キラ・コーポレーション List of Products and Services

The "MT-30V Twin" is a super high-production twin spindle machine that effectively utilizes floor space by reducing the number of machines. It also allows for a reduction in fixtures, rotary tables, coolant tanks, and overall investment costs. Additionally, it can flexibly accommodate automation with gantry loaders and robots. 【Features】 ■ A super high productivity machining center equipped with two main spindles in one unit ■ Reduces the number of machines and effectively utilizes floor space ■ Reduces total costs for fixtures, rotary tables, and more *For more details, please download the PDF or feel free to contact us.

• Machining Center

The "MC-40V Twin" is a super high-production twin spindle machine equipped with two main spindles that can process two workpieces simultaneously in one cycle. It offers three types of spindle spacing tailored to workpiece sizes. An optional pallet changer with a cubic coupling design (2API) is available to enhance productivity. Additionally, it can flexibly accommodate automation with gantry loaders or robots. 【Features】 ■ A super high productivity machining center equipped with two main spindles ■ Reduces the number of machines needed, effectively utilizing floor space ■ Lowers total costs for fixtures, rotary tables, and more *For more details, please download the PDF or feel free to contact us.

• Machining Center

The "MT-40V Twin" is a super high-production twin spindle machine that revolutionizes production lines. By processing two workpieces simultaneously, productivity per machine is doubled. It also reduces the need for jigs, rotary tables, and coolant tanks, thereby lowering overall investment costs. Additionally, we offer two types of spindle spacing to accommodate different workpiece sizes. 【Features】 ■ A super high-productivity machining center equipped with two spindles in one machine ■ Reduces the number of machines needed, effectively utilizing floor space ■ Lowers total costs for jigs, rotary tables, and more *For more details, please download the PDF or feel free to contact us.

• Machining Center

The horizontal column traverse "PC-30H" is a high-rigidity #30 machine equipped with a φ60mm spindle, designed for heavy cutting operations. With an X-axis stroke of 500mm, it features a space-saving design with a machine width of 1200mm, allowing for efficient installation in production lines. Its center trough structure ensures reliable chip removal. Additionally, it offers high flexibility and compatibility with various jigs. 【Features】 ■ Space-saving design with a machine width of 1200mm ■ High-rigidity spindle with a spindle diameter of Φ60mm ■ Highly versatile jig area and excellent automation compatibility *For more details, please download the PDF or feel free to contact us.

• Machining Center

The "KN-40Hb" is a space-saving horizontal column traverse with a machine width of 1500mm. Automation solutions tailored to your needs are possible. We offer a variety of options, including standard fixed table specifications and a pallet changer with a 2API specification. Large jigs can be mounted freely in the spacious jig area. Additionally, it has high flexibility and can accommodate various jigs. 【Features】 ■ Space-saving design with a machine width of 1500mm ■ A variety of options including pallet changer specifications and long stroke specifications ■ Highly flexible jig area and excellent automation compatibility *For more details, please download the PDF or feel free to contact us.

• Machining Center

The vertical table traverse "KPC-30b" is a machine equipped with an exchange arm type ATC, suitable for process consolidation. It offers tool storage capacities of 20 tools (standard), and 30 or 36 tools (optional), providing the necessary number of tools for process consolidation. With a rapid feed rate of 56m/min and reduced cycle times, productivity is improved, achieving a non-cutting time reduction with a high-speed ATC of T-T 0.7s/C-C 1.7s. 【Features】 ■ Capable of suitable process consolidation with a large number of tool storage ■ High-speed machine with a rapid feed rate of 56m/min *For more details, please download the PDF or feel free to contact us.

• Machining Center

The vertical column traverse M/C "HPC-30Vb" is a high-speed machine that also considers productivity. With a high-speed specification of 56m/min for each axis, it contributes to reducing cycle time. The high-speed ATC T-T takes 0.7 seconds, shortening non-cutting time. Additionally, it features a space-saving design with a machine width of 1500mm, allowing for the construction of highly flexible production line layouts. 【Features】 ■ Standard equipped with a pallet changer ■ High-speed ATC and rapid feed of 56m/min designed for high productivity ■ Compact design suitable for line integration *For more details, please download the PDF or feel free to contact us.

• Machining Center

The "PCV-31" is a compact vertical table traverse machining center suitable for automation and line applications. Thanks to structural analysis technology, it ensures the highest level of rigidity against loads from all directions. In particular, it has improved lateral load resistance by 50% compared to our previous models. We offer four types of spindles, ranging from high-rigidity types to ultra-high-speed types, allowing for spindle selection tailored to the machining requirements. 【Features】 ■ A #30 machine that thoroughly pursues high rigidity for cutting ■ High-speed specifications with rapid feed of 60m/min ■ Compact design suitable for automation and line applications *For more details, please download the PDF or feel free to contact us.

