ブラザー工業 List of Products and Services

By combining with the SPEEDIO 100 magazine specification, it dramatically improves the efficiency of small-lot production of various types. Labor-saving & Effort-saving ■ Improved machine operating rate ■ Reduced installation space ■ Capability to hold two machines ■ Reliability that maintains high productivity ■ Significant reduction in setup man-hours ■ Pallet management function Compatible models: U500Xd2-100 / S700Xd2-100T

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■Target Process and Burr The process of "burr removal of raw materials" in the manufacturing of die-cast parts is targeted. ■Optimal Machine Configuration Achieves high chip removal performance compatible with a wide variety of burr types and dry processing. ■Brother's Unique Processing Startup Function Significantly reduces processing startup man-hours. Generates simple processing paths in a short time. ■Diverse Functions Equipped with various functions, including a pickup-type ATC.

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■Machine Configuration Tilt rotary table with a maximum diameter of φ500 in the jig area Expanded Y/Z axis movement allows for even broader multi-surface machining ■Productivity Relentless pursuit of high productivity Reduction of waste through optimized control of integrated mechanical and electrical development ■Machining Capability High rigidity machine structure and high-efficiency spindle motor support a wide range of machining ■NC Device Equipped with "CNC-D00" control device User-friendly design with a 15-inch touch panel LCD ■Features of the 100-Piece Magazine Specification * Equipped with a newly developed 100-piece magazine, achieving space-saving and high productivity ■Utilization of the 100-Piece Magazine Specification * The 100-piece magazine and spacious jig area enhance efficiency in small-lot production of various types and enable labor-saving ■Environmental Performance SPEEDIO Blue Technology solves four types of waste in the production site *: Only equipped on U500Xd2-100T.

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■Processing Area The application range is further expanded by increasing the Y/Z axis movement and table size. ■Productivity Relentless pursuit of high productivity; waste reduction through optimized control of mechatronics development. ■Processing Capability Wide range of processing supported by diverse spindle specifications and NC functions. ■Reliability Reliability that maintains high productivity. ■NC Device Equipped with "CNC-D00" control unit; user-friendly design with a 15-inch touch panel LCD. ■Features of the 100-Piece Magazine Specification * Newly developed 100-piece magazine installed, achieving space-saving and high productivity. ■Utilization of the 100-Piece Magazine Specification * Improved efficiency and labor-saving in small lot production of various types due to the 100-piece magazine and spacious jig area. ■Environmental Performance SPEEDIO Blue Technology solves the four wastes in the production site. *: Only equipped with S700Xd2-100T.

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We are pleased to announce the launch of a new web media, "SPEEDIO Machinavi," which provides specialized information on machine tools and machining centers. "SPEEDIO Machinavi" aims to be a web media that contributes to solving on-site challenges, introducing a wide range of topics related to the machine tool industry across seven categories, including BT30, simultaneous 5-axis machining, and the EV shift in the automotive industry. Additionally, we will deliver the latest industry news, event information, and updates related to SPEEDIO. We will continue to add articles and provide even more enriched content, so please look forward to it. We hope you will find "SPEEDIO Machinavi" useful in your daily operations.

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Solving the Four Wastes in Production Sites: SPEEDIO Blue Technology Eliminating waste in production sites contributes to the reduction of greenhouse gas emissions such as carbon dioxide and methane. We reduce waste of time, resources, and energy during parts processing through optimal and compact design. We conduct product life cycle assessments to quantitatively evaluate the environmental impact at each stage of manufacturing, transportation, usage, disposal, and recycling, and we are committed to reducing environmental impact.

