モリセイ List of Products and Services

We would like to introduce a case study of "rubber products for factory equipment" that we have conducted. The material used is synthetic rubber (NBR), and we can accommodate a wide range of products, from large molded items over 1 meter to small products the size of a fingertip. Additionally, we possess a wide variety of molding machines, from long-length presses to small presses. The strengths of our equipment and production system are key points in our construction process. 【Case Overview】 ■ Application: Rubber products for factory equipment ■ Material: Synthetic rubber (NBR) *For more details, please download the PDF or feel free to contact us.

• Processing Contract

We would like to introduce the various sizes of "vibration-damping rubber" that we handle. Our lineup includes sizes such as 15×300×1000mm, 20×300×1000mm, 10×150×1000mm, and 15×150×1000mm. Additionally, we offer materials such as NR, CR, EPDM, and NBR, and they can be easily cut to your desired size using a utility knife along the grooves. 【Features】 ■ Easily cut to your desired size using a utility knife along the grooves ■ Frequently ordered by customers for factory equipment and frames ■ Made in Japan, produced in our own factory *For more details, please download the PDF or feel free to contact us.

• Rubber

We would like to introduce a case study of "two-color molding (resin extrusion)" that we conducted. The applications include building materials, housing, and window frames, and the materials used are resins (TPO, PVC, PP, ABS, etc.). Our company is capable of extruding and molding two colors (different materials) at once, allowing us to create hard and soft parts in a product by molding materials with different hardness simultaneously. 【Case Overview】 ■ Product: Two-color molding (resin extrusion) ■ Applications: Building materials, housing, window frames, etc. ■ Materials: Resins (TPO, PVC, PP, ABS, etc.) *For more details, please download the PDF or feel free to contact us.

• Processing Contract

We would like to introduce a case study of "cutting thick double-sided tape with a thickness of 4mm" that we conducted. The application is for construction machinery, and the material used is double-sided tape. The size is Φ30. In the molding process using a die for double-sided tape, thicker materials tend to have deformed cut surfaces. However, through repeated trial and error and improvements in processing methods, we have successfully achieved a clean product cross-section. 【Case Overview】 ■ Application: For construction machinery ■ Material: Double-sided tape ■ Size: Φ30 *For more details, please download the PDF or feel free to contact us.

• Processing Contract

We would like to introduce a case study of "small lot bonded products." The application is for rubber rollers, using aluminum for the metal parts and natural rubber for the rubber. The size is φ50. Bonding rubber to metal is becoming more labor-intensive, and there are fewer manufacturers that can accommodate this, but our company has the technology to select the appropriate adhesive and perform pre-treatment based on our extensive experience, ensuring that the adhesive does not peel off. 【Case Overview】 ■ Product: Small lot bonded products ■ Application: Rubber roller ■ Material: Metal: Aluminum, Rubber: Natural rubber ■ Size: Φ50 *For more details, please download the PDF or feel free to contact us.

• Processing Contract

We would like to introduce examples of post-processing and assembly that were carried out with detailed manual work. The materials used include rubber, resin, metal, and double-sided tape, with a size of 1 meter in length. The application is for automotive use. Our company specializes in detailed manual work that cannot be automated, and we can accommodate from a single prototype. We are also skilled in labor-intensive tasks. 【Overview of Examples】 ■ Application: Automotive, various types ■ Materials: Various materials including rubber, resin, metal, and double-sided tape ■ Size: 1 meter in length *For more details, please download the PDF or feel free to contact us.

• Processing Contract

We would like to introduce a case study of "Prototype Sheet Metal Parts for Automobiles (Small Lot)." The materials used include SUS, SPCC, and aluminum, with sizes such as a thickness of 0.5mm and 1.0mm. We are capable of sheet metal processing for small quantity prototypes using laser processing, press brakes, and other methods. The key point is that by not using molds or equipment intended for mass production, we can achieve a prototype manufacturing method that reduces initial costs such as mold expenses. 【Case Overview】 ■ Product: Prototype Sheet Metal Parts for Automobiles ■ Application: Various prototypes for automotive building materials ■ Material: SUS, SPCC, Aluminum ■ Size: Thickness of 0.5mm, 1.0mm, etc. *For more details, please download the PDF or feel free to contact us.