• Machining Center

The "PCV-30S" is a vertical table traverse machine that enables heavy cutting by adopting roller guides on all axes. To save space, two machine widths of 1250mm and 1500mm are available, allowing for the construction of highly flexible production line layouts. Additionally, it features a wide jig mounting area, making it easy to accommodate various jigs. 【Features】 ■ Achieves high rigidity for cutting ■ Compact design suitable for line integration ■ An ideal base machine for automation *For more details, please download the PDF or feel free to contact us.

• Machining Center

The "PCV-30" is a vertical table traverse machining center that achieves an optimal structure through advanced structural analysis technology. By adopting roller guides on all axes, it enables heavy cutting. Additionally, the use of large-diameter ball screws ensures high rigidity. We offer a space-saving type that allows for the construction of highly flexible production lines, as well as a standard type that accommodates wide fixtures. 【Features】 ■ Pursues machine rigidity despite its compact size ■ Line-compatible design with a minimum machine width of 1250mm ■ Supports automated workpiece loading and unloading *For more details, please download the PDF or feel free to contact us.

• Machining Center

We would like to introduce the vertical table traverse "VTC-40b" that we handle. It features an exchange arm type ATC that ensures high reliability and maintainability. By adopting a simple structure with a #40 machine, it reduces downtime on the production line. Please feel free to contact us when you need assistance. 【Features】 ■ Space-saving design with a machine width of 1600mm in #40 ■ Highly reliable simple structure ■ ATC exchange arm type *For more details, please download the PDF or feel free to contact us.

• Machining Center

We would like to introduce our vertical table traverse machine, the 'VTC-40a'. With a machine width of 1600mm, it is a space-saving #40 machine that effectively utilizes factory space. It reduces downtime on production lines. Additionally, it features a direct exchange type ATC that ensures high reliability and maintainability. Please feel free to contact us if you have any inquiries. 【Features】 ■ Space-saving design with a machine width of 1600mm in #40 ■ Highly reliable and simple structure ■ Direct exchange type ATC *For more details, please download the PDF or feel free to contact us.

• Machining Center

The "KN-40Vb" is a vertical column traverse model with high reliability and low cost. It features an exchange arm type ATC that ensures high reliability and maintainability. By adopting a simple structure with a #40 machine, it reduces downtime on the production line. Additionally, a cubic coupling type pallet changer specification (2API) designed with productivity in mind is available as an option. 【Features】 ■ Highly reliable simple structure ■ Various options including pallet changer specification and long stroke specification ■ ATC exchange arm type *For more details, please download the PDF or feel free to contact us.

• Machining Center

The "KN-40Va" is a vertical column traverse with a high degree of freedom in jig design, utilizing a column movement method. By adopting a simple structure for the #40 machine, it reduces downtime on the production line. It features a direct exchange type ATC that ensures high reliability and maintainability. Additionally, a long stroke specification for the X-axis, suitable for processing long workpieces, is also available as an option. 【Features】 ■ Highly reliable simple structure ■ Various options such as pallet changer specifications and long stroke specifications ■ Direct exchange type ATC *For more details, please download the PDF or feel free to contact us.

• Machining Center

We would like to introduce our vertical table traverse machine, the 'PCV-40b'. This model features a high rigidity and high torque specification with a 1/4 reduction gear mounted on the main spindle. With a machine width of 1900mm, it is a compact design that effectively utilizes factory space, classified as a #40 machine. Even with a small machine, it achieves low-speed and heavy cutting processing. Please feel free to contact us when you need assistance. 【Features】 ■ Achieves high performance with uncompromising high-speed operation ■ Compact design suitable for line applications ■ An ideal base machine for automation * For more details, please download the PDF or feel free to contact us.

• Machining Center

We would like to introduce our vertical table traverse model 'PCV-40a'. This is a compact base machine with a width of 1800mm. The main specifications of the spindle feature a direct drive system with a standard rotation speed of 10,000 min-1 and an ultra-high speed of 20,000 min-1. It achieves an efficient line with a high level of automation capability. Please feel free to contact us when you need assistance. 【Features】 ■ Achieves high performance with uncompromising high speed ■ Compact design suitable for line integration ■ An ideal base machine for automation * For more details, please download the PDF or feel free to contact us.

• Machining Center

The "ultrasonic processing machine" efficiently transmits ultrasonic vibrations generated by an internal ultrasonic transducer to the tool tip, causing micro-fracturing in the drilling and milling of brittle materials, thereby reducing product damage and minimizing wheel clogging. With damage-free processing through ultrasonic machining, chipping can be reduced. Ultrasonic vibrations enable the processing of small-diameter deep holes that are difficult to achieve with conventional methods. Additionally, the "cavitation" effect from ultrasonic machining reduces clogging, allowing for longer tool life. 【Features】 ■ Dramatically reduces chipping ■ Extends tool life ■ Achieves high aspect ratio hole processing *For more details, please download the PDF or feel free to contact us.