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■Processing Area 28-tool magazine, maximum load capacity of 500kg, expanded Z-axis movement Further improvement in the ability to handle large workpieces and small-batch production of various types In addition to processing large workpieces, the wide processing area responds to daily changing site needs by enabling the processing of multiple small parts and the production of various types in small quantities using a variety of jigs, enhancing the overall flexibility of the factory. ■Productivity Relentless pursuit of high productivity Waste reduction through optimized control of integrated mechatronics development The lightweight and low-inertia characteristics of the 30-series machines, combined with our in-house developed NC, maximize machine performance and demonstrate high productivity. ■Processing Capability High-efficiency spindle motors and high-rigidity machine structures accommodate a wide range of processing With dedicated designs for core components such as the base, column, and table, along with a lineup of spindle motors characterized by high torque, we achieve stable processing and high processing capability across a broad area. ■Operability Equipped with the newly developed "CNC-D00" control device that prioritizes ease of use Also realizes accessibility for easy setup work Intuitive operation is achieved through new application features and a vertically mounted 15-inch LCD touchscreen.

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■Features of Horizontal Machining Centers High productivity horizontal machining centers that enable the processing of large and long workpieces. ■Processing Capability Demonstrates high processing capability through a high-efficiency spindle motor and optimal machine design. ■Productivity Relentless pursuit of high productivity through the acceleration and optimization of mechatronics development. ■Usability Equipped with a newly developed "CNC-D00" control system that prioritizes ease of use. Also focuses on the ease of setup and workpiece exchange operations.

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A compact body that integrates functionality, achieving various machining processes with this one machine. The integration of turning and machining processes enhances customer productivity like never before. The newly added simultaneous 5-axis function enables the machining of complex shapes. ■ Mass Production Type Composite Machining Machine Process integration from composite machining to multi-surface machining with a mass production type composite machining machine. ■ Productivity Relentless pursuit of high productivity and automation for labor-saving solutions. ■ Machining Area Expanded Z-axis movement and fixture area of the M300Xd1. Along with a 28-tool magazine, the range of workpieces to be machined is expanded. ■ Machining Capability Demonstrates high machining capability from machining to turning processes. Equipped with simultaneous 5-axis machining functionality.

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A compact body that integrates functionality, achieving various machining processes with this one machine. The integration of turning and machining processes enhances customer productivity like never before. The newly added simultaneous 5-axis function enables the machining of complex shapes. ■ Mass Production Type Composite Machining Machine Process integration from composite machining to multi-surface machining using a mass production type composite machining machine. ■ Productivity Relentless pursuit of high productivity and a wide variety of fixture mounting options. ■ Machining Capability Demonstrates high machining capability from machining to turning processes. ■ Operability Equipped with the newly developed "CNC-D00" control device that prioritizes ease of use. It also achieves accessibility that makes setup work easier.

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The SPEEDIO machine can be installed as an integrated unit, allowing for space-saving implementation. Simple & Compact - Specially designed for workpiece loading and unloading - Compact installation on the side - Controller built into the control panel SPEEDIO exclusive option Loading system Compatible models: S300Xd1 / S500Xd1 / M200Xd1 Type: Vertical multi-joint Number of axes: 4 axes

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The "U Series" is a compact machining center that enables flexible indexing and process integration. Equipped with a newly developed inclined rotary table with a maximum diameter of 500 in the fixture area, it achieves multi-surface machining that changes the conventional understanding of category 30 through a combination of a 28-tool magazine. Additionally, by optimizing and speeding up the spindle start/stop, Z-axis movement, and magazine operation, it allows for high-speed tool changes, enabling tool exchanges for tools weighing up to 3 kg in the shortest time, and for tools weighing up to 4 kg with minimal time increase. The control unit features intuitive operation via a touch panel, focusing on ease of use. 【Features】 ■ Machine Configuration Achieves process integration ■ Productivity Reduces waste through integrated mechatronics development ■ Machining Capability Supports a wide range of machining with a high-rigidity machine structure and high-efficiency spindle motor. It also features newly added tool tip point control, supporting simultaneous 5-axis machining. * * This function is available only for the U500Xd1-5AX. ■ NC Device Pursues ease of use with a 15-inch LCD touch panel.

