Aiソリューションズ List of Products and Services

At Ai Solutions, we handle CAD/CAM systems and simulation systems, and we specialize in the field of 5-axis and complex machining, selling and supporting "hyperMILL" and "Mastercam." This document explains the important concept of "tool tip control" for performing simultaneous 4-axis and 5-axis machining.

• 3D CAM

hyperMILL" is a CAD/CAM system equipped with advanced 5-axis technology, making complex programming for 5-axis machining easy. In January 2023, a new version, "hyperMILL 2023," was released. Various features, including 5-axis half-pipe machining, have been added and improved. [Features of the New Version (Excerpt)] <5-axis Half-Pipe Machining> - Programming tool paths for half-pipe shapes and tube shapes is easy. - The UI is intuitive, accommodating a wide range of shapes depending on the calculation mode. - High surface quality and precision are achieved even at sharp edge areas. *Along with the catalog for the new version "hyperMILL 2023," we are offering materials that explain the fundamental "Tool Tip Control" for 5-axis machining. Please view them via "PDF Download.

• 3D CAM

Our company proposes the automation of CAM programming using the modular CAM solution 'hyperMILL', which supports simultaneous 5-axis machining as well as 2D, 2.5D, 3D, turning, and hybrid machining. The automation programming of this software does not require specialized knowledge, making it operable even by those who are not skilled programmers. It is well-suited for similar products, products of different sizes, and workpieces with holes and pockets. 【Features】 ■ High-speed and reliable feature recognition Feature recognition automatically applies not only geometric elements but also machining-related data. ■ Manufacturing know-how stored in macros Job macros and feature macros enable the reuse of machining processes and automatic sorting. ■ NC code-based machine simulation Bridges the gap between the CAM system and the actual machining environment, ensuring safety. *For more details, please refer to the PDF document or feel free to contact us.

• 3D CAM

"OneCNC" is a CAD/CAM system that directly reads CAD data and performs calculations using its unique SMT technology, enabling the generation of high-precision and lightweight tool paths. Available in four lineups: "Mill," "Lathe," "Profire," and "WireEDM," starting from 308,000 yen. The higher model compatible with 3D CAD/CAM is also available for 968,000 yen. Additionally, with the addition of a "network license," simultaneous use on up to 10 PCs is possible. This allows for the distribution and efficiency of CAM editing and output tasks at the cost of two licenses. 【Features】 ■ Simple operability compliant with Windows, allowing for smooth implementation and startup ■ Good compatibility with external CAD data, including SolidWorks ■ Measurement of transparency, dimensions, area, volume, etc., of imported 3D data is also possible ■ "SolidDesign," which supports everything from 2D drawing to 3D modeling, is also included in the lineup *For more details, please refer to the catalog available for download in PDF format. Feel free to contact us with any inquiries.

• 3D CAM

The CAD/CAM software 'hyperMILL' allows for high-precision and high-speed machining, and it also enables a reduction in programming time with excellent operability. Ai Solutions has a track record of being the number one in domestic sales of hyperMILL for eight consecutive years and supports the introduction, startup, and operation with high technical capabilities. It is compatible with various machining processes such as mill-turn machining, HSC, and HPC, and it can achieve smooth curves and edges, enabling high-quality machining. 【Main Features】 ■ Capable of handling a wide range of shapes from simple to complex ■ There are dedicated applications for machining molds such as impellers, brisk, turbine blades, tubes, and tires ■ Active in various fields including automotive, aerospace, energy, industrial machinery, and medical ■ Packages specialized for rough machining, finishing, and drilling are also available *For more details, please refer to the product catalog. Related product catalogs are also available for download.

• 3D CAM

hyperMILL, which offers innovative CAM technology, features a simple and user-friendly interface, a highly reliable interference detection algorithm, and intelligent interference avoidance functions, allowing for quick programming of 2D to 3D, indexing/simultaneous 5-axis, and complex machining. With hyperMILL's high-speed machining "MAXX Machining," it is possible to improve surface quality and reduce costs through finishing tool paths that utilize barrel tools in addition to high-speed rough machining. Furthermore, hyperMILL's new simulation system "VIRTUAL Machining" enables NC code-based simulations that differ from traditional methods. Additionally, we provide forward-looking solutions such as "AUTOMATION Center" for automating programming and "Probing" for programming on-machine measurement.