• Other processing machines

The "GCV-30" is a grinding center equipped as standard with linear scales that have a resolution of 0.05μm on all axes. We offer a variety of options to improve processing accuracy, including position correction using a CCD camera system, cooling for ball screw axis centers, and tool vibration detection devices. Additionally, by protecting the top surface of the table with stainless steel, it becomes less prone to rust even with low-concentration water-soluble coolants. 【Features】 ■ Specializes in micro-machining of silicon, SiC, quartz glass, and various ceramics ■ Machine specifications for high-precision machining and many functions to enhance accuracy ■ Measures to address fine chips from brittle materials and rust prevention for water-soluble coolants *For more details, please download the PDF or feel free to contact us.

• Machining Center

The "GCV-40" is a grinding center specialized in the micro-machining of brittle material components. The ball screws and linear guides are treated with industrial black chrome plating and a special fluororesin coating, covering the metal surface with a composite surface treatment to ensure high rust prevention capability. Additionally, it comes standard with Kira's original thermal displacement correction system, which continuously monitors temperature changes with multiple temperature sensors and makes corrections. 【Features】 ■ Specializes in micro-machining of silicon, SiC, quartz glass, and various ceramics ■ Machine specifications for high-precision machining, with many functions to improve accuracy ■ Measures to address fine chips from brittle materials and rust prevention measures for water-soluble coolants *For more details, please download the PDF or feel free to contact us.

• Machining Center

The horizontal machining center "PCH-400" is our new product that offers finishing boring processing and reliable automation solutions. It can consistently handle processes from rough machining to finishing machining in cutting automation lines, making it ideal for machining parts such as shafts, cases, steering components, and powertrains. 【Product Features】 ■1: Flexible support for automation ■2: Minimizes warm-up time ■3: Design that suppresses chip accumulation 【Exhibiting at JIMTOF2016!】 ■Dates: November 17 (Thursday) to November 22 (Tuesday), 2016 ■Venue: Tokyo Big Sight ■Booth: East Hall 1, E1053 ■Highlights We will showcase the "PCH-400," which achieves finishing machining, along with sample work in the cutting automation line from rough machining to finishing machining, and propose the cutting automation line that our company aims to achieve in the future. *For details about the product and the exhibition, please contact us directly.

• Machining Center

This is an automatic production system machining machine set up with jigs and automatic transport based on a machining center, designed for end face processing of long workpieces such as axle shafts. We customize and deliver everything from machining machines, jigs, pneumatic and hydraulic equipment, coolant systems, to automatic transport. We recommend this to customers considering stable quality and mass production. A compact automatic transport system that saves space is possible. We have numerous delivery records not only in Japan but also in the United States and Europe. We provide reliable after-sales services such as regular inspections, repairs, modifications, and maintenance.

• Machining Center

This is an automatic production system machining machine for end face processing of long workpieces such as axle shafts, set up with jigs and automatic transport based on a machining center. We will deliver it in a form that incorporates machining machines, jigs, pneumatic and hydraulic equipment, coolant systems, and automatic transport. We recommend it to customers considering stable quality and mass production. A compact automatic transport system that is space-saving is possible based on a vertical machining center. We have numerous delivery records in Japan, the United States, Southeast Asia, and more. We provide reliable after-sales services such as regular inspections, repairs, modifications, and maintenance.

• Machining Center

This is a turret machining center equipped with two turret heads within a single processing machine. We will deliver it in a configuration that incorporates the options discussed with the customer. We recommend it to customers considering mass production, mass processing, and automated lines for workpieces that require machining on both end faces. Productivity is increased as both end faces of shafts, bars, and drawn materials can be processed simultaneously. Since each turret is equipped with its own NC control unit, simultaneous processing is possible even if the machining of the left and right end faces differs, allowing for independent control. It has a structure that is easy to automate and easy to integrate into processing lines. If you are considering the design and production of jigs or automation, we will propose options after consultation. We have a track record of deliveries in Japan, the United States, Southeast Asia, and many other locations. We provide reliable after-sales services such as regular inspections, repairs, modifications, and maintenance.

• Machining Center

This is an automatic transfer system processing machine that integrates a machining center and a bar feeder. When bar stock is loaded, finished products are produced. We will deliver it in a form that incorporates machinery, jigs, oil and pneumatic systems, automatic transfer devices, coolant systems, and more. We recommend it to customers considering stable quality, process consolidation, and productivity improvement. It is capable of cutting bar stock and performing four-sided machining, allowing the consolidation of cutting processes into machining processes. From material input to output, the system is fully automated, ensuring stable quality and production volume. It can accommodate a variety of products. We have a large number of delivery records for domestic customers. We provide reliable after-sales services such as regular inspections, repairs, modifications, and maintenance.

