge of the Cell Purge itself when replacing it with the back material. In other words, surfactants exist at the interface between the Cell Purge and the metal surfaces of the cylinder/screw, allowing the Cell Purge to slide along the cylinder/screw surface. When using ordinary resins, the resin near the metal wall is not easily discharged. *If you would like a sample, please contact us or download the sample request form and feel free to apply via fax.

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Cleaning agent for plastic molding machines (purging agent) [Cell Purge]

Control the interfacial tension to smoothly discharge the front material! Cell purge that controls wettability.

In general, it is said that using a resin with higher viscosity than the previous material is effective for efficient purging, but this applies to the resin near the center of the flow. To efficiently discharge the resin from the inner walls of the cylinder and screw, it is necessary to utilize not only viscosity but also interfacial tension. Although the cylinders and screws of molding machines are not treated with Teflon, "Cell Purge NX" utilizes the power of surfactants to control the interfacial tension existing between the previous material, the subsequent material, and the metal surfaces of the cylinder/screw, allowing for smooth discharge of the previous material. *If you would like a sample, please contact us or download the sample request form and feel free to apply via fax.

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Introduction of the new standard: 3 grades.

Introduction of the three grades of the plastic molding machine cleaning agent "Selpurge."

The standard three grades of plastic molding machine cleaning agent, Selpurge, have been updated and are now easier to use compared to the previous grades. We offer a lineup that includes "NX-VN2" and "VK2," which reduce smoke and odor, as well as "NX-VG2," which has less popping during moisture absorption. 【Selpurge Standard Grades】 ■NX-VN2 - Non-filler - ABS, engineering plastics (POM, PBT, PA6, PET, etc.) ■NX-VK2 - Inorganic filler formulation - Engineering plastics (PA66, PET, PC, PPS, etc.) *For cases where GF is not desired ■NX-VG2 - GF formulation - Engineering plastics (PA66, PET, PC, PPS, etc.) *For the removal of carbonized foreign matter *If you would like a sample, please contact us or download the sample request form and feel free to apply via fax.

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Residual in transparent resin

If it remains in transparent resin, do not continue molding and perform an air shot.

In transparent resins such as PC, PMMA, and transparent ABS, residuals can be quite noticeable, and even a very small amount of "purging" residue that would not be an issue with colored materials may appear as white streaks. Such residues are not easily removed even if molding continues. If residuals become a problem with transparent resins, please stop molding temporarily, minimize the amount measured as much as possible, and use the air shot method to purge by repeatedly measuring and injecting while keeping the nozzle away from the mold. In the case of hot runners, similarly, open the mold and repeat the measuring and injecting process, discharging with an air shot. *If you would like a sample, please contact us or download the sample request form and feel free to apply via fax.

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Compound (granulation)

Effective for pellet-making compound extruders! Introduction of the cleaning method using self-purge.

"Cell Purge" can be effectively used in the extruders for compounds that produce pellets. If you add it before removing the screw, you can remove the screw with less force. However, there is no cleaning effect when it is not in a molten state, so cleaning below the hopper cannot be performed. 【Cleaning Method for Extruders with Compounds】 ■ After completing the pelletizing process, discharge all materials from the extruder. ■ For a twin-screw extruder, add a certain amount of Cell Purge to the feeder; for a single-screw extruder, add it to the hopper, and rotate the screw to flow the Cell Purge. ■ When the discharged resin is white and there is no residue from the previous material, stop the screw rotation, open the die, and remove the resin remaining in the die. ■ Flow the next material while the die is open, and once it has been replaced, the cleaning is complete. ■ Close the die, check the condition of the discharged resin, and then start pelletizing. *If you would like a sample, please contact us or download the sample request form and feel free to apply via fax.

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Extrusion molding

Extrusion molding is all about viscosity and die shape! We will also introduce the cleaning method for extruders.

Extrusion molding is all about viscosity and the shape of the die. The "Cell Purge" hot runner grade has sufficient discharge capability for relatively small dead spaces and is compatible with most molding methods when using small machines. Additionally, there are effective grades for certain resins and molding methods. The required amount of "Cell Purge" varies significantly depending on the shape and capacity of the die. 【Molding methods that can expect sufficient effectiveness】 ■ Tube molding ■ Irregular extrusion molding ■ Inflation film molding (Polyethylene: NX-E) *If you would like a sample, please contact us or download the sample request form and feel free to apply via fax.

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Back pressure setting

The back pressure is set to be about 2-10% weaker. Here is an introduction to the back pressure settings using cell purge.

As a method for purging using "cell purge," we recommend reducing the measurement values and repeatedly measuring and injecting. This is to change the direction of the resin flow as much as possible to ensure that no resin is left behind in the dead space. While increasing back pressure to flow the resin, known as "back pressure purge," is also effective, if "cell purge" leaks due to insufficient pressure, it will not be effective. Therefore, when purging during the measurement and injection operation, please apply back pressure at a level that is about 2-10% weaker to minimize leakage from the nozzle. *If you would like a sample, please contact us or download the sample request form and feel free to apply via fax.

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Cleaning method for hot runners

Effective cleaning inside the hot runner! Introducing a cleaning method using self-purge.

Here is the cleaning method for "Selpurge NX for hot runners." Please be sure to use a grade suitable for the resin being used. There are two methods, but the amount of Selpurge used is almost the same in either case. 【Method 1】 ■ Perform an air shot of Selpurge with the mold open - After completing the molding of the preceding resin, set the molding conditions and repeat weighing and injection. - In a valve gate hot runner, open and close the gate during weighing and injection. - It is more effective to reduce the weighing amount and increase the frequency of gate opening and closing. *If you would like a sample, please contact us or download the sample request form and feel free to apply via fax.

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Basic Usage of Cleaning Agent (Purge Agent) for Plastic Molding Machines [Cell Purge]

Here is an introduction to the basic usage of the plastic molding machine cleaning agent "Selpurge."

The basic usage of the plastic molding machine cleaning agent "Selpurge" involves repeated lightweight injection operations. When cleaning the cylinder/screw of the injection molding machine, please set the molding conditions and repeat the weighing and injection after finishing the molding of the preceding resin. After purging, change to the molding conditions for the next material, and once the temperature stabilizes, discharge the Selpurge with the next material. It is effective to apply back pressure lightly, just enough to prevent the Selpurge from dripping from the nozzle. 【Molding Conditions】 ■ Weighing: 10 - 30mm ■ Cylinder Temperature: Same as during previous material molding ■ Screw Rotation Speed: 50 - 70% ■ Back Pressure: 2 - 10% ■ Injection Pressure: 70 - 99% ■ Injection Speed: 70 - 99% *If you would like a sample, please contact us or download the sample request form and feel free to apply via fax.

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Cleaning agent for plastic molding machines (purging agent) "Selpurge NX"

You can quickly finish color changes and material changes! A purge agent that is compatible with a wide range of resins!

"Selpurge" is a purging agent that covers a wide range from general-purpose resins to engineering plastics and some super engineering plastics. The molding methods include not only injection molding machine cylinders/screws but also grades suitable for hot runners, inflation film molding, blow molding, and extrusion molding. It can shorten setup time, reduce resin discharge volume and material loss, and lower the incidence of foreign material defects. 【Features】 ■ Shortens setup time ■ Compatible with a wide range of resins ■ Clear indication of purging completion ■ Effective for cleaning hot runners ■ Can be used as is since it is in pellet form *If you would like a sample, please contact us or download the sample request form and feel free to apply via fax.

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