• 3D CAM

OneCNC is a CAD/CAM system with a proven track record worldwide, including in the United States, Germany, and the United Kingdom. It supports 2D machining, 3D machining, and lathe machining, with the 2D machining module priced at 280,000 yen (excluding tax) and the higher-level 3D machining module at 880,000 yen (excluding tax). Despite its low price, it is equipped with a wealth of features such as high-speed machining and simulation functions. Additionally, the network license, which allows simultaneous use on 10 machines for the price of two identical modules, is beneficial not only for large companies with many employees but also for relatively small companies, as it can be effectively utilized in various ways, such as in design offices and machining sites.

• 3D CAM

A machine tool simulation software that continues to receive the highest evaluations in numerous production sites. It enables simulations based on 'NC programs' executed on machine tools and supports interruptions for arbitrary program inputs through G-code, M-code, subprograms, macro variables, ATC operations, and MDI operation screens. Additionally, it features a new optimization function called "Force," which is based on the load on cutting tools, spindle power, maximum cutting thickness, and maximum allowable feed rate, as well as standard functions for importing STEP files and optimizing air cuts.

• Other CAM related software

The CAD/CAM system "Mastercam" is an all-around CAD/CAM system used in various machining processes and industries, boasting one of the world's leading installation records. It offers modules that support a wide range of machining, including 2-axis to simultaneous 5-axis milling, multi-tasking, turning, wire electrical discharge machining, engraving, and more, allowing customers to choose according to their machining needs. At Ai Solutions, we possess high technical skills and extensive experience in 5-axis post-processors, and we are utilized by many users of 5-axis and multi-tasking machines.

• 3D CAM

The NC drawing and editing software "CIMCO Edit" allows for smooth reading, drawing, editing, and verification of tool paths even with large NC data. It has a sales record of over 80,000 licenses worldwide and is equipped with basic NC data editing tools and drawing functions. It supports high-speed drawing of FANUC, Heidenhain, Siemens, and ISO codes, with trajectory and solid display for 3-axis paths, and trajectory display for 5-axis paths. It can import CAD models in STL format and overlay them with the trajectory. It can be used as a standalone system or integrated with CAD/CAM as a data verification system.

• Other CAM related software

The module product of the CAD/CAM software 'hyperMILL', called 'hyperMILL MAXX Machining', is a comprehensive solution that demonstrates high performance in rough machining, finishing, and drilling operations. The trochoidal tool path ensures high-speed material cutting in rough machining, while the innovative machining method using barrel tools achieves finishing in record short times. In the machining mode that involves tilting the cutting tool for drilling, it allows for high-speed and easy drilling of difficult-to-machine materials, eliminating even the need for pre-drilling. 【Features】 ■ High efficiency ■ Perfect surface finish quality ■ Reduced tool load ■ Easy programming *For more details, please refer to the PDF document or feel free to contact us.

• 3D CAM

The module product of the CAD/CAM software 'hyperMILL', called 'hyperMILL VIRTUAL Machining', performs safe NC code generation, optimization, and even NC code-based simulation. By using 'hyperMILL' and 'hyperMILL VIRTUAL Machining', it is possible to bridge the gap between CAM and the real machining environment, further elevating the level of process management and optimization. Additionally, by adding features such as 'Optimaizer', 'CONNECTED Machining', and 'BEST FIT', even more advanced processing becomes possible. 【Features】 ■ Generates safe NC code based on innovative CAD/CAM development experience ■ Ensures safety and consistency with NC code-based simulation ■ Optimizes tool avoidance actions that frequently occur in multi-axis machining ■ Users can centrally manage all processes with a single software *For more details, please refer to the PDF document or feel free to contact us.

• 3D CAM

The module product of the CAD/CAM software 'hyperMILL', called 'hyperMILL MILL-TURN', is a turning module that allows programming of turning operations within hyperMILL. Since it is fully integrated into hyperMILL, all machining programming for milling and turning can be done through a single user interface. It also allows for the free combination of milling and turning operations, enabling more advanced and flexible machining programming, and all processes can be verified through simulation. 【Features】 ■ Seamless integration of milling and turning operations ■ Reference to stock models (material shapes) throughout all machining processes ■ Support for both milling and turning operations with a single post-processor ■ Simulation and interference checking capabilities similar to milling operations *For more details, please refer to the PDF document or feel free to contact us.

• 3D CAM

The module product of the CAD/CAM software 'hyperMILL', called 'hyperMILL Multi-Blade Module', offers dedicated machining methods that allow for easy program creation with minimal parameter input, without requiring special knowledge. Additionally, it is fully integrated with hyperMILL, enabling it to be used in combination with traditional machining and simulation functions. 【Features】 ■ Complete machining capabilities ■ Easy to understand and simple ■ Versatile ■ High speed ■ Safety of the machining process *For more details, please refer to the PDF document or feel free to contact us.