• Other Auto Parts
• Processing Contract

We would like to introduce a case study of the construction of "automotive door moldings using cold roll forming." The application is for automotive use, and the material used is SUS430. The thickness of the sheet is 0.5mm. Our company is capable of cold roll forming of SUS materials, ensuring high quality precision suitable for mass-produced automotive parts, which is one of our strengths. Please feel free to contact us when you need our services. 【Case Overview】 ■ Product: Automotive door molding - cold roll forming ■ Application: Automotive use ■ Material: SUS430 ■ Size: Sheet thickness 0.5mm *For more details, please download the PDF or feel free to contact us.

• Processing Contract

We would like to introduce a case where we received an inquiry regarding rubber development. After extruding rubber, the client was considering assembling the rubber molded parts with separate components, and they inquired if there were better alternatives. Considering the balance of the LOT, we proposed our long-length press, which can produce the product in one process. Morisei helps customers realize their products, regardless of the industry. [Inquiry Details] ■ After extruding rubber, the client was considering assembling the rubber molded parts with separate components and inquired if there were better alternatives. *For more details, please download the PDF or feel free to contact us.

• Rubber

We always strive to provide cost-effective proposals that correspond to our customers' product shapes and lot sizes. We can also respond to inquiries such as developing original products but not knowing the price when it comes to product models and mass production. There are various molding methods available. We accommodate a wide range of rubber processing techniques, including rare molding methods in Japan, so we can offer suggestions tailored to your ideas and budget. 【We can solve the following concerns】 ■ I want to make a product, but I don't know how to do it. ■ I want to create rubber products with specific physical properties according to usage conditions. ■ I want to reduce management costs arising from separate orders. ■ I want to produce products even with small lot sizes. *For more details, please download the PDF or feel free to contact us.

• Rubber

We would like to introduce a case where we proposed a special insert molding method without pre-treatment and adhesive processes. Company B was planning to attach rubber as a cushioning material to metal products using an adhesive, but they contacted us after learning about the insert molding method. Typically, we perform pre-treatment and adhesive processes on metal before carrying out insert molding. However, after reviewing the shape, we proposed a special method that does not require pre-treatment or adhesive processes, achieving a reduction in costs for two processes. 【Proposal Details】 - Proposed a special method without pre-treatment and adhesive processes after confirming the shape - Reduced costs for two processes *For more details, please download the PDF or feel free to contact us.

• Rubber

We would like to introduce a case study regarding rubber product development at our company. In the painting process, we were using silicone masking rubber, but we were troubled by a high number of defects in the process due to paint splatter during spraying, and we received a consultation about this issue. We proposed our painting-specific masking rubber "MGK," which can suppress splatter during painting and also reduce costs. Our company is equipped to handle various rubber processing technologies, including rare molding methods in Japan, allowing us to provide suggestions tailored to your ideas and budget. 【Case Overview】 ■ Consultation Details: Using silicone masking rubber in the painting process, but troubled by a high number of defects due to paint splatter. ■ Proposed Product: Painting-specific masking rubber "MGK" ■ Product Overview: Suppresses splatter during painting and reduces costs. *For more details, please download the PDF or feel free to contact us.

• Rubber

We handle "vibration isolation pads" widely used from small air conditioning outdoor units to large manufacturing equipment. They come with cut grooves every 50mm, making them easy to cut with a utility knife or similar tool. Additionally, we offer thicknesses of 10t, 15t, and 20t. Special formulations and color combinations of pads can also be accepted depending on the lot size. 【Features】 ■ Even with significant fluctuations in load, there is little change in the natural frequency, providing stable vibration isolation effects. ■ Simply place them under the vibrating body for easy installation and movement. ■ Can be easily cut with a knife as needed, making them very economical. *For more details, please download the PDF or feel free to contact us.