• Machining Center

This is a machining machine that incorporates hydraulic and pneumatic equipment into our machining center and has wiring and piping done up to the manifold for internal connection. We will deliver our standard machining center with hydraulic and pneumatic equipment integrated and pre-wired. We recommend this for customers who want to place jigs on the machining machine or freely customize the machining machine. This single unit solves the labor-intensive wiring and piping. The jig loading operation simply involves placing the jig inside the machine and connecting the customer's jig wiring to the manifold for internal connection, which improves work efficiency. The hydraulic and pneumatic equipment is consolidated at the rear of the machine, making maintenance easy. We have numerous delivery records in Japan, Europe, and Southeast Asia. We provide reliable after-sales service, including maintenance.

• Machining Center

This is an automatic production system machining machine that combines a twin spindle M/C equipped with two main spindles and a gantry loader. It will be delivered in a form that incorporates the machining machine, gantry loader, and optional components. We recommend it to customers considering effective use of limited factory space and improvement of productivity. The base machine's twin spindle is equipped with two main spindles in one unit, making it ideal for mass production and processing of two workpieces simultaneously. It is expected to significantly improve the effective use of factory space and area productivity. Currently processing with two machines → consolidating into one twin spindle → integrating jigs, coolant systems, NC devices, and peripheral equipment into one set → enabling substantial cost reduction. We have numerous delivery records in Japan, the United States, Southeast Asia, and more. We provide reliable after-sales service, including regular inspections, repairs, and maintenance.

• Machining Center

This is an automated production line that incorporates jigs, pneumatic systems, automatic transport devices, coolant systems, and peripheral equipment based on a machining center. We deliver it in a form that integrates everything from machinery to automatic transport. We recommend it to customers considering stable quality and reducing waste in the production line for higher efficiency. The automated production line ensures stable quality and production volume, making it ideal for mass production processing. The structure allows people to stand in front of the machine, improving work efficiency and making maintenance easy. A compact line that saves space is possible. We have numerous delivery records in Japan, the United States, and other countries. We provide reliable after-sales service, including jig modifications, renovations, regular inspections, and maintenance.

• Machining Center

This is a simple automatic production system machining tool that integrates a machining center and a gantry loader, allowing the loader to be controlled by the NC device of the machining machine. It will be delivered in a form that incorporates the machining center and the gantry loader. We recommend it to customers who frequently change their factory layout on automated lines and those considering automatic transport of the M/C process, similar to lathes. Since the loader is assembled with the machine, it can be moved entirely with a lift, eliminating the need to disassemble and reassemble it each time it is moved, making layout changes and relocations easier. Automatic transport, which was not possible with just the M/C, is now achievable, leading to higher efficiency. A compact line that saves space is possible. Due to automation, stable quality and productivity can be ensured, making it ideal for mass production and processing of mass-produced parts. We have numerous delivery records in Japan and Southeast Asia. We provide reliable after-sales service, including regular inspections, repairs, and maintenance.

• Machining Center

This is a rotary index table developed for automotive parts processing. It is an original option specifically designed for our machining centers. We recommend it to customers who want to perform high-speed indexing processing and are considering improving productivity. It features no backlash, and there is no positional deviation during forward and reverse rotation, allowing for high-precision positioning. High-speed indexing is possible due to the roller gear transmission mechanism. Thanks to the preloading effect, long-term maintenance is unnecessary.

• Other processing machines
• Machining Center

The ball screw elongation compensation function detects the rotation speed of the ball screw to predict the amount of elongation and incorporates this into the movement amount to prevent a decrease in positioning accuracy. In pursuit of higher precision and to improve the machining accuracy of our machining centers, we have obtained a patent through years of effort. Since it is sensorless, it can improve machining accuracy without additional costs, making it a beneficial feature for our customers. ■ Reduces elongation of ball screws without pre-tension by about one-third ■ No warm-up operation required ■ Sensorless with no failures ■ Fully automatic with initial settings completed It is planned to be standard equipment on our machining centers.

• Machining Center

This is an automatic production system machining machine specialized for shaft processing, capable of consolidating deep hole machining, side hole machining, and angled hole machining processes. We customize and deliver machining machines, jigs, pneumatic and hydraulic equipment, coolant systems, and peripheral devices. We recommend this to customers considering effective use of factory space, productivity improvement, and cost reduction. By consolidating the gun drilling process with machining, it is possible to reduce installation space and costs. Deep hole machining can achieve processing speeds more than three times that of gun drilling, enhancing productivity. With 5-axis machining, center holes, oil holes, and angled holes can be processed in a single chucking, ensuring stable machining accuracy. It can accommodate a variety of products. We have numerous delivery records both domestically and internationally. We provide reliable after-sales services such as regular inspections, repairs, modifications, and maintenance.

• Machining Center