• 3D CAM

The module product "hyperMILL Single Blade Module" of the CAD/CAM software "hyperMILL" offers dedicated machining methods, allowing for simple and quick program creation for special blade shapes. Additionally, it is fully integrated with hyperMILL, enabling it to be used in combination with conventional machining and simulation functions. *For more details, please refer to the PDF materials or feel free to contact us.*

• 3D CAM

The module product of the CAD/CAM software 'hyperMILL', called 'hyperMILL Tube Module', offers dedicated machining methods that allow for very easy program creation for tube shapes with extreme undercuts. There is no need to perform labor-intensive CAD tasks such as creating auxiliary surfaces or correcting gaps on the CAD model used. Additionally, by simply selecting a simple guide curve, tool paths can be created for roughing to finishing using three different machining methods. 【Features】 ■ Easy programming due to dedicated machining methods for tube processing ■ Minimization of labor-intensive CAD tasks ■ Fully integrated with hyperMILL, allowing for combination with traditional machining and simulation functions *For more details, please refer to the PDF document or feel free to contact us.

• 3D CAM

The CAD/CAM software 'hyperMILL' can be integrated and used with the CAD software 'SOLIDWORKS' provided by Dassault Systèmes. After modeling in SOLIDWORKS, users do not need to leave SOLIDWORKS for CAM programming. With 'hyperMILL for SOLIDWORKS', it is possible to operate hyperMILL from within the SOLIDWORKS window. As a result, reliable programming can be performed in a simple work environment that is user-friendly. 【Features】 ■ Powerful CAM functions of hyperMILL are available within SOLIDWORKS ■ The same data model is used in both the CAD and CAM systems ■ Reliable programming is possible in a simple work environment that is user-friendly *For more details, please refer to the PDF document or feel free to contact us.

• 3D CAM

The "Network License" for the CAD/CAM software OneCNC allows up to 10 simultaneous users with the same module for the cost of two standalone products. This is beneficial for large companies with many employees, but even relatively small companies can effectively utilize the network license, for example, in both the design office and the manufacturing site. By connecting a USB license key to a single PC (server PC) with the license management software installed, "OneCNC" can be launched from each client PC on the same local network. *For more details, please refer to the PDF document or feel free to contact us.

• 3D CAM

We would like to introduce the CAD function 'Solid Design' included in the CAD/CAM system "OneCNC." OneCNC Solid Design is an all-around multi-CAD that supports a wide range of applications, from 2D drawing creation to 3D modeling (surface/solid) and the development of 2D drawings from 3D models. "Solid Design" is standard in the higher-grade systems of the OneCNC series and is also sold as a standalone product. 【Features】 ■ Useful in various scenarios ■ Image tracing (raster/vector) ■ Supports reading and writing in various CAD formats *For more details, please refer to the PDF materials or feel free to contact us.

• 3D CAD

We would like to introduce the 2D machining capabilities available in the Mill series of the CAD/CAM system "OneCNC." The OneCNC Mill series supports 2D machining such as contour machining, pocket machining, and hole machining through feature recognition. It is equipped with high-speed machining tool paths that consider cutting loads and a feature for finishing cuts, which significantly contributes to extending tool life and reducing machining time. In addition to importing 2D data from DXF, it also supports reading 3D data, allowing for the creation of 2D machining paths using 3D models. 【Supported Modules】 2D CAD/CAM: Mill Express 3D CAD/CAM: Mill Professional, Mill Expert *For more details, please refer to the PDF materials or feel free to contact us.

• 2D CAM

We would like to introduce the 3D machining capabilities available with the OneCNC Mill series CAD/CAM system. The OneCNC Mill series allows for the machining of complex 3D models with simple operations similar to 2D machining, featuring roughing tool paths equipped with high-efficiency logic and finishing tool paths with high precision. It is equipped with a variety of 3-axis machining functions, including contour roughing, contour finishing, scan line finishing, constant scallop, pencil, gentle/steep slopes, radial, and spiral. The operation screen is graphical and easy to understand. 【Supported Modules】 2D CAD/CAM: Mill Express 3D CAD/CAM: Mill Professional, Mill Expert *For more details, please refer to the PDF document or feel free to contact us.

• 3D CAM

We would like to introduce the turning processes supported by the CAD/CAM system "OneCNC" Lathe series. The OneCNC Lathe series includes a wide range of machining paths for turning, such as roughing, finishing, face turning, rough and finish boring, rough and finish grooving, drilling, tapping, parting, external threading, internal threading, and chain cutting. Additionally, solid simulation is available for all product grades, allowing for the verification of machining processes, finished shapes, and interference checks for tool holders. 【Features】 ■ Rough machining from arbitrary shape materials ■ Efficient tool paths ■ 2-axis NC lathe machining *For more details, please refer to the PDF document or feel free to contact us.