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With the new "CNC-D00" control system, productivity and ease of use have improved. The new 28-tool magazine expands the range of workpieces and promotes process consolidation. We offer a wide variety of specifications to accommodate a broad range of machining. Cut without waste. SPEEDIO.

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Brother's unique pallet changer "QT Table" that does not lift up, along with the newly developed CNC and a tool magazine that can hold up to 40 tools, enhances productivity in various work environments. Cut without waste. SPEEDIO.

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The times are changing. Are you ready? Inherent speed and compact size. Breaking through fixed concepts with high cutting ability. Now, if you want to survive, don't miss this. Cut away the waste with the power of SPEEDIO.

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"Work larger than before with the 30 model." In response to customer expectations, we have achieved a Y-axis movement of 500mm in a compact size, surpassing the conventional standards of the 30 model. ■ NC Device Equipped with the newly developed "NC-D00 control device" Pursuing ease of use with a 15-inch touch panel LCD ■ Processing Area A large processing area that accommodates diverse machining, including large workpieces and multiple parts ■ Productivity Enhanced productivity through optimal operation control developed through mechatronics integration ■ Machining Capability Demonstrates a wide range of machining capabilities from high-speed, high-efficiency processing to heavy cutting ■ Reliability and Environmental Performance Reliability that maintains high productivity and machines designed with consideration for the environment

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Effectively utilize the high productivity of SPEEDIO and the wide processing area of W1000Xd2. By arranging a variety of small workpieces in the processing area of multiple W1000Xd2 machines, we reduce the processing cycle!

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Demonstration of the performance of SPEEDIO H550Xd1: Machining of Aluminum (A5052) - Machining of an aluminum block measuring 400x120x70 - Three-sided machining using B-axis indexing - Excellent chip removal characteristic of horizontal machining - High-speed performance not found in 40-taper horizontal machining - Deep hole machining with a depth of 200x2 directions = 400mm

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The SPEEDIO M300Xd1 secures a wide jig area, allowing for flexibility in jig design and accommodating various machining workpieces. The jig rotation diameter has been expanded to Φ450, and the Z-axis travel has been increased to 380mm, extending the distance from the table surface to the spindle end face. This enhances the securing of a wide machining area in the Z-axis direction and improves tool accessibility.

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Effectively utilizing the high productivity of SPEEDIO and the wide machining area of W1000Xd2. By placing two medium-sized workpieces face up and face down in the wide machining area of W1000Xd2, we reduce the machining cycle for parts that require full processing. Machining of inverter cases using cradle jigs.

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■High productivity ■High cutting power ■Operability and reliability

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SPEEDIO with Pallet Changer "Achieving high productivity through the pursuit of zero wasted time" ■ Equipped with a 22-tool magazine ■ Process consolidation through combination with dual pallets ■ Expanded fixture area ■ Improved adaptability to a wide range of applications ■ Equipped with in-house developed NC ■ Pursuit of ease of use through mechatronics integrated development

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Equipped with Brother's unique high-speed dual-sided pallet changer "QT Table," it demonstrates high productivity and, as a machine equipped with the "QT Table," has the largest processing area, accommodating large jigs. Furthermore, by offering a specification with 40 mounted tools, we will further expand the world of SPEEDIO. ■ Expansion of processing area ■ ■ Pursuit of high performance ■ ■ High reliability and environmental performance ■

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■Equipped with a 40-tool magazine ■Separation of the machining area and magazine ■Increased maximum tool weight and maximum tool length ■Fixture area that allows for the installation of large fixtures

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The "SPEEDIO F600X1" is a compact machining center that achieves the highest class of cutting capability and processing stability in the history of this series. Its high-rigidity structure, with the X-axis on the column and the Y-axis on the table, along with an maximally enlarged spindle structure, enables unprecedentedly stable cutting. Additionally, while maintaining high productivity, it also accommodates the processing of difficult-to-cut materials, further expanding the adaptability range of compact machining centers. It realizes improved production efficiency in mass production processing across a wide range of fields. ■ High rigidity and stability ■ High productivity ■ Processing area and adaptability ■ High reliability

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The process integration of turning and machining operations on a single machine, combined with Brother's strength in high productivity technology, achieves a significant improvement in production efficiency for mass-produced parts. Additionally, a new model has been introduced that expands the range of workpieces, along with the establishment of automation devices, evolving into a series capable of handling various machining tasks.