• mat

At Morisei, we are actively advancing product commercialization projects for original planning products that utilize our own technology in order to provide even higher quality services to our customers. Our lineup includes various products such as "Puriketsu," a cute design that has received high praise for refreshing the image of lead hooks, and "Hito☆Funbury," a caster stopper designed to minimize damage within the office. With our deep understanding of the properties of rubber and resin, we look forward to bringing you unique developments in the future. 【Lineup】 ■ Puriketsu ■ Doctor's IQ Design Puzzle ■ BURINE ■ Hito☆Funbury *For more details, please refer to the related links or feel free to contact us.

• others

Our company has been striving to improve technology for both hard and soft resin products by manufacturing resin products for the automotive industry. In order to respond to the diversifying needs of our customers, we will propose molding methods taking into account product LOTs, budgets, and other factors. Additionally, we not only provide standalone resin products but also carry out secondary processing (tape application, flocking, and cutting). 【Product Lineup】 ■ Resin injection molded products ■ Resin extruded products ■ Special composite resin products *For more details, please refer to the related links or feel free to contact us.

• Composite Materials

The prototype of this product is an insulator (rubber base) for pianos that Morisei has been involved in producing for some time. This product is primarily used for vibration and sound insulation, but there have been reports that during the Great East Japan Earthquake, it helped prevent pianos from slipping and tipping over, thereby reducing damage compared to insulators made from materials other than rubber. Rubber has traditionally been widely used as a non-slip material, and this time, particularly leveraging this knowledge, a development project was initiated with the desire to utilize our technology for future disaster prevention measures against earthquakes. *For more detailed information, please refer to the related links. Feel free to contact us for further inquiries.*

• Rubber

The pet leash hooks commonly seen at storefronts are usually made of metal, and when viewed alone, they have an inorganic and cold image. Additionally, since they are installed at a height that corresponds to the chest to face level of young elementary school children, some parents have expressed concerns about the protruding leash hooks being a danger. Therefore, we thought of creating a pop-style leash hook that conveys both safety and the fun associated with pet products. *For more details, you can view the related links. Please feel free to contact us for more information.

• others

Our company will assist you in turning your "ideas" into products in the field of rubber and plastics. We offer a wide range of products made from rubber and plastic, catering to various industries, from advanced components that require high technical skills to fun everyday items. Additionally, we are actively developing unique in-house products that can only be conceived because we have a thorough understanding of the properties of rubber and resin. 【Features】 ■ Small lot production available ■ No molds required, prototype support available ■ Domestic in-house factory, quality assured ■ Proposals that consider everything from realization to production systems available *For more details, please refer to the related links or feel free to contact us.

• Rubber
• plastic

The technology of Morisei has been cultivated through rich experience since its founding and has been passed down from engineer to engineer. In order to flexibly respond to market needs, we aim for further technological and quality improvements, conducting daily research on material development and molding methods to provide products that satisfy everyone. We also offer processing that combines rubber and resin. Please feel free to contact us when you need our services. 【Processing Technology】 ■ Rubber processing technology ■ Resin processing technology ■ Composite material processing technology *For more details, please refer to the related links or feel free to contact us.

• Processing Contract

Our company possesses a variety of composite technologies cultivated in the automotive industry. We have diverse technologies such as "resin extrusion two-color molding," which involves extruding and molding materials with different hardness and dissimilar resins, and "electrostatic flocking," where resin known as flock is sprayed onto products. We cater to a wide range of products, not only rubber products but also plastic and metal products. Various combinations are possible, contributing to the realization of our customers' products. 【Examples of Technologies】 ■ Cold Roll Forming ■ Resin Injection Two-Color Molding ■ Rubber Extrusion Molding ■ Resin Extrusion Two-Color Molding ■ Electrostatic Flocking ■ Post-processing and Assembly *For more details, please refer to the related links or feel free to contact us.

• Processing Contract

We would like to introduce the resin processing technology of Morisei Co., Ltd. In resin injection molding, we specialize in two-color injection molded products that shape two different resin materials simultaneously, as well as insert molding, where metal parts are embedded in the mold beforehand and resin is filled and fixed. We also excel in special outsert molding, which involves setting resin extrusion products in the mold and performing secondary molding through injection molding. Additionally, in resin extrusion molding, we possess technologies such as soft and hard two-color molding using resins of the same material but different hardness, extrusion with core materials, and PP + TPD two-color molding, which are utilized in various fields including automotive parts. 【Resin Processing Technology】 ■ Resin Injection Molding ■ Resin Extrusion Molding *For more details, please refer to the related links or feel free to contact us.