• 2D CAM

We introduce the 2-axis to 2.5-axis milling (partial 3-axis machining) function 'Mill' that can be equipped with the CAD/CAM system 'Mastercam'. With Mastercam Mill, it is possible to create 2-axis to 2.5-axis machining (partial 3-axis machining) from wireframe and solid models. It features a feature-based toolpath creation function and high-speed machining toolpaths, allowing for the creation of efficient toolpaths. In addition to relatively simple work such as 2-axis to 2.5-axis machining, it is a cost-effective module that also supports simultaneous 3-axis machining of single surfaces. 【Overview】 - High-speed dynamic pocket machining that performs fine tool lifting during tool path retraction. - Automatic recognition and cutting of leftover areas using large-diameter tools in leftover machining. - Finishing toolpaths for complex surfaces (parallel). *The Mill module includes the CAD module 'Design'.

• 2D CAM

Introducing the 3-axis milling processing 'Mill 3D' that can be equipped with the CAD/CAM system 'Mastercam'. Mastercam Mill 3D supports 3-axis machining for complex surfaces. It is equipped with numerous machining patterns for both roughing and finishing, allowing for tool path selection based on shape and material. In addition to the functions available in the Mill module, it offers a rich set of features for creating simultaneous 3-axis tool paths that can handle more complex freeform surfaces, enabling flexible responses to a wide range of machining tasks. 【Features】 ■ By introducing a POST that supports indexing machining, 2-3 axis tool paths can be utilized for multi-surface processing. ■ Optimization roughing that removes remaining material after heavy roughing using the same tool, achieving reduced machining time. ■ By adding the multi-axis module 'Multi-Axis', it is possible to support multi-axis machining. *The Mill 3D module includes the CAD modules 'Design' and 'Mill'.

• 3D CAM

Introducing the multi-axis machining option 'Multi-Axis' that can be equipped with the CAD/CAM system 'Mastercam'. Mastercam Multi-Axis is equipped with the ability to generate a variety of simultaneous 5-axis tool paths, allowing for the creation of highly accurate and safe tool paths for complex multi-axis shapes. It is particularly renowned for its rich axis settings, enabling thorough detailing of movements. 【Features】 ■ Converts tool paths created with 2-3 axis machining to 5-axis machining ■ 5-axis swarf machining using the side of the tool ■ Tool paths can be created from any tool axis direction in relation to the surface flow *Multi-Axis can be used by adding it to the 3-axis machining module "Mill 3D".

• 3D CAM

Introducing the multifunctional turning module "Lathe" that can be equipped with the CAD/CAM system "Mastercam." Mastercam Lathe supports turning functions such as rough turning, grooving, threading, parting, drilling, and finishing, as well as programming for C-axis machining. By combining it with Mill, it is possible to generate turning, drilling, and milling paths within a single system. 【Features】 ■ Rough turning generates efficient tool paths, such as air cuts, considering the workpiece shape, and supports leftover machining. ■ By combining with Mill, it enables the generation of turning, drilling, and milling paths within a single system. * The Lathe module includes the CAD module "Design."

• 3D CAM

We would like to introduce the Wire EDM system "Wire" that can be equipped with the CAD/CAM system "Mastercam." Mastercam Wire supports contour, taper, upper and lower irregular shapes, and coreless machining for wire electrical discharge machines. It features the ability to create 2-axis and 4-axis wire paths, allowing for detailed control over numerous elements such as wire movement, angles, approach, and exit. 【Features】 - Upper and lower irregular shape machining supports contours where the XY contour and UV contour are not only different in shape but also where the UV plane is not parallel to the XY plane. - Coreless machining allows for the removal of specified areas without generating sludge. - The nesting function automatically arranges wire paths based on the processing shape to fit the material size, accommodating multiple shapes (some options available). *The Wire module includes the CAD module "Design."