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■High Precision■ High precision with no backlash ■High Productivity■ High productivity with a maximum rotation speed of 100 min-1 ■Long Lifespan■ Minimal aging degradation, maintaining high precision permanently

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○Expanding the World of 30-Size Compact Machining Centers○ "Process larger workpieces with a 30-size machine" A machining center has emerged that changes the conventional understanding of the processing area for 30-size machines. Inheriting the spirit of overwhelming high productivity, a new challenge in processing areas begins. The phrase "This process too is Brother" expands even further. ■Large Stroke X1000mm Y500mm It has become possible to process large workpieces that were not feasible with previous 30-size machines. Additionally, the machine structure has been completely renewed to achieve high rigidity. ■High Productivity Thanks to Brother's unique technologies, such as high-speed tool changes and simultaneous motion control that positions each axis while changing tools, high productivity is achieved. ■High Reliability By designing the XY telescopic cover in a zigzag shape to facilitate chip flow and installing two chip shower pumps to double the flow rate, the chip discharge capability has been significantly improved. *This product complies with changes in government ordinances (export regulations/foreign exchange regulations). The only difference from the S1000X1 is compliance with government ordinances; there are no other functional changes.

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○●Expanding the World of 30-Size Compact Machining Centers●○ "Machining larger workpieces with a 30-size machine" A machining center has emerged that changes the conventional understanding of the machining area for 30-size machines. Inheriting the spirit of overwhelming high productivity, a new challenge in machining areas begins. The phrase "This process too, Brother" expands even further. ■Large Stroke X1000mm Y500mm■ It has become possible to process large workpieces that were not feasible with previous 30-size machines. Additionally, the machine structure has been completely renewed to achieve high rigidity. ■High Productivity■ Thanks to Brother's unique technologies, such as high-speed tool changes and simultaneous motion control for positioning each axis during tool changes, high productivity is achieved. ■High Reliability■ By adopting a trapezoidal design for the XY telescopic cover to facilitate chip flow and installing two chip shower pumps to double the flow rate, the chip discharge capability has significantly improved.

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We are seeing an increase in requests from customers like the following: - They want to achieve visualization and improvement within the factory using IoT, but they don't know how to do it. - They want to include equipment other than Brother's. - What kind of vendors can help with this implementation? Brother can now support customers wishing to implement IoT by introducing vendors that can consistently handle everything from "requirements consideration" to "IoT system construction and implementation" and "after-sales support." The contact information of those who download or view the PDF (company name, department name, location, name, phone number, fax number, email address) will be shared with the recommended vendors.

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■High Precision■ High precision with no backlash ■High Productivity■ High productivity with a maximum rotation speed of 100 min-1 ■Long Lifespan■ Minimal aging degradation, maintaining high precision permanently

• lathe

By reviewing the structure, we have introduced flexibility into jig design, enabling the expansion of processing target applications and improving processing capabilities. A new S P E E D I O has been born, achieving further evolution in composite processing that combines turning and machining in a single machine.

• lathe

■Pursuit of further high performance ■Optimization control to eliminate waste ■From high-speed, high-efficiency processing to heavy cutting ■Pursuit of high-precision processing through mechatronics integration ■Equipped with the newly developed 'CNC-C00 control device' ■Environmentally friendly machines with high reliability *This product complies with changes in government ordinances (Export Ordinance/Foreign Exchange Ordinance). The only difference from conventional models (products without an "N") is compliance with the ordinances; there are no other functional changes.