• Processing Contract

We would like to introduce the rubber processing technology of Morisei Co., Ltd. The kneading process is a fundamental "formulation kneading technology" that is important in the manufacturing process of rubber products. There are various rubber molding methods available. At our company, we listen to our customers' product needs and select and propose the most suitable manufacturing methods. Additionally, we offer complex products that can only be provided by our company, which possesses a wide range of technical capabilities. Please feel free to contact us when you need assistance. [Rubber Processing Technology] ■ Kneading ■ Molding ■ Composite Molding *For more details, please refer to the related links or feel free to contact us.

• Rubber
• Processing Contract

Our company conducts the formulation, design, and mixing of rubber compounds in-house, and we develop and sell rubber materials tailored to our customers' specifications. Additionally, we have a diverse range of products, from small electronic rubber components that require high precision in rubber molding to long rubber products used in automotive exterior parts. Please feel free to contact us when you need our services. 【Product Lineup】 ■ Long rubber products ■ Rubber sponge (foamed rubber) products ■ Masking rubber ■ Vibration isolation pads ■ Other rubber products (safety clothing for live-line work, blind plates, etc.) *For more details, please refer to the related links or feel free to contact us.

• Rubber

Are you having trouble with molding long rubber products? Our long-length press may be the solution! We have a proven track record of accommodating rubber molded products up to a maximum size of "1700mm." By adopting vacuum pressing in our rubber press molding machines, we can improve molding accuracy and reduce defect rates. We also support synthetic rubber (EPDM, CR, NBR) and have a flexible manufacturing system that accommodates everything from prototypes to mass production, so please feel free to reach out if you need assistance. - Press machine: Vacuum 600-ton press - Mold size: Maximum Width: 2000mm Depth: 700mm Height: 400mm *For more information about our company, please refer to the materials. Feel free to contact us as well.

• Rubber

We mainly produce seal radiators for trucks. We have 20 years of delivery experience with truck manufacturers. Product size: 800×350×45t. For more details, please contact us.

• Rubber

Conventional masking rubber could not meet the heat resistance temperature requirements with general-purpose grades when considering the heat resistance temperature during painting. As a result, it was necessary to use expensive grades of rubber such as "fluoro rubber" or "silicone rubber," which tended to increase costs. Therefore, our company has developed a masking-specific grade rubber (CM-4618) that can be used at temperatures above 180° while keeping costs low. This has made it possible to reduce costs compared to fluoro and silicone rubber. Additionally, we have significantly reduced the scattering of paint that adheres to the rubber during painting, allowing the same masking rubber to be used continuously more than five times instead of being disposable.

• Rubber

Why not dress up your bottle just like your clothes? Place the bottle in the center of the silicone sheet and lift it up, and it transforms into a net-like design. This product adds a stylish playful touch to "carrying, displaying, and decorating." It's hygienic and safe since it's made of silicone. Produced in our own factory in Akita.

• Rubber

Experts in extrusion, rubber molding, and resin molding! Introducing Morisei's "Rubber Molding Services." ■ Compounding and Mixing Technology - "Masterful techniques" by skilled artisans and the latest equipment - Introduction of computer-controlled mixing devices, capable of handling all materials from general-purpose rubber to specialty rubber ■ Molding - We listen to users' product needs and propose the optimal manufacturing method from options like press molding, extrusion molding, and cutting, considering cost and precision - We possess one of the largest hydraulic press facilities for compression molding in Japan, capable of molding large rubber products and long items ■ Composite Molding - Use of different materials within a single component through dissimilar material joints - Support for flocking technology that enhances texture by embedding fine fibers - Proposals for value-added enhancements through changes in molding methods - Comprehensive service from individual products to secondary processing assemblies ■ For more details, please contact us. - Avoid complicated management tasks with branch orders - Large-scale molding that was impossible at other factories - C.M.B, colored rubber compounds, release agents, rubber compounds, etc.