• 3D CAM

We introduce the expressive sculpting feature 'Art' (Mill series option) that can be equipped with the CAD/CAM system 'Mastercam.' With Mastercam Art, you can easily import illustrations and photos to create reliefs. It can be used for various applications such as reliefs, jewelry, signs, and fixtures with simple operations. 【Usage Examples】 - Create a 3D relief by adding volume to 2D data such as scanned images, which is effective for wall decorations and objects. - Transform a band-designed relief into a ring shape and generate tool paths, which is useful for creating decorative items like rings. - Convert images such as photos to monochrome and automatically set Z heights based on contrast to create detailed relief models. *Mastercam Mill series option

• 3D CAM

We would like to introduce the CAD function 'Design' included in the CAD/CAM system 'Mastercam'. Mastercam Design comes standard with 2D drafting capabilities as well as 3D surface and solid modeling functions. It allows intuitive modeling of various shapes such as freeform surfaces, extrusions, rotations, and sweeps. It also includes editing functions for solid models imported from external sources, enabling flexible responses to design changes. Additionally, it features a high degree of freedom and flexible CAD capabilities that can accept various other format data. 【Features】 ■ High degree of freedom equipped ■ Can accept various other format data ■ Curvature analysis function allows detection of the minimum R of the model and color display based on specifications *For more details, please refer to the PDF materials or feel free to contact us.

• 3D CAD

The most important post-processor in CAD/CAM systems. We have completed practical benchmarks from exhibition samples for 5-axis and multi-tasking machines from many machine tool manufacturers, and by combining our accumulated know-how and unique development capabilities with macro technology, we have realized a post-processor that cannot be replicated elsewhere. If you are having trouble with post-processors for 5-axis and multi-tasking machines, or if you are considering multi-axis machining for future business, please consult with us. We also develop unique macro programs.

• Other CAM related software

The standard module of the simulation software 'VERICUT', known as 'Verification', is the foundational module of VERICUT and is essential when adding other modules. With Verification, it is possible to perform simulations and error detection for 3-axis milling and 2-axis turning. By clicking on an error, the tool path record causing the issue is displayed, allowing for smooth program modifications. <Optional Modules> - Multi-axis (support for multi-axis composite machining) - Machine Simulation (verification of machine operation) - Auto Diff (comparison of cutting results) - OptiPath (optimization of feed rate based on cutting load) - Force (optimization of feed rate based on physical principles)

• Other CAM related software

The option module "Multi-Axis" of the simulation software "VERICUT" is necessary for simulating multi-axis and complex machining in VERICUT. As the complexity of machining increases, the likelihood of errors rises, making the verification of NC programs extremely important. With Multi-Axis, it is possible to simulate multi-axis milling, drilling, turning, and mill/turn compound operations, allowing for the detection of errors in complex machining in advance. <Required Module> - Verification (Standard Module) <Optional Modules> - Machine Simulation (Machine Motion Verification) - Auto Diff (Cutting Result Comparison) - OptiPath (Feed Rate Optimization - Cutting Load Based) - Force (Feed Rate Optimization - Physics Based)

• Other CAM related software

The option module "Machine Simulation" of the simulation software "VERICUT" is a necessary module for verifying machine operations in VERICUT. Collisions of machine tools can lead not only to high repair costs but also to delays in the entire manufacturing schedule, resulting in potential profit loss. Machine Simulation can detect collisions and interferences between all machine tool components, including slide axes, heads, turrets, rotary tables, spindles, tool changers, fixtures, workpieces, cutting tools, and other user-defined objects. <Required Module> - Verification (Standard Module) <Option Modules> - Multi-Axis (Support for multi-axis composite machining) - Auto Diff (Cutting result comparison) - OptiPath (Feed rate optimization based on cutting load) - Force (Feed rate optimization based on physics)

• Other CAM related software

The option module 'AutoDiff' of the simulation software 'VERICUT' is a module that allows comparison of machining verification results with CAD data in VERICUT. With AutoDiff, it is possible to compare the simulation model (machining verification results) with the design model (CAD data), enabling the verification of overcutting or leftover material before the machining process. Additionally, it is possible to compare the cutting model with another VERICUT simulation model. This feature is useful for comparing various operations such as rough cutting and finishing cutting. <Required Module> - Verification (Standard Module) <Optional Modules> - Multi-Axis (Support for multi-axis complex machining) - Machine Simulation (Machine motion verification) - OptiPath (Feed rate optimization - based on cutting load) - Force (Feed rate optimization - based on physics)

• Other CAM related software

The option module 'Force' of the simulation software 'VERICUT' is a physics-based NC program optimization module that analyzes and optimizes cutting conditions throughout the entire NC program. VERICUT Force calculates the contact between cutting tools and materials for each cutting section and adjusts the feed rate optimally and consistently, taking into account the edge and material of the cutting tool. - Significant cycle time savings - Charted cutting condition information from NC program analysis - Achieves maximum chip thickness throughout the entire machining process - Analysis considering the edge and material of the cutting tool - Maximizes the performance and technology of the cutting tool - Improves cutting conditions that may adversely affect overload, spindle power, spindle torque, tool deflection, etc.

• Other CAM related software