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SPEEDIO with Pallet Changer "Achieving high productivity through the pursuit of zero wasted time" ■ Equipped with a new 22-tool magazine ■ Process consolidation through combination with dual pallets ■ Expanded jig area ■ Improved adaptability to a wide range of applications ■ New NC system ■ Pursuit of user-friendliness through integrated electromechanical development *This product complies with changes in government ordinances (Export Ordinance/Foreign Exchange Ordinance). The only difference from conventional models (products without an "N") is compliance with government ordinances; there are no other functional changes.

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Brother's unique high-speed dual-sided pallet changer boasts over 1,500 units of proven performance. Equipped with the "QT Table," it demonstrates high productivity and, as the model with the largest processing area featuring the "QT Table," it can now accommodate large jigs that were previously impossible to use. Furthermore, it will expand the world of Speedio. ■ Expansion of processing area ■ ■ Pursuit of high performance ■ ■ High reliability and environmental performance ■ *This product complies with changes in government ordinances (Export Ordinance/Foreign Exchange Ordinance). The only difference from conventional models (products without the "N" designation) is compliance with government ordinances; there are no other functional changes.

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■ Pursuit of further high performance ■ Optimization control to eliminate waste ■ From high-speed, high-efficiency processing to heavy cutting ■ Pursuit of high-precision processing through mechatronics integrated development ■ Installation of the newly developed 'CNC-C00 control unit' ■ Eco-friendly machines with high reliability

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SPEEDIO with Pallet Changer "Achieving high productivity through the pursuit of zero wasted time" ■ Equipped with a new 22-tool magazine ■ Process consolidation through combination with dual pallets ■ Expansion of the tooling area ■ Improved adaptability to a wide range of applications ■ Equipped with a new NC ■ Pursuit of user-friendliness through integrated mechatronics development

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Brother's unique high-speed dual-side pallet changer boasts a track record of over 1,500 units. Equipped with the "QT Table," it demonstrates high productivity and, as the machine with the largest processing area featuring the "QT Table," it can now accommodate large jigs that were previously not possible. Furthermore, it will expand the world of Speedio. ■ Expansion of processing area ■ ■ Pursuit of high performance ■ ■ High reliability and environmental performance ■

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■ A new approach to achieve turning processing 'New Development: Turning Spindle Motor' 'New Development: Roller-Type Index' 'New Development: Double Plunger Lock' 'New Development: Magazine' ■ Process Consolidation ■ High Productivity ■ Evolution of Operability ■ Improvement of Environmental Performance

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■New Type Single Door By adopting a new type of door for the compact-sized splash cover, we have ensured a large opening while maintaining a single door design, making workpiece loading and unloading and automation easier. ■Chip Shower The chip shower piping located at the top of the machine enhances the outflow effect and prevents the accumulation of chips on the splash side. ■ATC Mechanism By using a magazine that holds 26 tools (with one spindle), it accommodates long machining processes that use many tools and various types of machining. ■QT Table Equipped with Brother's unique 180° turn quick table as standard, it eliminates downtime for loading and unloading workpieces, enabling non-stop machining. It can easily adapt to both single machine operations and multiple machine lines, achieving labor reduction and automation.

• Drill press

■Expansion of Processing Area Y-axis stroke of 450 mm. Capable of mounting a cradle-type fixture with a diameter of 500 mm. ■High Precision Processing Prevention of coolant splashing onto the column, which affects thermal displacement. Improvement of rigidity differences in the X and Y axis directions of the spindle head and column. Increased spindle rigidity to minimize the effects of tool imbalance. Adoption of automatic thermal displacement compensation (software) for the X, Y, and Z axes. ■High Reliability Separation of ATC and magazine from the processing chamber. Elimination of limit switches by adopting absolute encoders. Center trough type base. ■Rapid Feed Rate of 70 m/min (X, Y, Z) ■Spindle Rotation Speed of 12,000 min⁻¹ and 16,000 min⁻¹ ■Maximum Tapping Speed of 8,000 min⁻¹ ■BT spindle center through type 7 MPa high-pressure coolant system (optional)

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