• Rubber

Experts in extrusion, rubber molding, and resin molding! Introducing Morisei's "Resin Molding Services." ■ Resin Injection Two-Color Molding - A special method that molds materials of different colors and properties in two stages, compatible with two-color injection molding. - Supports outsert molding, where parts are integrally molded and fixed with resin using an injection molding machine, as well as insert molding, where metal components of different materials are pre-installed in the mold and resin is injected to fill them. - Main capabilities: Resin injection two-color molding, hard-soft two-color molding, core material extrusion, PP + TPO two-color molding. ■ Resin Extrusion Two-Color Molding - Possesses technology utilized in various fields, such as hard-soft two-color molding using resins of different hardness but the same material, extrusion with core materials, and PP + TPD two-color molding. ■ Resin Composite Products - A consistent production system not only for composite molding and standalone products but also for associated processing and assembly (ASSY). - Main capabilities for composite molding/processing methods: Injection molding, extrusion molding, die-cutting, tape application, electrostatic flocking processing. ■ Please feel free to contact us. - Orders that were impossible at other factories. - Avoiding complicated management tasks with branch orders.

• Contract manufacturing

Cutting-edge composite technology cultivated in automotive exterior-related parts that require high quality ■ Cold Roll Forming - Sheet metal gradually takes shape as it passes through a cassette. ■ Resin Extrusion - Extrusion molding that covers technical metal with resin, two-color molding with different materials and hardness. - Successful adhesion of metal and TPO resin extrusion, which was previously considered difficult. ■ Post-processing Technology - Electrostatic flocking to attach piles to resin. - Bender press processing. - Tape. - EPT application. - Assembly. ■ For more details, please contact us.

• Other Auto Parts

The "blending and kneading technology," which is the most important foundation in the manufacturing process of rubber products. Since even a slight imbalance in the formulation significantly affects quality, a high level of craftsmanship accumulated through extensive experience is necessary to produce higher quality rubber products. Additionally, we have introduced computer-controlled kneading equipment, creating an environment that can accommodate all materials from general-purpose rubber to specialty rubber. The combination of skilled artisans' craftsmanship and the latest equipment forms the foundation of Morisei's "blending and kneading technology." For anything related to rubber compounds, such as "C.M.B," "Color Rubber Compound," "Dispersion," and "Rubber Compound," please feel free to consult us. For more details, please contact us or download the catalog.

• Rubber Processing Machine

We provide excellent plastic products that are active in various fields. <Resin Injection Two-Color Molding> Injection molding is a method of forming plastic by heating it to a softening temperature and injecting it under pressure (10 to 3000 kgf/c) into a mold to fill and shape it. At Morisei, we also accommodate two-color injection molding, which involves molding materials of different colors or properties in two stages. Additionally, we support "outsert molding," where parts are integrally molded and fixed together using resin, and "insert molding," where metal components of different materials are pre-installed in the mold and resin is injected to fill it. <Resin Extrusion Two-Color Molding> We possess technologies for soft and hard two-color molding using resins of the same material but different hardness, as well as extrusion with core materials and PP + TPD two-color molding, which are utilized in various fields, including automotive parts. <Resin Composite Products> With a wide range of technical capabilities, Morisei offers complex products. We have established a consistent production system not only for composite molding and individual products but also for associated processing and assembly (ASSY). For more details, please contact us or download the catalog.

• Plastic Mould

Automotive door moldings require intricate shapes at their installation locations. High-precision production technology that allows for no deviations is demanded in every line, whether it be cold roll forming, resin extrusion, flocking, resin molding, or processing lines. Our company integrates all these production process lines into a cohesive system. We excel in advanced production technologies such as cold roll forming and extrusion techniques that require various intricate cross-sections and lip shapes, as well as flocking composite technology, and we have quickly adapted to environmental issues with our de-Vinyl (TPO resin) two-color extrusion technology. For more details, please contact us or download our catalog.

• Plastic Mould